Eclipse® Enhanced Model 705 GWR Level Transmitter for Hygienic Applications D E S C R I P T I O N BPE The Enhanced Eclipse® Model 705 is a loop-powered, 24 VDC, level transmitter based upon the revolutionary Guided Wave Radar (GWR) technology. This transmitter offers enhanced reliability, as demonstrated by a Safe Failure Fraction of 91% (suitable for SIL2 applications). SIL 2 This ECLIPSE transmitter is designed to provide measurement price/performance well beyond that of all traditional technologies. ECLIPSE supports the FDT/DTM standard and a PACTware™ PC software package allows for additional configuration and trending flexibility. T E C H N O L O G Y ECLIPSE Guided Wave Radar is based upon the technology of TDR (Time Domain Reflectometry). TDR utilizes pulses of electromagnetic energy transmitted down a probe. When a pulse reaches a surface that has a higher dielectric than the air/vapor in which it is traveling, the pulse is reflected. Ultra high-speed timing circuit precisely measures the transit time and provides an accurate level measurement. ECLIPSE GWR can be utilized to detect overall level or interface level, and when used with a HART® splitter, it can transmit two 4–20 mA signals. A P P L I C A T I O N S MEDIA: Liquids or slurries; hydrocarbons to waterbased media (dielectric 1.9–100). VESSELS: Most process or storage vessels, up to rated probe temperature and pressure. CONDITIONS: Virtually all level measurement and control applications including process conditions exhibiting visible vapors, foam, coating/buildup, surface agitation, bubbling or boiling, high fill/empty rates, low level and varying dielectric media or specific gravity. F E A T U R E S • Two-wire, 24 VDC, loop-powered transmitter for level, interface, or volume • HART ®, FOUNDATION fieldbus™ or PROFIBUS PA digital communications • Performance not process dependent (changing specific gravity and dielectric constant have no significant effect) • Designed to BPE Standards • No level change needed for configuration; no field calibration necessary • 20-point custom strapping table for volumetric or flow measurement • Can measure reliably to very top of vessel and to the bottom of the probe • Probes available in 316L SS, AL6XN and Hastelloy® C22 (15Ra MAX electropolished probe rod finish) • Standard C of C documentation included. (The C of C includes certification of o-rings, TFE, and PEEK as 21CFR-177 GRAS and USP <88> Class VI at 121° C, and metallic material CMTRs and surface finish specification.) • IS, XP, and Non-Incendive approvals • Two-line, 8-character LCD and 3-button keypad (opt.) • Quick connect/disconnect probe coupling • Third Party Safety Integrity Level (SIL) data (FMEDA analysis) for Safety Instrument Systems engineering is available. (HART® version.) T R A N S M I T T E R S P E C I F I C A T I O N S F U N C T I O N A L / P H Y S I C A L Signal output 4–20 mA with HART, 3.8 to 20.5 mA usable (meets NAMUR NE 43) FOUNDATION fieldbus™ H1(ITK4.6) (optional) PROFIBUS PA (optional) Span 6 inches to 20 feet (15 to 610 cm) Resolution Analog Display Loop resistance 0.01 mA 0.1 inches or cm 630 Ω @ 24 VDC (20.5 mA) Damping Adjustable 0–10 seconds Diagnostic alarm Adjustable 3.6 mA, 22 mA, or HOLD User interface 3-button keypad, HART communicator, FOUNDATION fieldbus™, PROFIBUS Display 2-line × 8-character LCD Power (at terminals) General purpose/Intrinsically safe 11 to 36 VDC Explosion proof (with intrinsically safe probe) 11 to 36 VDC FoUnDAtIon fieldbus/PRoFIBUS PA: General Purpose/XP 9 to 32 VDC FoUnDAtIon fieldbus/PRoFIBUS PA: IS/Fisco 9 to 30 VDC Menu language English, Spanish, French and German Housing material 304 stainless steel deep drawn