LTR DATE A REVISION CHK APD ERN# 511514 CAD INITIAL ALPHA RELEASE 3/19/15 SYU 70.40 ±0.15 20.00 ±0.15 Product Specification Operating Voltage (20 C Ambient Temp) +6 to +58 VDC Maximum Total Current 200 A Storage Temperature Range 3x 6 1 ±0. . 59 5 24.00 ±0.20 -55°C to +125°C Ambient External Air Operating Temperature (0 m/s Air Flow) -40°C to +120°C Maximum Physical Dimensions 131x 68x 38 mm Applicable Validation Standards ISO 16750-3, J1455, Estimated Weight (no Fuses) 0.2 kg Flammability UL94-V0 Water Ingress IP67,IP69K Mounting Hole Torque 7.0 ± 1.0 N 131.35 QTY/M DESCRIPTION U/M UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE IN MILLIMETERS. DIMENSIONS IN BRACKETS [ U N LE SS O THE RWISE ] ARE INCHES SPE C IFIE D, DIME N SIO N S DO NOT IN C LU DE PLA TIN G. DENOTES CRITICAL CHARACTERISTICS. CPK DENOTES CPK DIMENSIONS, -MINIMUM CPK VALUE DENOTES A CHARACTERISTIC THAT PROVIDES AN INDICATION OF PROCESS PERFORMANCE. <S> PROCEDURE FOR MEASUREMENT AND TRACKING TO BE DEFINED IN LITTELFUSE INSPECTION INSTRUCTIONS DENOTES CP DIMENSIONS, -MINIMUM CP VALUE MUST BE WITHIN THE DIMENSIONAL LIMITATIONS CP D SHOWN ON DRAWING AND INITIALLY LOCATED TO 3.35 5.40 ALLOW FOR MAXIMUM TOOL LIFE MATL SPEC COPIES TO 84.40 1 9 2 10 12 3 4 5 6 7 8 13 14 18 23 33 16 17 43 APPD 53 T O LE RA N C E S D IMEN S IO N T O LE R A N C E ANG LE P R O J EC T IO N METRIC COMPONENT DATE SYU CHK 15 3R D COMPOSITE 19 FINISH 20 21 DRW SCALE 1:1 DATE SUPER DR DATE FIN SH G O O D WT G R A M S / P IE C E U N LE S S O T H E R W IS E UP TO 0 .5 - 3/19/15 3 ± 0 .0 5 OV ER UP TO S P E C IF IE D OV ER 3 - 6 ± 0 .0 5 6 - UP TO 30 ± 0 .1 (RE F . 1S O OV ER UP TO 2 7 6 8 - fH ) OV ER UP TO 3 0 - 12 0 12 0 - 4 0 0 ± 0 .15 ± 0 .2 TITLE NEW 2_3 WAY MIDI FUSE BOX SUZH OU C H IN A (0512) 6761-3189 REVISION DRWG.NO.(PART.NO.) A CAD GENERATED DRAWING - NO PENCIL CHANGES ALLOWED (rev A) COMPONENT NO BILL OF MATERIAL 33.05 32.70 NO OL-04980933ZXT / 04980932ZXT LTR DATE A REVISION CHK APD ERN# 511514 CAD INITIAL ALPHA RELEASE 3/19/15 SYU 2 15 10 8 11 9 ? 14 26 13 1 12 24 23 20 16 18 7 6 5 4 21 17 ITEM NO. PartNo 1 2 0HBFA001BASE3 0HBFA001COVER 3 4 0HBFA001SEALW 5 6 7 8 9 0HBFA001SEALB 0HBFA001CAPB DESCRIPTION QTY. 3 WAY HOUSING 2_3 WAY LID 1 1 2_3 WAY SEAL BACK CAP, 6-16 mm Sq 1 1 1 2 1 1 1 0HBF0003ZXS16-PK Cable seal 10-16 mm2 (BLUE) Cable seal 6-10 mm2 (YELLOW) Cable seal blind (GREY) INPUT CABLE SEAL 25MM2 (GREEN) Cable Seal 16 mm2 input (PINK) 10 0HBF0003ZXCAP25 Cap Front input,25 mm2 1 11 0HBF0003ZXCAP16 Cap Front input,16mm2 1 12 13 14 0HBF0001ZX3BBAR Customer Provided 3 Midi Fuse 3 WAY BUS BAR 25 square mm cable ring terminal 1 1 1 15 Customer Provided 25 square mm cable 1 16 Customer Provided 16 square