DCW150 & DCWD150 SERIES DC/DC Converter 200 Watts, Single Output 4:1 Input Voltage Range Rev B DCW150 DCWD150 Size: 2.56in x 3.86in x 0.67in (65mm x 98mm x 17mm) Size: 2.07in x 3.86in x 0.67in (52.5mm x 98mm x 17mm) OPTIONS • Negative Logic Remote ON/OFF • Heatsink APPLICATIONS • • • • • • • FEATURES • • • • • • • • • 200 Watts Maximum Output Power 4:1 Wide Input Voltage Range High Efficiency up to 89% CV+CC Mode No Minimum Load Required 2250VDC Input to Output Isolation Adjustable Output Voltage Under-Voltage Lockout Top Side and Bottom Side Heat Dissipation • Six-Sided Continuous Shield • Built-In EN55011 & EN55022 Class A Filter • Over Voltage, Over Load, Short Circuit, Over Temperature and Input Reverse Protection • UL60950-1, EN60950-1, & IEC60950-1 Safety Approvals • CE Marked • Compliant to RoHS II & REACH • Compliance to EN50155 and EN45545-2 Railway Standard DESCRIPTION Railway System Wireless Network Telecom/Datacom Industry Control System Distributed Power Architectures Semiconductor Equipment Battery Charger The DCW150 and DCWD150 series of DC/DC converters provides up to 200 watts of output power. This series consists of single output models with a wide 4:1 input voltage range. Each model in this series features an adjustable output voltage, constant current mode output limit, and 2250VDC input to output isolation. The models are also protected against over voltage, over load, short circuit, over temperature, and input reverse conditions and are compliant to both RoHS II and REACH. The DCW150 and DCWD150 series are CE marked and have UL60950-1, EN60950-1 and IEC60950-1 safety approvals. Please contact factory for order details. MODEL SELECTION TABLE Model Number DCW24S12-150 DCWD24S12-150 DCW24S15-150 DCWD24S15-150 DCW24S24-150 DCWD24S24-150 DCW24S28-150 DCWD24S28-150 DCW24S48-150 DCWD24S48-150 DCW48S12-150 DCWD48S12-150 DCW48S15-150 DCWD48S15-150 DCW48S24-150 DCWD48S24-150 DCW48S28-150 DCWD48S28-150 DCW48S48-150 DCWD48S48-150 DCW110S12-150 DCWD110S12-150 DCW110S15-150 DCWD110S15-150 DCW110S24-150 DCWD110S24-150 DCW110S28-150 DCWD110S28-150 DCW110S48-150 DCWD110S48-150 1/15/2016 Input Voltage Range Output Voltage Output Current(1) Ripple & Noise 24VDC (9~36VDC) 48VDC (18~75VDC) 110VDC (43~160VDC) No Load Input Current Maximum Capacitive Load Efficiency 12VDC 12.5A 100mVp-p 70mA 40000µF 86% 15VDC 10A 100mVp-p 80mA 26000µF 86% 24VDC 6.3A 200mVp-p 95mA 10000µF 87% 28VDC 5.4A 200mVp-p 120mA 7600µF 87% 48VDC 3.2A 350mVp-p 130mA 2600µF 86% 12VDC 12.5A 100mVp-p 50mA 40000µF 88% 15VDC 10A 100mVp-p 60mA 26000µF 89% 24VDC 6.3A 200mVp-p 60mA 10000µF 89% 28VDC 5.4A 200mVp-p 70mA 7600µF 89% 48VDC 3.2A 350mVp-p 70mA 26000µF 88% 12VDC 12.5A 100mVp-p 25mA 40000µF 88% 15VDC 10A 100mVp-p 25mA 26000µF 89% 24VDC 6.3A 200mVp-p 25mA 10000µF 89% 28VDC 5.4A 200mVp-p 25mA 7600µF 89% 48VDC 3.2A 350mVp-p 35mA 2600µF 88% Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 8 DCW150 & DCWD150 SERIES DC/DC Converter 200 Watts, Single Output 4:1 Input Voltage Range Rev B SPECIFICATIONS All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ 9 18 43 24 48 110 Max Unit INPUT SPECIFICATIONS 24Vin (Nominal) 48Vin (Nominal) 110Vin (Nominal) 24Vin (Nominal) 48Vin (Nominal) 110Vin (Nominal) 24Vin (Nominal) 48Vin (Nominal) 110Vin (Nominal) Input Voltage Range Start-Up Voltage Shutdown Voltage Input Surge Voltage 1 second, max. Input Filter OUTPUT SPECIFICATIONS Output Voltage Voltage Accuracy Line Regulation Load Regulation Voltage Adjustability Output Power Output Current Maximum Capacitive Load Ripple & Noise (20MHz bandwidth) Transient Response Recovery Time Start-Up Time 7.9 15.6 33.0 24Vin (Nominal) 48Vin (Nominal) 110Vin (Nominal) Low Line to High Line at Full Load No