Download Data Sheet

Rev A
Plastic Case (Standard)
Size: 0.86 x 0.44 x 0.36 inches
Metal Case (Suffix “M”)
Size: 0.86 x 0.44 x 0.36 inches
DCPDLW06 SERIES
6 Watt DC/DC Power Converters
FEATURES
• 0.86” x 0.44” x 0.36” SIP Package
• 1600VDC I/O Isolation (Optional 3000VDC Isolation)
• High Efficiency up to 87%
• Continuous Short Circuit Protection
• Remote ON/OFF Control
• Plastic (Standard) & Metal (Suffix “M”) Case Types Available
• 4:1 Ultra Wide Input Voltage Ranges
• CE Mark Meets 2006/95/EC, 93/68/EEC, & 2004/108/EC
• 6 Watts Maximum Output Power
• UL60950-1, EN60950-1, & IEC60950-1 Safety Approvals
• Fixed Switching Frequency
• Compliant to RoHS EU Directive 2011/65/EU
DESCRIPTION
The DCPDLW06 series of DC/DC power converters provides 6 watts of output power in a 0.86 x 0.44 x
0.36 inch SIP package. This series has single and dual output models with 4:1 ultra wide input voltage
ranges of 9-36VDC and 18-75VDC. Some features include high efficiency up to 87%, 1600VDC
(standard) or 3000VDC (suffix “H”) I/O isolation, remote ON/OFF control, and continuous short circuit
protection. Both plastic (standard) and metal (suffix “M”) case types are available for this series. All
models are RoHS compliant and have UL60950-1, EN60950-1, and IEC60950-1 safety approvals. This
series is best suited for use in industry control systems, wireless networks, measurement equipment,
telecom/datacom, and semiconductor equipment.
MODEL SELECTION TABLE
SINGLE OUTPUT MODELS
Model Number
DCPDLW06-24S3.3
DCPDLW06-24S05
DCPDLW06-24S09
DCPDLW06-24S12
DCPDLW06-24S15
DCPDLW06-24S24
DCPDLW06-48S3.3
DCPDLW06-48S05
DCPDLW06-48S09
DCPDLW06-48S12
DCPDLW06-48S15
DCPDLW06-48S24
Input Voltage
Range
24 VDC
(9 - 36 VDC)
48 VDC
(18 - 75 VDC)
Output
Voltage
3.3 VDC
5 VDC
9 VDC
12 VDC
15 VDC
24 VDC
3.3 VDC
5 VDC
9 VDC
12 VDC
15 VDC
24 VDC
Output Current
Output
No Load (2)
Min Load Max Load Ripple & Noise Input Current
0mA
1500mA
50mVp-p
4mA
0mA
1200mA
50mVp-p
4mA
0mA
666mA
50mVp-p
4mA
0mA
500mA
50mVp-p
4mA
0mA
400mA
50mVp-p
4mA
0mA
250mA
50mVp-p
4mA
0mA
1500mA
50mVp-p
4mA
0mA
1200mA
50mVp-p
4mA
0mA
666mA
50mVp-p
4mA
0mA
500mA
50mVp-p
4mA
0mA
400mA
50mVp-p
4mA
0mA
250mA
50mVp-p
4mA
Output
Voltage
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
Output Current
Output
No Load
Min Load Max Load Ripple & Noise Input Current
0mA
±600mA
50mVp-p
6mA
0mA
±250mA
50mVp-p
6mA
0mA
±200mA
50mVp-p
8mA
0mA
±600mA
50mVp-p
6mA
0mA
±250mA
50mVp-p
6mA
0mA
±200mA
50mVp-p
8mA
Output
Maximum
Efficiency
Power
Capacitive Load
5W
81%
4700µF
6W
84%
2200µF
6W
86%
1400µF
6W
87%
1100µF
6W
88%
1000µF
6W
87%
470µF
5W
81%
4700µF
6W
84%
2200µF
6W
85%
1400µF
6W
87%
1100µF
6W
87%
1000µF
6W
87%
470µF
DUAL OUTPUT MODELS
Model Number
DCPDLW06-24D05
DCPDLW06-24D12
DCPDLW06-24D15
DCPDLW06-48D05
DCPDLW06-48D12
DCPDLW06-48D15
Input Voltage
Range
24 VDC
(9 - 36 VDC)
48 VDC
(18 - 75 VDC)
Output
Maximum
Efficiency
Power
Capacitive Load
6W
84%
±1400µF
6W
87%
±660µF
6W
87%
±470µF
6W
84%
±1400µF
6W
87%
±660µF
6W
87%
±470µF
NOTES
1. The DCPDLW06 series standard models can only meet EMI Class A and Class B with external components added. Please contact factory for
more information.
2. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. We recommend connecting an aluminum
electrolytic capacitor (Nippon chemi-con KY series, 220µF/100V) in parallel.
3. Two case types are available for this series. Plastic case is standard; for the metal case add the suffix “M” to the model number. See the model
number setup on page 7 for ordering details.
4. 1600VDC I/O isolation is standard; for 3000VDC I/O isolation add the suffix “H” to the model number (Ex: DCPDLW06-24S12H). 3000VDC I/O
isolation is only available for plastic case models.
CAUTION: This power module is not internally fused. An input line fuse must always be used.
*Due to advances in technology, specifications subject to change without notice.
07/10/2013
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 1 of 6
Rev A
DCPDLW06 SERIES
6 Watt DC/DC Power Converters
SPECIFICATIONS: DCPDLW06 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
9
18
24
48
Max
Unit
INPUT SPECIFICATIONS
Input Voltage Range
Input Surge Voltage (1 sec)
Input Current
Input Reflected Ripple Current (See Note 1)
24VDC nominal input models
48VDC nominal input models
24VDC nominal input models
48VDC nominal input models
No Load
24VDC nominal input models
48VDC nominal input models
Input Filter
36
75
50
100
See Table
20
40
Capacitor type
VDC
VDC
mAp-p
OUTPUT SPECIFICATIONS
Output Voltage
Voltage Accuracy
Line Regulation
Full load an nominal Vin
Low line to high line at full load
Load Regulation
No load to full load
Cross Regulation (Dual Output Models)
Output Power
Output Current
Minimum Load
Maximum Capacitive Load
Ripple & Noise
Transient Response Recovery Time
Power Up
Start-Up Time
Remote On/Off
Temperature Coefficient
Single Output Models
Dual Output Models
Asymmetrical load 25% / 100% FL
-1.0
-0.2
-0.5
-1.0
-5.0
See Table
+1.0
+0.2
+0.5
+1.0
+5.0
See Table
See Table
0
Minimum input and constant resistive load
3.3V output model
5V & 9V output models
20MHz Bandwidth
12V & 15V output
models
24V output model
25% load step change
%
%
%
%
%
See Table
50
75
mVp-p
100
100
250
30
30
Nominal input and constant resistive load
-0.02
µs
ms
+0.02
%/°C
REMOTE ON/OFF
DC/DC ON
DC/DC OFF
DC/DC ON
DC/DC OFF
Positive Logic
Negative Logic
Referenced to -INPUT pin and CTRL pin applied current
(See Application Circuits on page 4)
Referenced to -INPUT pin and CTRL pin applied current
(See Application Circuits on page 4)
2
2
Remote Off Input Current
Open or high impedance
3
4
mA
3
4
mA
Open or high impedance
2.5
mA
PROTECTION
Short Circuit Protection
Over Load Protection
% of rated Iout; hiccup mode
Continuous, automatic recovery
180
%
GENERAL SPECIFICATIONS
Efficiency
Switching Frequency
Nominal input voltage and full load
Input to Output
Isolation Voltage (1 min)
Input to Case
Output to Case
Isolation Resistance
Isolation Capacitance
07/10/2013
Standard models
Suffix “M” models
Suffix “H” models (only available with plastic case)
Suffix “M” models
Suffix “M” models
500VDC
Standard models
Suffix “M” models
Suffix “H” models (only available with plastic case)
522
1600
1600
3000
1000
1000
1
See Table
580
638
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
KHz
VDC
VDC
VDC
GΩ
50
50
50
pF
Page 2 of 6
DCPDLW06 SERIES
6 Watt DC/DC Power Converters
Rev A
SPECIFICATIONS: DCPDLW06 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
Unit
ENVIRONMENTAL SPECIFICATIONS
Operating Ambient Temperature
Without derating
Standard models
Suffix “M” models
Suffix “H” models
Storage Temperature
Relative Humidity
Thermal Shock
Vibration
BELLCORE TR-NWT-000332. Case 1: 50% Stress, Ta = 40°C
Standard models
MIL-HDBK-217F, Ta=25°C, Full load
Suffix “M” models
(G/B controlled environment)
Suffix “H” models
