E3 Modulevel® Displacer operated level transmitter ® DESCRIPTION E3 Modulevels are 2 wire, loop powered level transmitters utilising buoyancy principle to detect and convert liquid level changes into a stable output signal. The linkage between the level sensing element and output electronics greatly simplifies mechanical design and construction. The in-line vertical design of the transmitter reduces instrument weight and the effects of process vibration on electronic circuitry components while simplifying installation. www.modulevel.magnetrol.com For continuous level, density or liquid-liquid interface F E AT U R E S • Operation functions include: • • • • • • - interface measurement and detection - continuous level measurement - density measurement 2 line x 8 characters LCD and 3 button keypad. Easy bench configuration. No need for level simulation. Two-wire, intrinsically safe loop powered level transmitter. 360° rotatable housing can be dismantled without depressurizing the vessel. Special options, materials and custom engineered features. Suited for SIL 1 and SIL 2 loops. SFF of 92,3 % (full FMEDA report available). FE T Y I NT SA EGRITY V EL LE A G E N C Y A P P R O VA L S Agency A P P L I C AT I O N S MEDIA: liquids with a S.G. as low as 0,23 up to 2,2 and interfaces with a minimum density difference of 0,10 kg/dm3. VESSELS: most process vessels up to 315 °C (600 °F) process temperature and pressures up to 355 bar (5150 psi) or storage vessels e.g: - feedwater heaters - condensate Drip Pots - scrubbers - separators - receivers - flash tanks - knock out drums - boilers Approval ATEX II 1G Ex ia II C T4, intrinsically safe II 1/2G Ex d II C T6, explosion proof FM intrinsically safe Class I Div.1, Groups A,B,C,D Class II Div.1, Groups E,F,G Class III, Type 4X T4, IP66 FM explosion proof LRS RosTech/FSTS Class I Div.1, Groups B,C,D Class II Div.1, Groups E,F,G Class III, Type 4X T5, IP66 Lloyds Register of Shipment (marine applications) Russian Authorisation Standards Worldwide level and flow solutions P R I N C I P L E O F O P E R AT I O N Level Liquid level change acts upon the range spring supported displacer causing vertical motion of a core within a linear variable differential transformer (LVDT). The enclosing tube acts as a static isolation barrier between the LVDT and the process media. As core position changes with liquid level, voltages are induced in the secondary windings of the LVDT. These signals are processed in the electronic circuitry and used to control the output signal. Interface E3 Modulevel is capable of tracking the interface level of two immiscible liquids with different densities. Each unit is custom-made with a displacer specially designed for the user’s application. This allows it to detect the position of a clean interface or an emulsion layer and convert it into a stable output signal. Contact the factory for assistance in specifying an E3 for interface service. Note that for proper interface detection, the entire displacer must always be immersed in liquid. LVDT Moving LVDT Core Electronics incl. digital display / 3 button key pad Enclosing tube Range spring Spring protection cap Displacer External cage Density Yet another capability of E3 Modulevel is to track the changing density of a liquid over a known density range and convert that into a stable output signal. As the density of the liquid changes, so does the mass of the liquid displaced by the specially designed displacer. The resulting change in buoyancy force on the displacer causes the movement of the LVDT core necessary to convert the density change to the output signal. P A C T w a r e ™ P C S O F T WA R E P R O G R A M FDT technology provides an open communication interface between field instruments of various communication protocols and the host/ DCS system. The