Specification No. : 205-03-286 KYOCERA Connector Products Corporation INSTRUCTION MANUAL Series 1001 Hand Crimping Tool 0 EDN-119 Mar. 19, 2014 H. Nakamura No. EDN／DCN DATE Prepared by 106-03-003 J. Obara Checked by Approved by KYOCERA Connector Products Corporation ■Part Names Crimping part Ratchet Head Handle ■Basic specification Part No. 06 1001 102 Weight Approx. 420g Dimensions 220 (W) x 70 (H) x 25 (D) mm ■Crimping conditions Please make sure that the tensile strength of a contact crimped by using this tool satisfies the following value. Tensile Crimp height for AWG No. of strength, reference (mm) Position applicable wire 24 26 28 B 30 Strip length A Core wire Coated wire 0.55 - 0.63 1.35 - 1.50 0.49 - 0.57 1.20 - 1.35 minimum value (N) 3.0 2.0 1.0 0.5 3.0 – 3.8mm ■Applicable contact and wires For special wires, please consult us separately. Wire Core wire External Contact [No. of diameter of Style No. AWG No. wires / coated wire (mm) dia.(mm)] 24 7/0.20 Ø 1.10 60 8283 UL1061 26 7/0.16 Ø 0.98 0513 strand 28 7/0.127 Ø 0.88 XX 808 30 7/0.102 Ø 0.80 Series 1001 INSTRUCTION MANUAL 106-03-004 Grip <Instructions for use> - When setting a contact into or removing it from the tool, do not hook the contact on the cable stopper or the anvil. Or the contact could be deformed. - When binding wires, loosen the wires so that no stress could be applied to the contact directly. - Set a contact in the right orientation. - The ratchet is equipped so that the handles would not open until proper pressure is applied. - In order to release the ratchet as an emergency measure against erroneous crimping, move the ratchet release lever in the direction as shown in the figure below. Ratchet-release lever <Routine check> 1) After use, lubricate the teeth part with machine oil or etc. 2) Make sure that the handles open/close smoothly without any clinging or biting at the anvil or the ratchet part. 3) If the impressing pressure of the ratchet is decreased during a long-term usage, adjust the ratchet. The ratchet unlock position could be changed by the ratchet adjustment screw and the fixing nut loosened and turned by using a “specialized tool”. After adjusted, be sure to tighten the nut. Before use it in the process, make sure that the crimping operation is performed properly in a trial. No.: 205-03-286 Page 1／2 KYOCERA Connector Products Corporation <Working procedure 1> Selecting a crimper 1. Applicable wire sizes are indicated on a crimper. 2. Make sure that the indicated wire size meets the size of wire to be used actually. 3. Loosen the crimper fixing screw and select the applicable wire size. 4. Set the crimper. (Photo 1) For sizes from AWG 24 to 26: Set the wire crimper A to the lower position. For sixes from AWG 28 to 28: Set the wire crimper B to the lower position. 5. Set the spacer. (Photo 2) 6. For sizes from AWG 24 to 26, match the wire crimper A to the indication “24-26” of insulation crimper. (Photo 3) 7. Tighten the fixing screw with pushing the crimper upward. (Photo 4) Photo 1 Set the wire crimper. <Working procedure 2> Photo 2 Set the spacer. Photo 3 Set the insulator crimper. Photo 4 Tighten the fixing screw. Example of Failure Setting the terminal. Procedures: 1. Place a certain length (20cm approx.) of the terminal on the guide, and set the part to be crimped to the center of the crimping position appropriately. 2. Slightly hit the wire stripped in the appropriate length against the movable cutter blade and do the positioning. 3. Close the handles slowly until the ratchet is released. 4. Open the handles and remove the crimped wire. 5. Make sure that the shape is right in accordance with the table of crimp conditions on the previous sheet. Failure item Failure description 1) Erroneous shape of the The tensile strength is out of crimped specification. area (wire barrel) 2) Deformati Bent up Twist on of the terminal The wire size is out of specification, or abrasion of the tool. Rolling 1. Bent 2. Twist Twist Bent down Barrel crimped incompletely 3. The terminal is not set in position against the crimper and anvil. Deform ation of the barrel 3) Variation in crimp height Series 1001 INSTRUCTION MANUAL 106-03-004 Cause Occurs under the state in which the handles can be The crimping position in the returned even if tool is not fixed. they are closed incompletely due to abrasion or deformation of the ratchet. No.: 205-03-286 Page 2／2