Reliability Report

AOS Semiconductor
Product Reliability Report
AO7407/AO7407L,
rev B
Plastic Encapsulated Device
ALPHA & OMEGA Semiconductor, Inc
495 Mercury Drive
Sunnyvale, CA 94085
U.S.
Tel: (408) 830-9742
www.aosmd.com
Nov 25, 2005
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This AOS product reliability report summarizes the qualification result for AO7407/AO7407L.
Accelerated environmental tests are performed on a specific sample size, and then followed by
electrical test at end point. Review of final electrical test result confirms that AO7407/AO7407L
passes AOS quality and reliability requirements. The released product will be categorized by the
process family and be monitored on a quarterly basis for continuously improving the product
quality.
Table of Contents:
I.
II.
III.
IV.
V.
Product Description
Package and Die information
Environmental Stress Test Summary and Result
Reliability Evaluation
Quality Assurance Information
I. Product Description:
The AO7407 uses advanced trench technology to provide excellent RDS(ON), low gate charge and
operation with gate voltages as low as 1.8V. This device is suitable for use as a load switch or in
PWM applications. Standard Product AO7407 is Pb-free (meets ROHS & Sony 259
specifications). AO7407L is a Green Product ordering option. AO7407 and AO7407L are
electrically identical.
Absolute Maximum Ratings TA=25°C unless otherwise noted
Parameter
Symbol
Maximum
Units
Drain-Source Voltage
VDS
-20
V
Gate-Source Voltage
VGS
±8
V
Continuous
Drain Current
TA=25°C
TA=70°C
Pulsed Drain Current
Power
Dissipation
-1.2
ID
TA=25°C
TA=70°C
Junction and Storage
Temperature Range
Thermal Characteristics
Parameter
Maximum JunctionT ≤ 10s
to-Ambient
Maximum JunctionSteadyto-Ambient
State
Maximum JunctionSteadyto-Lead
State
-1.0
IDM
A
-10
0.35
PD
TJ, TSTG
Symbol
RθJA
RθJL
0.22
W
-55 to 150
°C
Typ
Max
300
360
350
425
280
320
Units
°C/W
2
II. Die / Package Information:
Process
AO7407
AO7407L (Green Compound)
Standard sub-micron
Standard sub-micron
low voltage P channel process low voltage P channel process
Package Type
Lead Frame
Die Attach
Bondwire
Mold Material
Flammability Rating
Backside Metallization
Moisture Level
SC-70 3L
Alloy 42 Ag spot
Silver epoxy
1.3mils Au wire
Epoxy resin with silica filler
UL-94 V-0
Ti / Ni / Ag
Up to Level 1 *
SC-70 3L
Alloy 42 Ag spot
Silver epoxy
1.3mils Au wire
Epoxy resin with silica filler
UL-94 V-0
Ti / Ni / Ag
Up to Level 1*
Note * based on info provided by assembler and mold compound supplier
III. Result of Reliability Stress for AO7407 (Standard) & AO7407L (Green)
Test Item
Test Condition
Time Point
Lot Attribution
Total
Sample size
Solder
Reflow
Precondition
Standard: 1hr PCT+3
cycle reflow@260 °c
0hr
Standard: 10 lots
Green: 3 lots
1925 pcs
0
82 pcs
0
HTGB
Green: 168hr 85°c /85RH
+3 cycle reflow @260 °c
Temp = 150 C,
Vgs=100% of Vgsmax
168 / 500
hrs
1 lot
(Note A*)
Number of
Failures
77+5 pcs / lot
1000 hrs
HTRB
Temp = 150 C, Vds=80%
of Vdsmax
168 / 500
hrs
1 lot
(Note A*)
82 pcs
0
77+5 pcs / lot
1000 hrs
HAST
Pressure Pot
130 +/- 2 C, 85%, 33.3
psi, Vgs = 80% of Vgs
max
121 C, 15+/-1 PSIG,
RH=100%
100 hrs
Standard: 6 lots
Green: 3 lots
495 pcs
0
50+5 pcs / lot
96 hrs
(Note B**)
Standard: 10 lots
Green: 3 lots
715 pcs
0
50+5 pcs / lot
Temperature
Cycle
-65 to 150 deg C, air to
air, 0.5hr per cycle
250 / 500
cycles
(Note B**)
Standard: 10 lots
Green: 3 lots
715 pcs
0
50+5 pcs / lot
(Note B**)
DPA
CSAM
Internal Vision
Cross-section
X-ray
NA
5
5
5
5
5
5
0
NA
5
5
0
3
Bond
Integrity
Room Temp
150°C bake
150°C bake
0hr
250hr
500hr
40
40
40
40 wires
40 wires
40 wires
0
Solderability
230°C
5 sec
15
15 leads
0
Die shear
150°C
0hr
10
10
0
Note A: The HTGB and HTRB reliability data presents total of available AO7407 and AO7407L
burn-in data up to the published date.
Note B: The pressure pot, temperature cycle and HAST reliability data for AO7407 and AO7407L
comes from the AOS generic package qualification data.
IV. Reliability Evaluation
FIT rate (per billion): 43
MTTF = 2654 years
500 hrs of HTGB, 150 deg C accelerated stress testing is equivalent to 15 years of lifetime at 55
deg C operating conditions (by applying the Arrhenius equation with an activation energy of 0.7eV
and 60% of upper confidence level on the failure rate calculation). AOS reliability group also
routinely monitors the product reliability up to 1000 hr at and performs the necessary failure
analysis on the units failed for reliability test(s).
The presentation of FIT rate for the individual product reliability is restricted by the actual burn-in
sample size of the selected product (AO7407). Failure Rate Determination is based on JEDEC
Standard JESD 85. FIT means one failure per billion hours.
Failure Rate = Chi2 x 109 / [2 (N) (H) (Af)] = 1.83 x 109 / [2 (164) (500) (258)] = 43
MTTF = 109 / FIT = 2.32 x 107hrs = 2654 years
Chi² = Chi Squared Distribution, determined by the number of failures and confidence interval
N = Total Number of units from HTRB and HTGB tests
H = Duration of HTRB/HTGB testing
Af = Acceleration Factor from Test to Use Conditions (Ea = 0.7eV and Tuse = 55°C)
Acceleration Factor [Af] = Exp [Ea / k (1/Tj u – 1/Tj s)]
Acceleration Factor ratio list:
Af
55 deg C
70 deg C
85 deg C
100 deg C
115 deg C
130 deg C
150 deg C
258
87
32
13
5.64
2.59
1
Tj s = Stressed junction temperature in degree (Kelvin), K = C+273.16
Tj u = The use junction temperature in degree (Kelvin), K = C+273.16
k = Boltzmann’s constant, 8.617164 X 10-5eV / K
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V. Quality Assurance Information
Acceptable Quality Level for outgoing inspection: 0.1% for electrical and visual.
Guaranteed Outgoing Defect Rate: < 25 ppm
Quality Sample Plan: conform to Mil-Std-105D
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