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LANE-6KV SERIES
1 Watt Medical & Industrial DC/DC Power Converters
Rev E
FEATURES
• 1 Watt Output Power
• 3000VACrms (6000VDC) I/O Isolation
• Small SIP Package
• Reinforced Insulation Rated for 300VAC
• Single & Dual Outputs
Working Voltage
• Low Coupling Capacity
• cUL/UL60950-1, CSA C22.2 No. 60950-1-03,
• Short Circuit Protection
IEC/EN 60950-1 Industrial Safety Approvals
• -25°C to +85°C Operating Temperature
• MTBF > 2,000,000 Hours
• UL60601-1, CSA C22.2 No. 601-1, IEC/EN
60601-1 (3rd Edition) Medical Safety
Approvals
DESCRIPTION
Size:
0.87 x 0.30 x 0.49 inches
22.0 x 7.5 x 12.5 mm
Weight:
0.14oz (3.9g)
The LANE-6KV series of 1 watt DC/DC power converters are specially designed to provide
ultra-high levels of isolation in a miniature SIP package. This series consists of 12 models
with nominal input voltages of 5V and 12V and standard output voltages of 5V, 12V, and 15V
in both single and dual output configurations. The LANE-6KV has both industrial and medical
(3rd edition) approvals and offers an economical solution for many applications in industrial
controls and instrumentation, consumer electronics, and wherever a certified supplementary
or reinforced insulation system is required to comply with relative safety standards.
MODEL SELECTION TABLE
SINGLE OUTPUT MODELS
Model Number
Input Voltage
LANE505N6KV
LANE512N6KV
5 VDC
(4.5 - 5.5 VDC)
LANE515N6KV
LANE1205N6KV
LANE1212N6KV
LANE1215N6KV
12 VDC
(10.8 - 13.2
VDC)
Output
Voltage
Output Current
Min
(1)
Max
Input Current (Typ)
Max
No Load
Load
Load
Regulation
Output
Power
Efficiency
(Typ)
Maximum
Capacitive
Load
303mA
10%
1W
66%
680μF
291mA
8%
1W
66%
680μF
5 VDC
4mA
200mA
12 VDC
2mA
80mA
15 VDC
1mA
65mA
295mA
8%
1W
66%
680μF
5 VDC
4mA
200mA
126mA
10%
1W
66%
680μF
12 VDC
2mA
80mA
121mA
8%
1W
66%
680μF
15 VDC
1mA
65mA
123mA
8%
1W
66%
680μF
Load
Regulation
Output
Power
Efficiency
(Typ)
Maximum
Capacitive
Load
303mA
10%
1W
66%
±220μF
267mA
8%
1W
72%
±220μF
55mA
30mA
DUAL OUTPUT MODELS
Model Number
Input Voltage
LANE505ND6KV
LANE512ND6KV
5 VDC
(4.5 - 5.5 VDC)
LANE515ND6KV
LANE1205ND6KV
LANE1212ND6KV
LANE1215ND6KV
05/22/2014
12 VDC
(10.8 - 13.2
VDC)
Output Current
Input Current (Typ)
Max
No Load
Load
Output
Voltage
Min (1)
Max
±5 VDC
±2mA
±100mA
±12 VDC
±1mA
±40mA
±15 VDC
±1mA
±35mA
287mA
8%
1W
73%
±220μF
±5 VDC
±2mA
±100mA
126mA
10%
1W
66%
±220μF
±12 VDC
±1mA
±40mA
108mA
8%
1W
74%
±220μF
±15 VDC
±1mA
±35mA
117mA
8%
1W
75%
±220μF
55mA
30mA
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 1 of 5
Rev E
LANE-6KV SERIES
1 Watt Medical & Industrial DC/DC Power Converters
TECHNICAL SPECIFICATIONS: LANE-6KV SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
4.5
10.8
-0.7
-0.7
5
12
Max
Unit
INPUT SPECIFICATIONS
Input Voltage Range
Input Surge Voltage (1sec, max.)