Aluminum A356T6 (< 0.2% copper) (optional) net/Gross weight 304 stainless steel Aluminum 3 lbs (1.36 kg) / 4 lbs (1.81 kg) 6 lbs (2.72 kg) / 7 lbs (3.18 kg) overall dimensions 304 stainless steel H 4.5" (114mm) x W 3.0" (76mm) Aluminum H 8.43" (214 mm) x W 4.38" (111 mm) × D 7.40" (188 mm) P E R F O R M A N C E Reference conditions Linearity ¿ Measured error ¿ Resolution ¡ Repeatability ¡ Hysteresis ¡ Reflection from water at +70° F (+20° C) with 72" (1.8 m) single rod probe in metal vessel (CFD threshold) < 0.1% of probe length or 0.1 inch (3 mm) (whichever is greater) ±0.1% probe length or ±0.1 inch (3 mm) maximum ±0.1 inch (1 mm) < 0.1 inch (±0.025% of Volume) < 0.1 inch (1 mm) Response time < 1 second Warm-up time < 5 seconds operating temperature range LCD readable temperature range -40° to +175° F (-40° to +80° C) -5° to +160° F (-20° to +70° C) operating temperature effect ±0.02% of probe length / °C Humidity 0-99%, non-condensing Electromagnetic compatibility Meets CE requirements (EN 61000-6-2/2001, EN 61000-6-4/2001) (Probes must be used in metallic vessel to maintain CE compliance) SIL 2 (optional) Safe Failure Fraction (SFF) 91% ¿ Specification for top 12 inches of single rod probe will be application dependent. ¡ When used with strapping table 2 A G E N C Y AGENCY FM CSA IEC ATEX A P P R O V A L S MODEL APPROVED 705-5XXX-1XX 705-5XXX-2XX APPROVAL CATEGORY APPROVAL CLASSES Intrinsically Safe ¿ 705-5XXX-3XX 705-5XXX-4XX Explosion Proof ¡ (with Intrinsically Safe probe) 705-5XXX-XXX 705-5XXX-XXX Non-Incendive Suitable for: ¬ 705-5XXX-1XX 705-5XXX-2XX Intrinsically Safe 705-5XXX-3XX 705-5XXX-4XX Explosion Proof ¡ (with Intrinsically Safe probe) 705-5XXX-XXX 705-5XXX-XXX Non-Incendive Suitable for: ¬ 705-5XXX-AXX 705-5XXX-BXX 705-5XXX-AXX 705-5XXX-BXX 705-5XXX-CXX 705-5XXX-DXX 705-51XX-EXX 705-51XX-FXX 705-52XX-EXX 705-52XX-FXX Intrinsically Safe √ Class I, Div. 1; Groups A, B, C, & D Class II, Div. 1; Groups E, F, & G T4 Class III, Type 4X, IP66 Entity Class I, Div. 1; Groups B, C & D Class II, Div. 1; Groups E, F, & G T4 Class III, Type 4X, IP66 Class I, Div. 2; Groups A, B, C, & D Class II, Div. 2; Groups F & G T4 Class III, Type 4X, IP66 Class I, Div. 1; Groups A, B, C, & D Class II, Div. 1; Group E, F & G T4 Class III, Type 4X Entity Class I, Div. 1; Groups B, C & D Class II, Div. 1; Group E, F & G T4 Class III, Type 4X Class I, Div. 2; Groups A, B, C, & D Class II, Div. 2; Group E, F & G T4 Class III, Type 4X Zone 0 Ex ia IIC T4 Intrinsically Safe √ II 1G, EEx ia IIC T4 Flame Proof II 1/2G, EEx d [ia] IIC T6 Non-sparking II 3(1)G, EEx nA [ia] IIC T4..T6 with probe II 1 G EEx ia IIC T6 II 3(1)G, EEx nA [nL] [ia] IIC T4..T6 with probe II 1 G EEx ia IIC T6 0344 These units are in conformity of: 1. The EMC Directive: 2004/108/EC. The units have been tested to EN 61326. 2. Directive 94/9/EC for equipment or protective system for use in potentially explosive atmospheres. Note: Single and twin rod probes must be used in metallic vessel or stillwell to maintain CE compliance. ¿ Hygienic enclosure is an “end of line” device. Enclosure contains a single conduit entry. Second conduit entry is plugged and sealed. ¡ Factory Sealed: This product has been approved by Factory Mutual Research (FM), and Canadian Standards Association (CSA), as a Factory Sealed device. ¬ IMPORTANT: Measured media inside vessel must be non-flammable only. If media inside vessel is flammable, then the explosion proof version (which contains an internal barrier making the probe Intrinsically Safe) is required. √ Special conditions for safe use Because the enclosure of the Guided Wave Radar Level Transmitter ECLIPSE Model 705-5 _ _ _ - _1 _ and/or Probe