Download Data Sheet

DCW150 & DCWD150 SERIES
DC/DC Converter
200 Watts, Single Output
4:1 Input Voltage Range
Rev B
DCW150
DCWD150
Size: 2.56in x 3.86in x 0.67in (65mm x 98mm x 17mm)
Size: 2.07in x 3.86in x 0.67in (52.5mm x 98mm x 17mm)
OPTIONS
• Negative Logic Remote ON/OFF
• Heatsink
APPLICATIONS
•
•
•
•
•
•
•
FEATURES
•
•
•
•
•
•
•
•
•
200 Watts Maximum Output Power
4:1 Wide Input Voltage Range
High Efficiency up to 89%
CV+CC Mode
No Minimum Load Required
2250VDC Input to Output Isolation
Adjustable Output Voltage
Under-Voltage Lockout
Top Side and Bottom Side Heat Dissipation
• Six-Sided Continuous Shield
• Built-In EN55011 & EN55022 Class A Filter
• Over Voltage, Over Load, Short Circuit, Over Temperature
and Input Reverse Protection
• UL60950-1, EN60950-1, & IEC60950-1 Safety Approvals
• CE Marked
• Compliant to RoHS II & REACH
• Compliance to EN50155 and EN45545-2 Railway
Standard
DESCRIPTION
Railway System
Wireless Network
Telecom/Datacom
Industry Control System
Distributed Power Architectures
Semiconductor Equipment
Battery Charger
The DCW150 and DCWD150 series of DC/DC converters provides up to 200 watts of output power. This
series consists of single output models with a wide 4:1 input voltage range. Each model in this series
features an adjustable output voltage, constant current mode output limit, and 2250VDC input to output
isolation. The models are also protected against over voltage, over load, short circuit, over temperature,
and input reverse conditions and are compliant to both RoHS II and REACH. The DCW150 and DCWD150
series are CE marked and have UL60950-1, EN60950-1 and IEC60950-1 safety approvals. Please contact
factory for order details.
MODEL SELECTION TABLE
Model Number
DCW24S12-150
DCWD24S12-150
DCW24S15-150
DCWD24S15-150
DCW24S24-150
DCWD24S24-150
DCW24S28-150
DCWD24S28-150
DCW24S48-150
DCWD24S48-150
DCW48S12-150
DCWD48S12-150
DCW48S15-150
DCWD48S15-150
DCW48S24-150
DCWD48S24-150
DCW48S28-150
DCWD48S28-150
DCW48S48-150
DCWD48S48-150
DCW110S12-150
DCWD110S12-150
DCW110S15-150
DCWD110S15-150
DCW110S24-150
DCWD110S24-150
DCW110S28-150
DCWD110S28-150
DCW110S48-150
DCWD110S48-150
1/15/2016
Input Voltage Range Output Voltage Output Current(1) Ripple & Noise
24VDC
(9~36VDC)
48VDC
(18~75VDC)
110VDC
(43~160VDC)
No Load Input
Current
Maximum Capacitive Load Efficiency
12VDC
12.5A
100mVp-p
70mA
40000µF
86%
15VDC
10A
100mVp-p
80mA
26000µF
86%
24VDC
6.3A
200mVp-p
95mA
10000µF
87%
28VDC
5.4A
200mVp-p
120mA
7600µF
87%
48VDC
3.2A
350mVp-p
130mA
2600µF
86%
12VDC
12.5A
100mVp-p
50mA
40000µF
88%
15VDC
10A
100mVp-p
60mA
26000µF
89%
24VDC
6.3A
200mVp-p
60mA
10000µF
89%
28VDC
5.4A
200mVp-p
70mA
7600µF
89%
48VDC
3.2A
350mVp-p
70mA
26000µF
88%
12VDC
12.5A
100mVp-p
25mA
40000µF
88%
15VDC
10A
100mVp-p
25mA
26000µF
89%
24VDC
6.3A
200mVp-p
25mA
10000µF
89%
28VDC
5.4A
200mVp-p
25mA
7600µF
89%
48VDC
3.2A
350mVp-p
35mA
2600µF
88%
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 1 of 8
DCW150 & DCWD150 SERIES
DC/DC Converter
200 Watts, Single Output
4:1 Input Voltage Range
Rev B
SPECIFICATIONS
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
9
18
43
24
48
110
Max
Unit
INPUT SPECIFICATIONS
24Vin (Nominal)
48Vin (Nominal)
110Vin (Nominal)
24Vin (Nominal)
48Vin (Nominal)
110Vin (Nominal)
24Vin (Nominal)
48Vin (Nominal)
110Vin (Nominal)
Input Voltage Range
Start-Up Voltage
Shutdown Voltage
Input Surge Voltage
1 second, max.