MTBF
-40
-40
-40
-55
5
+71
+75
+71
+125
95
MIL-STD-810F
MIL-STD-810F
3,381,000 hours
840,800 hours
940,400 hours
840,800 hours
°C
°C
°C
°C
% RH
PHYSICAL SPECIFICATIONS
Standard models
Suffix “M” models
Suffix “H” models
Weight
0.17oz (4.8g)
0.21oz (5.9g)
0.17oz (4.8g)
0.86x0.36x0.44 inch
(21.8x9.1x11.2 mm)
0.86x0.36x0.44 inch
(21.8x9.1x11.2 mm)
0.86x0.36x0.44 inch
(21.8x9.1x11.2 mm)
Non-conductive black plastic
Copper
Non-conductive black plastic
none
Silicon (UL94-V0)
Standard models
Dimensions (L x W x H)
Suffix “M” models
Suffix “H” models
Standard models
Suffix “M” models
Suffix “H” models
Case Material
Base Material
Potting Material
SAFETY & EMC CHARACTERISTICS
Safety Approvals
EMI (See Note 1)
EN55022
ESD
EN61000-4-2
Radiated Immunity
Fast Transient (See Note 2)
Surge (See Note 2)
Conducted Immunity
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
IEC60950-1, UL60950-1, EN60950-1
Class A, Class B
Air ±8KV
Contact ±6KV
20 V/m
±2KV
±2KV
10 Vrms
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
DERATING CURVES
DCPDLW06-48S05 Derating Curve
07/10/2013
DCPDLW06-48S05M Derating Curve
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 3 of 6
Rev A
DCPDLW06 SERIES
6 Watt DC/DC Power Converters
EFFICIENCY CURVES
DCPDLW06-48S05 Efficiency vs Input Voltage
DCPDLW06-48S05 Efficiency vs Output Current
REMOTE ON/OFF APPLICATION CIRCUITS
Positive Logic
The positive logic structure turns the DC/DC module ON during a logic High on the CTRL pin and turns the DC/DC module OFF during a
logic low on the CTRL pin. The CTRL pin is an open collector/drain logic input signal (Von/off) that is referenced to GND. When not
using the remote ON/OFF feature please open circuit between the CTRL pin and input pin to turn the module ON.
DC/DC ON
DC/DC OFF
Negative Logic
The negative logic structure turns the DC/DC module OFF during a logic High on the CTRL pin and turns the DC/DC module ON during
a logic low on the CTRL pin. The CTRL pin is an open collector/drain logic input signal (Von/off) that is referenced to GND. When not
using the remote ON/OFF feature please open circuit between the CTRL pin and input pin to turn the module ON.
DC/DC ON
07/10/2013
DC/DC OFF
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 4 of 6
Rev A
DCPDLW06 SERIES
6 Watt DC/DC Power Converters
MECHANICAL DRAWINGS
Plastic Case (Standard)
Metal Case (Suffix “M”)
07/10/2013
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 5 of 6
DCPDLW06 SERIES
6 Watt DC/DC Power Converters
Rev A
MODEL NUMBER SET
DCPDLW
06
Series Name
Output
Power
6
6 Watts
:
-
48
S
12
M
Input Voltage
Output Quantity
Output Voltage
Assembly Options
24: 9-36 VDC
S: Single Output
33: 3.3 VDC
48: 18-75 VDC
05: 5 VDC
09: 9 VDC
Plastic Case w/ 1600VDC
isolation
Plastic Case w/ 3000VDC
H:
Isolation
Metal Case w/ 1600VDC
M:
isolation
None:
12: 12 VDC
15: 15 VDC
24: 24 VDC
D: Dual Output
05: ±5 VDC
12: ±12 VDC
15: ±15 VDC
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and
development engineers will provide a solution that exceeds your performance requirements on-time and on
budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, welldocumented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for
working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements.
We will continue to provide ongoing support for your project above and beyond the design and production phases.
Give us a call today to discuss your future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
07/10/2013
(603)778-2300
(888)597-9255
(603)778-9797
sales@wallindustries.com
www.wallindustries.com
5 Watson Brook Rd.
Exeter, NH 03833
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 6 of 6