ECLIPSE Model 7_ _ - _ _ _ _ - _ _ _ is made of aluminum, if it is mounted in an area where the use of category 1 G (Zone 0) apparatus is required, it must be installed such, that, even in the event of rare incidents, ignition sources due to impact and friction sparks are excluded. For applications in explosive atmospheres caused by gases, vapours or mists and where category 1G (Zone 0) apparatus is required, electrostatic charges on the non-metallic parts of the Probe ECLIPSE Model 7x5- _ _ __ - _ __ , Model 7x7- _ _ __ - _ __ and Model 7_ F- _ _ __ - _ __ shall be avoided. 3 P A C T W A R E P C S O F T W A R E P R O G R A M PACTware PC software and the new Field Device Tool (FDT) standard take radar level measurement to a new level of setup efficiency and user-friendliness. The powerful ECLIPSE guided wave radar transmitter with its linear program has always been easy to use. PACTware builds on that ease of use by adding a graphical software interface. Simply connect your PC through a serial interface to the HART loop and all functionality can be accessed quickly, conveniently, and safely. Refer to PACTware bulletins 59-101 and 59-601 for more information. PACTware offers distinct advantages in loop tuning and configuration documentation. P R O B E SINGLE O V E R V I E W ROD PROBES The pulses of energy from a single rod probe develop between the center rod and the mounting nut or flange. In other words the pulse propagates down the rod as it references its ground at the top of the tank. The efficiency of the pulse “launch” is directly related to how much metallic surface exists around it at the top of the vessel. Figure 1 shows the single element design and how the pulse expands into a teardrop shape as it propagates away from the top of the tank (ground reference). Because the design is “open”, it is the most forgiving of coating and buildup. It is important to note that a parallel metal wall INCREASES its performance while a singular, metal object protruding near the probe may be improperly detected as a liquid level. 4 Figure 1 Single Rod Probe P R O B E O V E R V I E W ( c o n t . ) NOZZLES The 7xF and 7xH Single Rod probes may be susceptible to objects that are in close proximity. The following rules should be followed for proper application: B A 1. Nozzle must be 3⁄4" (19 mm) diameter (A) or larger. Figure 2 2. Ratio of diameter (A) to length (B) is 1:1 or greater. Any ratio < 1:1 (e.g., a 2" × 6" nozzle = 1:3) can be used but may require a BLOCKING DISTANCE and/or SENSITIVITY adjustment. See Figure 2. 3. Pipe reducers that create restriction should not be used. See Figure 3. OBSTRUCTIONS (METALLIC) Figure 3 1. If PACTware is used for loop tuning, objects (e.g., shoulders or agitator blades) can be within 1⁄4" of probe. Obstructions (Metallic) – Guidelines TURBULENCE Distance to probe The bottom of a single rod probe should be stabilized if turbulence will cause a deflection of more than 3 inches (80 mm) at 10 feet (3 m) of length. A metallic capture ring can be employed at the bottom of the probe to eliminate torque buildup. PROCESS SEAL < 0.5" (13 mm) Acceptable objects Continuous, smooth, parallel, conductive surface (e.g., tank wall); probe should not touch tank wall Figure 4 TEMPERATURE/PRESSURE CHART Note: Tri-clamp connection service rating may further limit pressure. 13.8 Process Pressure (bar) Process Pressure (psig) 200 100 6.9 0 0 50 100 200 300 Process Temperature (°F) (max. 300) 7XF/7XH 10 38 93 150 Process Temperature (°C) (max. 150) 7XF/7XH 5 P R O B E & H O U S I N G F E A T U R E S Stainless Steel Housing with Model 7xH Hygienic probe ECLIPSE Model 705 transmitter in a 304 SS housing for use in a variety of hygienic applications. 