DTM driver is typical for one type of instrument and delivers the full functionality of the device added with graphical user interface via a laptop or PC. Magnetrol transmitters use the free shareware PACTware™ software to support DTM drivers and the FDT functionality. Via PACTware™ it becomes easy to configure, monitor and diagnose a Magnetrol transmitter from distance or even to call for factory assistance over the internet via the supply of screenshots of on-line parameters and trending graphs. Magnetrol DTM library HART® has passed the dtmINSPECTOR, the official FDT interoperability test and certification tool. The Magnetrol DTM’s are free of charge and can be downloaded from www.magnetrol.com/products/software/PACTware™ or obtained via CD Rom from your nearest Magnetrol contact. 2 PACTware™ CD with DTM drivers Magnetrol recommends the VIATOR® USB HART® Interface from MACTek® Corporation. MOUNTING -40°C to +70°C (-40°F to 160°F) E31/E32 Max 355 bar (5150 psi) Oil Water E33/E34 E35/E36 Max 315 °C (600 °F) - non steam Max 260 °C (500 °F) - steam EXPEDITE SHIP PLAN (ESP) Several E3 Modulevel devices are available for quick shipment, within max. 4 weeks after factory receipt of purchase order, through the Expedite Ship Plan (ESP). Models covered by ESP service are conveniently grey coded in the selection data charts. To take advantage of ESP, simply match the grey coded model number codes (standard dimensions apply). ESP service may not apply to orders of ten units or more. Contact your local representative for lead times on larger volume orders, as well as other products and options. S E L E C T I O N D ATA A complete measuring system consists of: 1. One order code for a complete standard E3 Modulevel® transmitter. Order code for modified models/adders: put an "X" in front of the closest matching order code and specify the modification/adders separately. e.g: XE35-KQ3A-H1B X = material certification EN 10204-3.1 2. Options: - Adjustable displacer hanger for top mounted units, cable length 2,5 m (8'). Order code 032-3110-004 – required when distance between the top of the displacer and the flange face is > dimension A (see page 10 & 11) + 60 mm (2.36"). - Free of charge: Magnetrol master C.D. with E3 Modulevel DTM (PACTware®). Order code: 090-BE59-200 (included in each order). 3 S E L E C T I O N D ATA – N O N S T E A M a p p l i c a t i o n s ( m a x 6 0 0 l b s ) BASIC MODEL NuMBER Carbon steel models E 3 1 E 3 3 E 3 5 Stainless steel models top mounted E3 Modulevel E3 Modulevel with side/bottom cage E3 Modulevel with side/side cage E 3 2 E 3 4 E 3 6 top mounted E3 Modulevel E3 Modulevel with side/bottom cage E3 Modulevel with side/side cage SPECIFIC GRAVITY AND PROCESS TEMPERATuRE (consult factory for interface applications) Match temperature extensions with max. process temperature (digit 9) 150° C 200° C 230°C 290°C 315°C L C P F P J A K M B D N PROCESS CONNECTION For top mounted connection type 150 lbs RF G3 H3 K3 M E E31/E32 - ANSI Flange rating 600 lbs 300 lbs RF RF RJ G4 G5 GK H4 H5 HK K4 K5 KK Size 3" 4" 6" For external cage models N max. temp. / S.G. 0.23 - 0.54 specific gravity 0.55 - 1.09 specific gravity 1.10 - 2.20 specific gravity E31/E32 - EN 1092-1 (DIN) Flange rating PN 16 PN 25/40 PN 63 PN 100 Size Type B1 Type B1 Type B2 Type B2 EA FA GA EC FC GC ED FD GD EE FE GE DN 80 DN 100 DN 150 E33 ... E36 - ANSI Flange/Cage rating E33 ... E36 - EN 1092-1 (DIN) Flange rating 600 lbs 300 lbs PN 16 PN 25/40 PN 63 PN 100 Size Size RF Type B1 Type B1 Type B2 Type B2 RF RJ P3 P4 P5 PK 11/2" flanged DN 40 Q3 Q4 Q5 QK 2" flanged CA CC CD CE flanged A3 A4 A5 11/2" NPT-F E3 E4 E5 2" NPT-F DN 50 R3 R4 R5 11/2" S.W. DA DC DD DE flanged F3 F4 F5 2" S.W. 150 lbs RF LEVEL RANGE 356 14 A 813 32 1219 48 B C 1524 60 1829 72 D E 2134 84 F 2438 96 G 2743 108 H 3048 