mm cable ring terminal 1 17 Customer Provided 16 square mm cable 1 18 Customer Provided 10 square mm cable ring terminal 1 19 Customer Provided 10 square mm cable 1 1 0HBFA001SEALY 0HBFA001SEALC 0HBF0003ZXS25-GN 19 INPUT Cable Seal & Cap option (Front) OUTPUT Cable Seal & Cap option (Back) Cable Size Input cable cap Input cable seal Others 20 Customer Provided 6 square mm cable ring terminal 25 mm2 cable 10 8 16 mm2 cable 5 21 Customer Provided 6 square mm cable 16 mm2 cable 11 9 10 mm2 cable 6 23 890008800 6 mm2 cable 6 24 25 26 0HBFA001SCREW Cable Size None Output cable seal Output cable cap 7 Others 4 One hole blocked in 2 way housing 873-680 0HBFA001CLIP 1 FLANGE LOCKING NUT- M5 X 0.8 CLASS 8.0 PER DIN EN ISO 2320 Tether black 2_3 WAY SCREW 2_3 WAY LATCH 6 1 4 4 NO COMPONENT NO QTY/M DESCRIPTION U/M BILL OF MATERIAL UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE IN MILLIMETERS. DESCRIPTION ASSEMBLY PN COVER HOUSING DIMENSIONS IN BRACKETS [ BUS BAR U N LE SS O THE RWISE ] ARE INCHES SPE C IFIE D, DIME N SIO N S DO NOT IN C LU DE PLA TIN G. DENOTES CRITICAL CHARACTERISTICS. 3 WAY FH 04980933ZXT 0HBFA001COVER 0HBFA001BASE3 0HBF0001ZX3BBAR 2 WAY FH 04980932ZXT 0HBFA001COVER 0HBFA002BASE2 0HBF0002ZX2BBAR CPK DENOTES CPK DIMENSIONS, -MINIMUM CPK VALUE DENOTES A CHARACTERISTIC THAT PROVIDES AN INDICATION OF PROCESS PERFORMANCE. <S> PROCEDURE FOR MEASUREMENT AND TRACKING TO BE DEFINED IN LITTELFUSE INSPECTION INSTRUCTIONS DENOTES CP DIMENSIONS, -MINIMUM CP VALUE MUST BE WITHIN THE DIMENSIONAL LIMITATIONS CP D SHOWN ON DRAWING AND INITIALLY LOCATED TO ALLOW FOR MAXIMUM TOOL LIFE MATL SPEC COPIES TO 1 9 2 10 12 3 4 5 6 NOTES: 1. PURCHASE THE CORRECT COMPONENTS BASED ON THE CABLE SIZE WHICH YOU ARE USING FOR INPUTS AND OUTPUTS. 2. PURCHASE THE CORRECT CURRENT RATING MIDI FUSE BASED ON ELECTRICAL LOAD REQUIRMENT. 7 8 13 14 18 23 33 16 17 43 APPD 53 T O LE RA N C E S D IMEN S IO N T O LE R A N C E ANG LE P R O J EC T IO N METRIC COMPONENT DATE SYU CHK 15 3R D COMPOSITE 19 FINISH 20 21 DRW SCALE 1:1 DATE SUPER DR DATE FIN SH G O O D WT G R A M S / P IE C E U N LE S S O T H E R W IS E UP TO 0 .5 - 3/19/15 3 ± 0 .0 5 OV ER UP TO S P E C IF IE D OV ER 3 - 6 ± 0 .0 5 6 - UP TO 30 ± 0 .1 (RE F . 1S O OV ER UP TO 2 7 6 8 - fH ) OV ER UP TO 3 0 - 12 0 12 0 - 4 0 0 ± 0 .15 ± 0 .2 TITLE NEW 2_3 WAY MIDI FUSE BOX SUZH OU C H IN A (0512) 6761-3189 REVISION DRWG.NO.