0.5-inch diameter 316L SS probe with a 15Ra MAX surface finish is available with lengths up to 244" and with Tri-Clover ® type connection sizes from 1" through 4". In addition, a 0.25-inch diameter 316L SS probe with 15Ra MAX surface finish is available with lengths up to 72" and with a 3⁄4" Tri-Clover ® type connection. 11⁄2" Hygienic Connection with bend 316L SS probes can be bent to avoid internal obstructions such as agitator blades and spray balls, and to ensure lowest possible level detection. 3 ⁄4" Hygienic Connection without bend 0.25-inch diameter probes suitable for use in smaller vessels where space is at a premium. Available in lengths up to 72 inches. Segmented Hygienic Probe Segmented probes are available should the probe be inserted or removed with limited headroom above the vessel (segmented lengths are specified by the customer). Contact the factory for details. Aluminum Dual Compartment Housing ECLIPSE Model 705 transmitter is available with an industrial dual compartment aluminum housing. 6 R E M O T E A S S E M B L Y I N C H E S ( M M ) The Local/Remote assembly is meant to be a simple and cost-effective way to remove the transmitter electronics and locate it a short distance away from the probe. The assembly allows a remote distance of 33" (84 cm) or 144" (3650 cm) which offers a greater degree of flexibility during installation. It is supplied with a remote bracket and flexible armor conduit as a complete assembly. This can be employed with both styles of housings. 2.12 (54) 3.08 (78) 2.53 (64) Elect. Conn. Qty. 2 43° 2.37 (60) 33.00 or 144.00 (838 or 3650) 3.75 (95) 3.00 (76) 2.00 (51) 3.50 (89) 2 Holes .38 (10) Dia. 4.00 (100) ECLIPSE Hygienic Remote Configuration D I M E N S I O N A L I N C H E S 2.17 (55) ( M M ) — S P E C I F I C A T I O N S S I N G L E R O D P R O B E S 3.02 (77) 2.53 (64) Electrical Connection 4.43 (113) 7xF-E: 8.94 (227) 7xH: 9.25 (235) 45° View Process Connection Ø 0.50" (12) Rod Probe Insertion Length 4.28 (109) ECLIPSE Hygienic Housing (45° View) ECLIPSE Hygienic Housing (shown with 7xF-E Hygienic Probe) 7 S I N G L E R O D P R O B E M A T R I X 7xF-E, -F, -G and 7xH Hygienic Recommended For Applications demanding hygienic specifications not Recommended For Low dielectric media (εr < 1.9) Materials/Wetted Metallic Parts BPE 7EF: 316L SS, <15 Ra electropolished finish (Optional: Hastelloy C, AL6XN SS) 7EH: 316L SS, <15 Ra electropolished finish (Optional: Hastelloy C, AL6XN SS) Elastomer and Polymetric Wetted Parts 7EF: TFE (GRAS 21CFR177-1550 and USP <88> Class VI at 121° C) 7EH: PEEK and O-ring (Viton or EPDM) (GRAS 21CFR177 and USP <88> Class VI at 121°C) Diameter ∅.50 (13 mm) rod for process connections > 3⁄4" (24–240 inches) ∅ .25 (7 mm) for process connections = 3⁄4" (24–72 inches) Flange AnSI (DIn) 3/4 to 4" (38 to 100 cm); Tri-Clamp® fitting Length ¿ 24 to 240" (60 to 610 cm) for Tri-Clamp process connections equal to 1" or greater 24 to 72" (61 to 183 cm) for 3⁄4" Tri-Clamp type process connection transition Zone top Bottom 1" (25 mm) @ εr > 10 1" (25 mm) @ εr > 10 Blocking Distance top 0–36" (0–91cm) probe length/application dependent Process temperature ¡ (Max.) +300°F @ 200 psig (+150°C @ 13.8 bar) Min. (Cryogenic) Consult factory Process Pressure Max. Min. (Vaccum Service) 200 psig @ +300°F (13.8 bar @ +150°C) or limit of tri-clamp service rating, whichever is lower N/A Dielectric ¬ 1.9 to 100 Max. Viscosity (cP) 10,000 (consult factory if severe agitation/turbulence) Mounting Effects See Nozzles and Obstructions on page 5 Coating/Buildup Yes; maximum error 10% of coated length; % of coated length; % error related to dielectric of media, thickness