120 I mm inches code TRANSMITTER ELECTRONICS OuTPuT/COMMuNICATION H F 4-20 mA with Hart® communication incl. display / 3 button keypad FOuNDATION Fieldbus communication incl. display / 3 button keypad MAX PROCESS TEMPERATuRE Match max. process temperature with temperature extensions (digit 4) 1 3 Process temp. up to +290 °C (+550 °F) – digit 4: ALL Process temp. from +291 °C (+551 °F) up to +315 °C (+600 °F) – digit 4: M, N or P APPROVALS & HOuSING Cast aluminium NPT M20 J K A B E F 5 6 1 2 3/4" E 3 4 Stainless Steel NPT M20 L M C D G H 7 8 3 4 3/4" Housing material Cable entry Approval Weatherproof ATEX and FISCO intrinsically safe ATEX (Hart and FF) Explosion proof FM and FISCO intrinsically safe FM (Hart and FF) Explosion proof complete order code for E3 Modulevel transmitter – nOn STEAM applications S E L E C T I O N D ATA – S T E A M a p p l i c a t i o n s ( m a x 6 0 0 l b s ) BASIC MODEL NuMBER Carbon steel models E 3 1 E 3 3 E 3 5 Stainless steel models top mounted E3 Modulevel E3 Modulevel with side/bottom cage E3 Modulevel with side/side cage E 3 2 E 3 4 E 3 6 top mounted E3 Modulevel E3 Modulevel with side/bottom cage E3 Modulevel with side/side cage SPECIFIC GRAVITY AND PROCESS TEMPERATuRE (consult factory for interface applications) Match temperature extensions with max. process temperature (digit 9) 150°C 200°C K 230°C B N PROCESS CONNECTION For top mounted connection type 150 lbs RF G3 H3 K3 E31/E32 - ANSI Flange rating 600 lbs 300 lbs RF RF RJ G4 G5 GK H4 H5 HK K4 K5 KK E Size 3" 4" 6" For external cage models max. temp. / S.G. 260°C 0.55 - 1.09 specific gravity E31/E32 - EN 1092-1 (DIN) Flange rating PN 16 PN 25/40 PN 63 PN 100 Size Type B1 Type B1 Type B2 Type B2 EA FA GA EC FC GC ED FD GD EE FE GE DN 80 DN 100 DN 150 E33 ... E36 - ANSI Flange/Cage rating E33 ... E36 - EN 1092-1 (DIN) Flange rating 600 lbs 300 lbs PN 16 PN 25/40 PN 63 PN 100 Size Size RF Type B1 Type B1 Type B2 Type B2 RF RJ P3 P4 P5 PK 11/2" flanged DN 40 Q3 Q4 Q5 QK 2" flanged CA CC CD CE flanged A3 A4 A5 11/2" NPT-F E3 E4 E5 2" NPT-F DN 50 R3 R4 R5 11/2" S.W. DA DC DD DE flanged F3 F4 F5 2" S.W. 150 lbs RF LEVEL RANGE 356 14 A 813 32 1219 48 B C 1524 60 D 1829 72 E 2134 84 F 2438 96 G 2743 108 H 3048 120 I mm inches code TRANSMITTER ELECTRONICS OuTPuT/COMMuNICATION H F 4-20 mA with Hart® communication incl. display / 3 button keypad FOuNDATION Fieldbus communication incl. display / 3 button keypad MAX PROCESS TEMPERATuRE Match max. process temperature with temperature extensions (digit 4) 1 2 3 Process temp. up to +150 °C (+300 °F) – digit 4: K Process temp. from +151 °C (+301 °F) up to +230 °C (+450 °F) – digit 4: B or N Process temp. from +231 °C (+451 °F) up to +260 °C (+500 °F) – digit 4: E APPROVALS & HOuSING Cast aluminium NPT M20 J K A B E F 5 6 1 2 3/4" E 3 Stainless Steel NPT M20 L M C D G H 7 8 3 4 3/4" Housing material Cable entry Approval Weatherproof ATEX and FISCO intrinsically safe ATEX (Hart and FF) Explosion proof FM and FISCO intrinsically safe FM (Hart and FF) Explosion proof complete order code for E3 Modulevel transmitter – STEAM applications 5 S E L E C T I O N D ATA – N O N S T E A M a p p l i c a t i o n s ( f r o m 9 0 0 l b s t o 2 5 0 0 l b s ) BASIC MODEL NuMBER Carbon steel models E 3 1 E 3 3 E 3 5 Stainless steel models top mounted E3 Modulevel E3 Modulevel with side/bottom cage E3 Modulevel with side/side cage E 3 2 E 3 4 E 3 6 top mounted E3 Modulevel E3 Modulevel with side/bottom cage E3 Modulevel with side/side cage SPECIFIC GRAVITY AND PROCESS TEMPERATuRE (consult factory for interface applications) Match temperature extensions with max. process temperature (digit 9) 150° C K 200° C 230° C B 290°C N PROCESS CONNECTION For top mounted connection type E31/E32 - ANSI Flange rating 900 lbs 1500 lbs 2500 lbs RJ RJ RJ ➀ GL – – HL HM HN KL