(PART.NO.) A CAD GENERATED DRAWING - NO PENCIL CHANGES ALLOWED (rev A) ASSEMBLY MATRIX OL-04980933ZXT / 04980932ZXT LTR DATE A REVISION CHK APD ERN# 511514 CAD INITIAL ALPHA RELEASE 3/19/15 SYU ASSEMBLY STEPS (For Customer assembly use only): STEP 1: Open the yellow Latches by hand or the use of a flat head screw driver, and remove Cover; STEP 2: Optional: Add spare MIDI fuses to the cover with provided self-tapping screws (Torque: 2-3 N-m); STEP 3: Install MIDI fuses onto the correct circuit M5 Studs, ensuring the fuse blade is seated to the bottom; STEP 1 STEP 4: Install the Bus Bar onto M5 Studs, ensure the Bus Bar is fully seated and in contact with the top face of MIDI fuse blade; STEP 5: Choose the correct Cable Seal and Cap based on cable size. Install input cable through front Cap and Cable Seal, and then connect ring terminal. Slide the input cable assembly through Housing, placing the ring terminal onto the M5 Stud; STEP 6: Choose the correct Cable Seal and Cap based on cable size. Install output cable through back Cap and Cable Seal, and then connect ring terminal. Slide the output cable assembly through Housing, placing the ring terminal onto corresponding M5 Stud. Repeat for each output cable; STEP 2 STEP 9 STEP 7: Press the input and output Cable Seals into the Housing. Secure by snapping the front Cap and back Cap into position with the Housing; STEP 8: Install M5 self-locking flange nuts onto each M5 Stud and ring terminal (Torque: 5 N-m); STEP 3 STEP 8 STEP 5 STEP 4 STEP 9: Assemble the Cover (Seal seated by Latches) with Housing; STEP 10: Close the yellow Latches by hand, snapping them over the Cover. STEP 6 STEP 7 STEP 10 COMPONENT NO QTY/M DESCRIPTION U/M BILL OF MATERIAL UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE IN MILLIMETERS. DIMENSIONS IN BRACKETS [ U N LE SS O THE RWISE ] ARE INCHES SPE C IFIE D, DIME N SIO N S DO NOT IN C LU DE PLA TIN G. DENOTES CRITICAL CHARACTERISTICS. CPK DENOTES CPK DIMENSIONS, -MINIMUM CPK VALUE DENOTES A CHARACTERISTIC THAT PROVIDES AN INDICATION OF PROCESS PERFORMANCE. <S> PROCEDURE FOR MEASUREMENT AND TRACKING TO BE DEFINED IN LITTELFUSE INSPECTION INSTRUCTIONS DENOTES CP DIMENSIONS, -MINIMUM CP VALUE MUST BE WITHIN THE DIMENSIONAL LIMITATIONS CP D SHOWN ON DRAWING AND INITIALLY LOCATED TO ALLOW FOR MAXIMUM TOOL LIFE MATL SPEC COPIES TO 1 9 2 10 12 3 4 5 6 7 8 13 14 18 23 33 16 17 43 APPD 53 T O LE RA N C E S D IMEN S IO N T O LE R A N C E ANG LE P R O J EC T IO N METRIC COMPONENT DATE SYU CHK 15 3R D COMPOSITE 19 FINISH 20 21 DRW SCALE 1:1 DATE SUPER DR DATE FIN SH G O O D WT G R A M S / P IE C E U N LE S S O T H E R W IS E UP TO 0 .5 - 3/19/15 3 ± 0 .0 5 OV ER UP TO S P E C IF IE D OV ER 3 - 6 ± 0 .0 5 6 - UP TO 30 ± 0 .1 (RE F . 1S O OV ER UP TO 2 7 6 8 - fH ) OV ER UP TO 3 0 - 12 0 12 0 - 4 0 0 ± 0 .15 ± 0 .2 TITLE NEW 2_3 WAY MIDI FUSE BOX SUZH OU C H IN A (0512) 6761-3189 REVISION DRWG.NO.(PART.NO.) A CAD GENERATED DRAWING - NO PENCIL CHANGES ALLOWED (rev A) NO OL-04980933ZXT / 04980932ZXT