of coating & coated probe length above media Foam Yes Corrosives Yes Hygienic Yes overfill No Approvals FM CSA AtEX otHER Yes Yes Yes No ¿ Contact factory for applications requiring probe lengths less than 24" (60 cm). ¡ Refer to Process Temperature vs. Process Pressure Graph ¬ εr 1.9–10 must be mounted between 2–6" (50–150 mm) of metal tank wall. 8 T Y P I C A L H Y G I E N I C A P P L I C A T I O N S The Model 705 transmitters are presently installed in a variety of media systems including bioreactors, fermentors, media storage, crystallizers, decanters, ultra filtration skid receivers, cook kettles, CIP systems, balance tanks, mixing tanks, storage tanks, etc. 25K Liter Reactor Buffer systems, Media Systems and Filtration including: • primary mix tanks • hold tanks • day tanks • bulk tanks CIP systems including: • wash and rinse tanks • bulk tanks • skid delivery tanks 1500K Liter Fermentor or Mix Tank Tulip Tank Utility systems including: • ammonia storage • CO2 storage • inlet water • deaerator systems • condensate receivers • boiler drums • fuel oil storage • various sumps • waste tanks • neutralization tanks • kill vessels 9 T R A N S M I T T E R M O D E L N U M B E R Models available for quick shipment, usually within one week after factory receipt of a complete purchase order, through the Expedite Ship Plan (ESP). BASIC MODEL NUMBER 705 ECLIPSE Guided Wave Radar Level Transmitter POWER 5 24 VDC, Two-wire SIGNAL OUTPUT 1 2 3 4–20 mA with HART FOUNDATION fieldbus™ Digital Communication (English only) PROFIBUS PA Digital Communication (English Only) OPTIONS 0 A None – SIL 1 Standard Electronics (SFF=84.5%) SIL 2 (Certified) Enhanced Electronics (SFF=91%) ¿ ACCESSORIES 0 A Digital display and keypad with blind cover Digital display and keypad with window cover MOUNTING/CLASSIFICATION 1 2 3 4 A B C D E F Integral, General Purpose & Intrinsically Safe (FM & CSA), Non-incendive (Class I, Div. 2) 3-foot Remote, General Purpose & Intrinsically Safe (FM & CSA), Non-incendive (Class I, Div. 2) Integral, Explosion Proof (FM & CSA) & Non-incendive 3-foot Remote, Explosion Proof (FM & CSA) & Non-incendive Integral, General Purpose & Intrinsically Safe (ATEX & JIS EEx ia IIC T4) 3-foot Remote, General Purpose & Intrinsically Safe (ATEX & JIS EEx ia IIC T4) Integral, Explosion Proof (ATEX EEx d [ia] IIC T6) (must be ordered with Conduit Connection Codes 0 and 1) 3-foot Remote, Explosion Proof (ATEX EEx d [ia] IIB T6) (must be ordered with Conduit Connection Codes 0 and 1) Integral, Non-incendive (ATEX EEx n II T4..6) 3-foot Remote, Non-incendive (ATEX EEx n II T4..6) HOUSING 1 2 3 7 8 9 Cast aluminum, dual compartment, 45° angle 316L stainless steel, dual compartment, 45° angle 304 stainless steel, single compartment ¡ Cast aluminum, dual compartment, 12-foot remote 316L stainless steel, dual compartment, 12-foot remote 304 stainless steel, single compartment, 12-foot remote ¡ CONDUIT CONNECTION 0 1 4 7 10 0 5 5 3 ⁄4" NPT M20 1 ⁄2" NPT ¬ ¿ Not available with Model 7xH Probe ¡ Not available with conduit connection code 0 ¬ Not available with explosion proof Mounting/Classification codes 3, 4, C, D. P R O B E M O D E L N U M B E R BASIC MODEL NUMBER 7E 7M ECLIPSE GWR probe, English unit of measure ECLIPSE GWR probe, Metric unit of measure CONFIGURATION/STYLE F Hygienic Single Rod (with PTFE seal) H Hygienic Single Rod (with O-Ring seal) MATERIAL OF CONSTRUCTION E G H Hygienic, 316L stainless steel (15 Ra EP finish) Hygienic, AL6XN stainless steel (15 Ra EP finish) Hygienic, Hastelloy C22 (15 Ra EP finish) PROCESS CONNECTION SIZE/TYPE HYGIENIC FLANGE CONNECTIONS 3 2P 3P 4P 5P 6P 9P ⁄4" Tri-Clover® type, 16 AMP Hygienic Flange (only