Input Filter
OUTPUT SPECIFICATIONS
Output Voltage
Voltage Accuracy
Line Regulation
Load Regulation
Voltage Adjustability
Output Power
Output Current
Maximum Capacitive Load
Ripple & Noise (20MHz bandwidth)
Transient Response Recovery Time
Start-Up Time
7.9
15.6
33.0
24Vin (Nominal)
48Vin (Nominal)
110Vin (Nominal)
Low Line to High Line at Full Load
No Load to Full Load
Use a resistor across on the Trim1 and Trim2 to adjust the output voltage
12V, 15V
24V, 28V
48V
25% Load Step Change
Constant Resistive Load
Power Up
Remote ON/OFF
Temperature Coefficient
REMOTE ON/OFF CONTROL(2)
DC-DC ON
Positive Logic
(Standard)
DC-DC OFF
DC-DC ON
Negative Logic
(Option)
DC-DC OFF
Input Current of CTRL Pin
Remote OFF Input Current
PROTECTION
Short Circuit Protection
Over Load Protection
% of Iout rated, CC Mode(3)
Over Voltage Protection
% of Vout (nominal); Hiccup
Over Temperature Protection
ENVIRONMENTAL SPECIFICATIONS
Operating Case Temperature
Maximum Case Temperature
Storage Temperature Range
Relative Humidity
Thermal Shock
Shock
Vibration
Vertical direction by natural convection (20LFM)
Thermal Impedance(4)
Only mount on the iron base-plate
Mount on the iron base-plate and top side with 7G-0058A heat-sink
MTBF
MIL-HDBK-217, Full Load
1/15/2016
-1.0
-0.2
-0.4
-0.02
-0.5
36
75
160
9
18
43
8.5
16.8
36.0
50
100
185
Pi Type
VDC
VDC
VDC
VDC
See Table
+1.0
+0.2
+0.4
+20
200
See Table
See Table
100
200
350
200
35
35
+0.02
%
%
%
%
W
mVp-p
µS
ms
%/ºC
Open or 3~12VDC
Short or 0~1.2VDC
Short or 0~1.2VDC
Open or 3~12VDC
1
3.5
mA
mA
Continuous, Automatic Recovery
105
120
%
125
140
%
+110
ºC
-40
+100
+100
-55
5
+125
95
MIL-STD-810F
EN61373, MIL-STF-810F
EN61373, MIL-STD-810F
2.55
2.0
495,400
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
ºC
ºC
ºC
%RH
ºC/W
Hours
Page 2 of 8
DCW150 & DCWD150 SERIES
DC/DC Converter
200 Watts, Single Output
4:1 Input Voltage Range
Rev B
SPECIFICATIONS
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
GENERAL SPECIFICATIONS
Efficiency
24VDC Input
Switching Frequency
48VDC Input
110VDC Input
Isolation Voltage
1 minute
Isolation Resistance
Isolation Capacitance
PHYSICAL SPECIFICATIONS
500VDC
48Vout
Others
48Vout
Others
All
Input to Output
Input to Case
Output to Case
248
270
248
270
203
2250
1600
1600
1
Max
Unit
See Table
275
303
300
330
275
303
300
330
225
248
kHz
VDC
GΩ
pF
3500
DCW150
DCWD150
Weight
Typ
7.94oz (225g)
7.76oz (220g)
2.56in x 3.86in x 0.67in
(65mm x 98mm x 17mm)
2.07in x 3.86in x 0.67in
(52.5mm x 98mm x 17mm)
Aluminum
Aluminum
Silicone (UL94 V-0)
Six-Sided, Continuous
DCW150
Dimensions (L x W x H)
DCWD150
Case Material
Base Material
Potting Material
Shielding
SAFETY & EMC CHARACTERISTICS
UL60950-1
EN60950-1
IEC6095-1
Safety Approvals
EMI(5)
EN5501, EN55022
ESD
Radiated Immunity
Fast Transient(6)
Surge(6)
Conducted Immunity
Power Frequency Magnetic Field
EN61000-4-2
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
EN61000-4-8
DC-DC Module
Air ±8kV and Contact ±6kV
10 V/m
±2kV
EN55024 ±1kV and EN50155 ±2kV
10 Vr.m.s
100A/m continuous; 1000A/m 1 second
Class A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
NOTES
(1)
(2)
(3)
(4)
(5)
(6)
Measured at Full Load.
The remote ON/OFF control pin voltage is referenced to –Vin. The negative logic is optional.
The CC mode is Constant Current Mode and is tested at nominal input voltage.
1. The iron base-plate dimension is 19” x 3.5” x 0.063” (The height is EIA standard 2U)
2. The heat-sink is optional and P/N is 7G-0058A-F
The standard module meets EMI Class A without external components.
An external input filter capacitor is required if the module has to meet EN61000-4-4 and EN61000-4-5. We suggest the following:
DCW(D)150-24Sxx: Nippon chemi-con KY series, 470µF/50V
DCW(D)150-48Sxx: Nippon chemi-con KY series, 220µF/100V
DCW(D)150-110Sxx: Nippon chemi-con KY series, 150µF/200V
CAUTION: This power module is not internally fused; an input line fuse must always be used. If the load has sourcing capability (ex. Battery or super
capacitor), an output line fuse must always be used.