Load to Full Load Use a resistor across on the Trim1 and Trim2 to adjust the output voltage 12V, 15V 24V, 28V 48V 25% Load Step Change Constant Resistive Load Power Up Remote ON/OFF Temperature Coefficient REMOTE ON/OFF CONTROL(2) DC-DC ON Positive Logic (Standard) DC-DC OFF DC-DC ON Negative Logic (Option) DC-DC OFF Input Current of CTRL Pin Remote OFF Input Current PROTECTION Short Circuit Protection Over Load Protection % of Iout rated, CC Mode(3) Over Voltage Protection % of Vout (nominal); Hiccup Over Temperature Protection ENVIRONMENTAL SPECIFICATIONS Operating Case Temperature Maximum Case Temperature Storage Temperature Range Relative Humidity Thermal Shock Shock Vibration Vertical direction by natural convection (20LFM) Thermal Impedance(4) Only mount on the iron base-plate Mount on the iron base-plate and top side with 7G-0058A heat-sink MTBF MIL-HDBK-217, Full Load 1/15/2016 -1.0 -0.2 -0.4 -0.02 -0.5 36 75 160 9 18 43 8.5 16.8 36.0 50 100 185 Pi Type VDC VDC VDC VDC See Table +1.0 +0.2 +0.4 +20 200 See Table See Table 100 200 350 200 35 35 +0.02 % % % % W mVp-p µS ms %/ºC Open or 3~12VDC Short or 0~1.2VDC Short or 0~1.2VDC Open or 3~12VDC 1 3.5 mA mA Continuous, Automatic Recovery 105 120 % 125 140 % +110 ºC -40 +100 +100 -55 5 +125 95 MIL-STD-810F EN61373, MIL-STF-810F EN61373, MIL-STD-810F 2.55 2.0 495,400 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] ºC ºC ºC %RH ºC/W Hours Page 2 of 8 DCW150 & DCWD150 SERIES DC/DC Converter 200 Watts, Single Output 4:1 Input Voltage Range Rev B SPECIFICATIONS All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min GENERAL SPECIFICATIONS Efficiency 24VDC Input Switching Frequency 48VDC Input 110VDC Input Isolation Voltage 1 minute Isolation Resistance Isolation Capacitance PHYSICAL SPECIFICATIONS 500VDC 48Vout Others 48Vout Others All Input to Output Input to Case Output to Case 248 270 248 270 203 2250 1600 1600 1 Max Unit See Table 275 303 300 330 275 303 300 330 225 248 kHz VDC GΩ pF 3500 DCW150 DCWD150 Weight Typ 7.94oz (225g) 7.76oz (220g) 2.56in x 3.86in x 0.67in (65mm x 98mm x 17mm) 2.07in x 3.86in x 0.67in (52.5mm x 98mm x 17mm) Aluminum Aluminum Silicone (UL94 V-0) Six-Sided, Continuous DCW150 Dimensions (L x W x H) DCWD150 Case Material Base Material Potting Material Shielding SAFETY & EMC CHARACTERISTICS UL60950-1 EN60950-1 IEC6095-1 Safety Approvals EMI(5) EN5501, EN55022 ESD Radiated Immunity Fast Transient(6) Surge(6) Conducted Immunity Power Frequency Magnetic Field EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 EN61000-4-8 DC-DC Module Air ±8kV and Contact ±6kV 10 V/m ±2kV EN55024 ±1kV and EN50155 ±2kV 10 Vr.m.s 100A/m continuous; 1000A/m 1 second Class A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A NOTES (1) (2) (3) (4) (5) (6) Measured at Full Load. The remote ON/OFF control pin voltage is referenced to –Vin. The negative logic is optional. The CC mode is Constant Current Mode and is tested at nominal input voltage. 1. The iron base-plate dimension is 19” x 3.5” x 0.063” (The height is EIA standard 2U) 2. The heat-sink is optional and P/N is 7G-0058A-F The standard module meets EMI Class A without external components. An external input filter capacitor is required if the module has to meet EN61000-4-4 and EN61000-4-5. We suggest the following: DCW(D)150-24Sxx: Nippon chemi-con KY series, 470µF/50V DCW(D)150-48Sxx: Nippon chemi-con KY series, 220µF/100V DCW(D)150-110Sxx: Nippon chemi-con KY series, 150µF/200V CAUTION: This power module is not internally fused; an input line fuse must always be used. If the load has sourcing capability (ex. Battery or super capacitor), an output line fuse must always be used. 1/15/2016 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 