Reverse Polarity Input Current
Input Current
Internal Power Dissipation
Input Filter Type
OUTPUT SPECIFICATIONS
Output Voltage
Voltage Accuracy
Line Regulation
Load Regulation
5VDC nominal input models
12VDC nominal input models
5VDC nominal input models
12VDC nominal input models
No Load
For Vin change of 1%
5VDC and ±5VDC output models
Others
Dual output models; Balanced loads
20% load to 100% load
5.5
13.2
9
29
0.3
See Table
650
LC filter
See Table
±1.0
±3.0
±1.2
±1.5
10
8
±0.1
±1.0
1
See Table
See Table
See Table
150
±0.01 ±0.02
VDC
VDC
A
mW
%
%
%
Cross Regulation
%
Output Power
W
Output Current
Minimum Load
See Note 1
Maximum Capacitive Load
Ripple & Noise
20MHz bandwidth
mVp-p
Temperature Coefficient
%/°C
PROTECTION
Short Circuit Protection
0.5
s
GENERAL SPECIFICATIONS
Efficiency
Nominal input voltage and full load
See Table
Switching Frequency
50
80
100
KHz
Isolation Voltage (I/P to O/P)
60 seconds
3000
VACrms
Isolation Test Voltage (I/P to O/P) Flash tested for 1 second
4500
Vpk
Isolation Resistance (I/P to O/P) 500VDC
10
GΩ
Isolation Capacitance (I/P to O/P) 100KHz, 1V
15
20
pF
ENVIRONMENTAL SPECIFICATIONS
Operating Ambient Temperature See power derating curve
-25
+85
°C
Case Temperature
+90
°C
Storage Temperature
-50
+125
°C
Relative Humidity
Non-condensing
95
% RH
Cooling
Natural convection is about 20LFM but is not equal to still air (0 LFM)
Free air convection
Lead Temperature
1.5mm from case for 10 sec.
260
°C
MTBF
MIL-HDBK-217F at 25°C, ground benign
2,000,000 hours
PHYSICAL SPECIFICATIONS
Weight
0.14oz (3.9g)
Dimensions (L x W x H)
0.87 x 0.30 x 0.49 inches (22.0 x 7.5 x 12.5 mm)
Case Material
Flammability to UL 94V-0 rated
Non-conductive black plastic
Pin Material
Alloy 42
SAFETY
Industrial
CUL/UL60950-1, CSA C22.2 No. 60950-1-03, IEC/EN 60950-1
Safety Approvals
Medical
UL 60601-1, CSA C22.2 No.601-1, IEC/EN 60601-1 (3rd edition)
NOTES
1. The LANE-6KV series requires a minimum load on the output to maintain specified regulation. Operation under no-load conditions will
not damage these devices; however they may not meet all listed specifications.
2. All DC/DC converters should be externally fused at the front end for protection.
3. Other input and output voltages may be available, please contact factory.
Due to advances in technology, specifications subject to change without notice.
05/22/2014
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 2 of 5
Rev E
LANE-6KV SERIES
1 Watt Medical & Industrial DC/DC Power Converters
DERATING CURVE
MECHANICAL DRAWING
PIN CONNECTIONS
Pin
Single Output
Dual Output
1
+Vin
+Vin
2
-Vin
-Vin
5
-Vout
-Vout
6
No Pin
Common
7
+Vout
+Vout
NOTES:
1. Unit: inches (mm)
2. Tolerance: X.X±0.25 (X.XX±0.01)
X.XX±0.13 (X.XXX±0.005)
3. Pins: ±0.05 (±0.002)
4. Weight: 0.14oz (3.9g)
5. Pin Material: Alloy 42
6. Case Material:
non-conductive black
plastic
(flammability to UL94V-0 rated)
7. All dimensions are for reference only
05/22/2014
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 3 of 5
Rev E
LANE-6KV SERIES
1 Watt Medical & Industrial DC/DC Power Converters
DESIGN CONSIDERATIONS
Peak-to-Peak Output Noise Measurement Test
Use a 0.33µF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 020MHz. Position the load between 50mm and 75mm from the DC/DC converter.
TEST SETUP
Input Source Impedance
The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect
the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be
necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure
stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0Ω at 100 KHz)
capacitor of 2.2µF for the 5V input devices and a 1.0µF for the 12V input devices.
Output Ripple Reduction
A good quality low ESR capacitor placed as close as possible across the load will give the best ripple and noise performance.
To reduce output ripple, it is recommended to use 1.5µF capacitors at the output.
Maximum Capacitive Load
The LANE-6KV series has a limitation of maximum connected capacitance on the output. The power module may be
operated in current limiting mode during start-up, affecting the ramp-up and the start-up time. For optimum performance we
recommend 220µF maximum capacitive load for dual outputs and 680µF capacitive load for single outputs. The maximum
capacitance can be found in the Model Selection Table.
Thermal Considerations
Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module, and board
spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case
temperature must be kept below 90°C. The derating curves are determined from measurements obtained in a test setup.
05/22/2014
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 4 of 5
Rev E
LANE-6KV SERIES
1 Watt Medical & Industrial DC/DC Power Converters
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and
development engineers will provide a solution that exceeds your performance requirements on-time and on
budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, welldocumented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for
working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements.
We will continue to provide ongoing support for your project above and beyond the design and production phases.
Give us a call today to discuss your future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
05/22/2014
(603)778-2300
(888)597-9255
(603)778-9797
sales@wallindustries.com
www.wallindustries.com
37 Industrial Drive
Exeter, NH 03833
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 5 of 5