available with 3rd digit F) 1" or 11⁄2" Tri-Clover® type, 16 AMP Hygienic Flange 2" Tri-Clover® type, 16 AMP Hygienic Flange 3" Tri-Clover® type, 16 AMP Hygienic Flange 4" Tri-Clover® type, 16 AMP Hygienic Flange 21⁄2" Tri-Clover® type, 16 AMP Hygienic Flange O-RINGS 1 EPDM (only available with 3rd digit H) C Viton® GF (only available with 3rd digit H) None (only available with 3rd digit F) N Insertion Length Hygienic Flange LENGTH 24 to 240 inches (60 to 610 cm) ¿ (unit of measure is determined by second digit of Model Number) Examples: 24 inches = 024; 60 centimeters = 060 ¿ Contact factory for applications requiring probe lengths less than 24" (60 cm). 7 P 11 Q U A L I T Y The quality assurance system in place at Magnetrol® guarantees the highest level of quality throughout the company. MAGNETROL is committed to providing full customer satisfaction both in quality The MAGNETROL quality assurance system is registered to ISO 9001 affirming its commitment to known international quality standards providing the strongest assurance of product/service quality available. products and quality service. E S P Expedite Ship Plan Several Models of ECLIPSE Guided Wave Radar Transmitters are available for quick shipment, usually within one week after To take advantage of ESP, simply match the color coded model number codes (standard dimensions apply). factory receipt of a complete purchase order, through the Expedite Ship Plan (ESP). ESP service may not apply to orders of ten units or more. Contact your local representative for lead times on larger volume orders, as well as other products and options. Models covered by ESP service are color coded in the selection data charts. W A R R A N T Y All MAGNETROL electronic level and flow controls are warranted free of defects in materials or workmanship for one full year from the date of original factory shipment. If returned within the warranty period; and, upon factory inspection of the control, the cause of the claim is determined to be covered under the warranty; then, MAGNETROL will repair or replace the control at no cost to the purchaser (or owner) other than transportation. MAGNETROL shall not be liable for misapplication, labor claims, direct or consequential damage or expense arising from the installation or use of equipment. There are no other warranties expressed or implied, except special written warranties covering some MAGNETROL products. For additional information, see Instruction Manual 57-600. ECLIPSE Guided Wave Radar transmitters may be protected by one or more of the following U.S. Patent Nos. US 6,062,095: US 6,247,362; US 6,588,272; US 6,626,038; US 6,640,629; US 6,642,807; US 6,690,320; US 6,750,808; US 6,801,157. May depend on model. 705 Enterprise Street • Aurora, Illinois 60504-8149 • 630-969-4000 • Fax 630-969-9489 [email protected] • www.magnetrol.com Copyright © 2015 Magnetrol International, Incorporated. All rights reserved. Printed in the USA. Performance specifications are effective with date of issue and are subject to change without notice. Magnetrol, Magnetrol logotype and Eclipse are registered trademarks of Magnetrol International, Incorporated. HART® is a registered trademark of the HART Communication Foundation. Hastelloy® is a registered trademark of Haynes International. Monel® is a registered trademark of the INCO family of companies. PEEK™ is a trademark of Vitrex plc. Teflon® is a registered trademark of DuPont. Tri-Clamp is a registered trademark of Ladish Co. Tri-Clover® is a registered trademark of Tri-Clover, Inc. Viton® and Kalrez® are registered trademarks of DuPont Performance Elastomers. BULLETIN: 57-110.9 EFFECTIVE: October 2015 SUPERCEDES: June 2015