8 Rev B DCW150 & DCWD150 SERIES DC/DC Converter 200 Watts, Single Output 4:1 Input Voltage Range DERATING CURVES DCW(D)48S24-150 Derating Curve DCW(D)48S24-150 Derating Curve with Heat-Sink EFFICIENCY GRAPHS DCW(D)48S24-150 Efficiency vs. Input Voltage DCW(D)48S24-150 Efficiency vs. Output Load CHARACTERISTIC CURVE DCW(D)xxS12-150 Vout vs Iout 1/15/2016 DCW(D)xxS15-150 Vout vs. Iout Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 8 DCW150 & DCWD150 SERIES DC/DC Converter 200 Watts, Single Output 4:1 Input Voltage Range Rev B DCW(D)xxS24-150 Vout vs. Iout DCW(D)xxS28-150 Vout vs. Iout DCW(D)xxS48-150 Vout vs. Iout MODE CV Region CC Region Hiccup Protection 1/15/2016 DESCRIPTION In normal operation. The output current in data sheet If the output load current are over rating, the output current will keep in a constant value and output voltage will fall If the output resistance becomes short, it will operate in hiccup protection CONDITION Resistance Load > Vout/Iout (CC Point) Resistance Load < Vout/Iout (CC Point) DCW(D)xxS12-150, DCW(D)xxS15-150: Vout< 4.3V (typ.) to Output Short DCW(D)xxS24-150, DCW(D)xxS28-150: Vout < 8.0V (typ.) to Output Short DCW(D)xxS48-150: Vout <13V (typ.) to Output Short Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 8 DCW150 & DCWD150 SERIES DC/DC Converter 200 Watts, Single Output 4:1 Input Voltage Range Rev B MECHANICAL DRAWINGS DCW150 Mechanical Drawing PIN 1 2 3 4 5 6 7 8 9 TERMINAL CONNECTION WIRE GAUGE DEFINE RECOMMENDATIONS +Vin 14~16AWG +Vin 14~16AWG -Vin 14~16AWG -Vin 14~16AWG Ctrl 14~24AWG +Vout 14~16AWG -Vout 14~16AWG Trim 1 14~24AWG Trim 2 14~24AWG EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below DCWD150 Mechanical Drawing Notes: 1. All dimensions in inch (mm) 2. Tolerance: x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 3. Pole pitch tolerance ±0.01 (0.25) 4. Screw locked torque: MAX 5.0kgf-cm (0.49N-m) 5. Terminal screw locked torque: MAX 2.5kgf-cm(0.25N-m) 1/15/2016 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 6 of 8 DCW150 & DCWD150 SERIES DC/DC Converter 200 Watts, Single Output 4:1 Input Voltage Range Rev B With EMI Filter Module PIN 1 2 3 4 5 6 7 8 9 TERMINAL CONNECTION WIRE GAUGE DEFINE RECOMMENDATIONS +Vin 14~16AWG +Vin 14~16AWG -Vin 14~16AWG -Vin 14~16AWG Ctrl 14~24AWG +Vout 14~16AWG -Vout 14~16AWG Trim 1 14~24AWG Trim 2 14~24AWG EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below. Notes: 1. 2. 3. 4. 5. All dimensions in inch (mm) Tolerance: x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) Pole pitch tolerance ±0.01 (0.25) Screw locked torque: MAX 5.0kgf-cm(0.49N-m) Terminal screw locked torque: MAX 2.5kgf-cm(0.25N-m) HEATSINK OPTIONS Heat-sink Part No: 7G-0058A-F, Suffix: -HC Notes: 1. 2. 1/15/2016 All dimensions in inch (mm) Tolerance: x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 7 of 8 DCW150 & DCWD150 SERIES DC/DC Converter 200 Watts, Single Output 4:1 Input Voltage Range Rev B MODEL NUMBER SETUP DCW(D) 48 Series Name Input Voltage 24: 9~36VDC S 24 - Output Quantity Output Voltage S: Single 12: 12VDC 48: 18~75VDC 15: 15VDC 110: 43~160VDC 24: 24VDC 150 N Ouptut Power Remote Control Option None: Positive Logic N: Negative Logic F(1) HC Filter Option Assembly Option None: NC EMI Filter F: Module None: None HC: H=0.670” Horizontal, 7G-0058A-F 28: 28VDC 48: 48VDC Notes: 1. EMI filter meets EN55022 Class B This EMI filter is used for DCWD-24Sxx-150 and DCWD-48Sxx-150 only, not for other items. (Ex: DCWD-24S24-150-F) COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 1/15/2016 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 37 Industrial Drive Exeter, NH 03833 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 8 of 8