1/15/2016
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 3 of 8
Rev B
DCW150 & DCWD150 SERIES
DC/DC Converter
200 Watts, Single Output
4:1 Input Voltage Range
DERATING CURVES
DCW(D)48S24-150 Derating Curve
DCW(D)48S24-150 Derating Curve with Heat-Sink
EFFICIENCY GRAPHS
DCW(D)48S24-150 Efficiency vs. Input Voltage
DCW(D)48S24-150 Efficiency vs. Output Load
CHARACTERISTIC CURVE
DCW(D)xxS12-150 Vout vs Iout
1/15/2016
DCW(D)xxS15-150 Vout vs. Iout
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 4 of 8
DCW150 & DCWD150 SERIES
DC/DC Converter
200 Watts, Single Output
4:1 Input Voltage Range
Rev B
DCW(D)xxS24-150 Vout vs. Iout
DCW(D)xxS28-150 Vout vs. Iout
DCW(D)xxS48-150 Vout vs. Iout
MODE
CV Region
CC Region
Hiccup Protection
1/15/2016
DESCRIPTION
In normal operation. The output current in data sheet
If the output load current are over rating, the output
current will keep in a constant value and output
voltage will fall
If the output resistance becomes short, it will operate
in hiccup protection
CONDITION
Resistance Load > Vout/Iout (CC Point)
Resistance Load < Vout/Iout (CC Point)
DCW(D)xxS12-150, DCW(D)xxS15-150:
Vout< 4.3V (typ.) to Output Short
DCW(D)xxS24-150, DCW(D)xxS28-150:
Vout < 8.0V (typ.) to Output Short
DCW(D)xxS48-150:
Vout <13V (typ.) to Output Short
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 5 of 8
DCW150 & DCWD150 SERIES
DC/DC Converter
200 Watts, Single Output
4:1 Input Voltage Range
Rev B
MECHANICAL DRAWINGS
DCW150 Mechanical Drawing
PIN
1
2
3
4
5
6
7
8
9
TERMINAL CONNECTION
WIRE GAUGE
DEFINE
RECOMMENDATIONS
+Vin
14~16AWG
+Vin
14~16AWG
-Vin
14~16AWG
-Vin
14~16AWG
Ctrl
14~24AWG
+Vout
14~16AWG
-Vout
14~16AWG
Trim 1
14~24AWG
Trim 2
14~24AWG
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using the method
shown below
DCWD150 Mechanical Drawing
Notes:
1. All dimensions in inch (mm)
2. Tolerance: x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
3. Pole pitch tolerance ±0.01 (0.25)
4. Screw locked torque: MAX 5.0kgf-cm (0.49N-m)
5. Terminal screw locked torque:
MAX 2.5kgf-cm(0.25N-m)
1/15/2016
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 6 of 8
DCW150 & DCWD150 SERIES
DC/DC Converter
200 Watts, Single Output
4:1 Input Voltage Range
Rev B
With EMI Filter Module
PIN
1
2
3
4
5
6
7
8
9
TERMINAL CONNECTION
WIRE GAUGE
DEFINE
RECOMMENDATIONS
+Vin
14~16AWG
+Vin
14~16AWG
-Vin
14~16AWG
-Vin
14~16AWG
Ctrl
14~24AWG
+Vout
14~16AWG
-Vout
14~16AWG
Trim 1
14~24AWG
Trim 2
14~24AWG
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using the method shown
below.
Notes:
1.
2.
3.
4.
5.
All dimensions in inch (mm)
Tolerance: x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
Pole pitch tolerance ±0.01 (0.25)
Screw locked torque: MAX 5.0kgf-cm(0.49N-m)
Terminal screw locked torque:
MAX 2.5kgf-cm(0.25N-m)
HEATSINK OPTIONS
Heat-sink Part No: 7G-0058A-F, Suffix: -HC
Notes:
1.
2.
1/15/2016
All dimensions in inch (mm)
Tolerance: x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 7 of 8
DCW150 & DCWD150 SERIES
DC/DC Converter
200 Watts, Single Output
4:1 Input Voltage Range
Rev B
MODEL NUMBER SETUP
DCW(D)
48
Series Name
Input Voltage
24: 9~36VDC
S
24
-
Output Quantity Output Voltage
S: Single
12: 12VDC
48: 18~75VDC
15: 15VDC
110: 43~160VDC
24: 24VDC
150
N
Ouptut Power Remote Control Option
None: Positive Logic
N: Negative Logic
F(1)
HC
Filter Option
Assembly Option
None: NC
EMI Filter
F:
Module
None: None
HC: H=0.670”
Horizontal,
7G-0058A-F
28: 28VDC
48: 48VDC
Notes:
1.
EMI filter meets EN55022 Class B
This EMI filter is used for DCWD-24Sxx-150 and DCWD-48Sxx-150 only, not for other items. (Ex: DCWD-24S24-150-F)
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development
engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008
certification is just one example of our commitment to producing a high quality, well-documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely
with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide
ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your
future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
1/15/2016
(603)778-2300
(888)597-9255
(603)778-9797
sales@wallindustries.com
www.wallindustries.com
37 Industrial Drive
Exeter, NH 03833
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 8 of 8