KM KN Size 3" 4" 6" For external cage models E33...E36 - ANSI Flange/Cage rating 900 lbs 1500 lbs 2500 lbs RJ RJ RJ ➀ PL PM PN QL QM QN AL AM AN EL EM EN RL RM RN FL FM FN Size 1 1/2" flanged 2" flanged 1 1/2" NPT-F 2" NPT-F 1 1/2" S.W. 2" S.W. max. temp. / S.G. 315° C E N 0.55 - 1.09 specific gravity E31/E32 - EN 1092-1 (DIN) Flange rating PN 160 PN 250 PN 320 Type B2 Type B2 Type B2 EF EG EH FF FG FH GF GG GH E33...E36 - EN 1092-1 (DIN) Flange rating PN 160 PN 250 PN 320 Type B2 Type B2 Type B2 CF CG CH DF DG DH ➀ Max. 355 bar (5150 psig) @ +40 °C (+100 °F) LEVEL RANGE 356 14 A 813 32 1219 48 B C 1524 60 D TRANSMITTER ELECTRONICS OuTPuT/COMMuNICATION H F F 2438 96 G 2743 108 H 3048 120 I Size DN 40 flanged DN 50 flanged mm inches code MAX PROCESS TEMPERATuRE Match max. process temperature with temperature extensions (digit 4) Process temp. up to +290 °C (+550 °F) – digit 4: ALL Process temp. from +291 °C (+551 °F) up to +315 °C (+600 °F) – digit 4: N APPROVALS & HOuSING Cast aluminium NPT M20 J K A B E F 5 6 1 2 3/4" 6 E 2134 84 DN 80 DN 100 DN 150 4-20 mA with Hart® communication incl. display / 3 button keypad FOuNDATION Fieldbus communication incl. display / 3 button keypad 1 3 E 3 1829 72 Size Stainless Steel NPT M20 L M C D G H 7 8 3 4 3/4" Housing material Cable entry Approval Weatherproof ATEX and FISCO intrinsically safe ATEX (Hart and FF) Explosion proof FM and FISCO intrinsically safe FM (Hart and FF) Explosion proof complete order code for E3 Modulevel transmitter – nOn STEAM applications / high pressure S E L E C T I O N D ATA – S T E A M a p p l i c a t i o n s ( f r o m 9 0 0 l b s t o 2 5 0 0 l b s ) BASIC MODEL NuMBER Carbon steel models E 3 1 E 3 3 E 3 5 Stainless steel models top mounted E3 Modulevel E3 Modulevel with side/bottom cage E3 Modulevel with side/side cage E 3 2 E 3 4 E 3 6 top mounted E3 Modulevel E3 Modulevel with side/bottom cage E3 Modulevel with side/side cage SPECIFIC GRAVITY AND PROCESS TEMPERATuRE (consult factory for interface applications) Match temperature extensions with max. process temperature (digit 9) 150°C 200°C K 230°C B N PROCESS CONNECTION For top mounted connection type E31/E32 - ANSI Flange rating 900 lbs 1500 lbs 2500 lbs RJ RJ RJ ➀ GL – – HL HM HN KL KM KN E Size 3" 4" 6" For external cage models E33...E36 - ANSI Flange/Cage rating 900 lbs 1500 lbs 2500 lbs RJ RJ RJ ➀ PL PM PN QL QM QN AL AM AN EL EM EN RL RM RN FL FM FN max. temp. / S.G. 260°C Size 1 1/2" flanged 2" flanged 1 1/2" NPT-F 2" NPT-F 1 1/2" S.W. 2" S.W. 0.55 - 1.09 specific gravity E31/E32 - EN 1092-1 (DIN) Flange rating PN 160 PN 250 PN 320 Type B2 Type B2 Type B2 EF EG EH FF FG FH GF GG GH E33...E36 - EN 1092-1 (DIN) Flange rating PN 160 PN 250 PN 320 Type B2 Type B2 Type B2 CF CG CH DF DG DH ➀ Max. 355 bar (5150 psig) @ +40 °C (+100 °F) LEVEL RANGE 356 14 A 813 32 1219 48 B C 1524 60 1829 72 D TRANSMITTER ELECTRONICS E 2134 84 F 2438 96 G 2743 108 H 3048 120 I Size DN 80 DN 100 DN 150 Size DN 40 flanged DN 50 flanged mm inches code OuTPuT/COMMuNICATION H F 4 - 20 mA with Hart® communication incl. display / 3 button keypad FOuNDATION Fieldbus communication incl. display / 3 button keypad MAX PROCESS TEMPERATuRE Match max. process temperature with temperature extensions (digit 4) 1 2 3 Process temp. up to +150 °C (+300 °F) – digit 4: K Process temp. from +151 °C (+301 °F) up to +230 °C (+450 °F) – digit 4: B or N Process temp. from +231 °C (+451 °F) up to +260 °C (+500 °F) – digit 4: E APPROVALS & HOuSING Cast aluminium NPT M20 J K A B E F 5 6 1 2 3/4" E 3 Stainless Steel NPT M20 L M C D G H 7 8 3 4 3/4" Housing material Cable entry Approval Weatherproof ATEX and FISCO intrinsically safe ATEX (Hart and FF) Explosion proof FM and FISCO intrinsically safe FM (Hart and FF) Explosion proof complete order code for E3 Modulevel transmitter – STEAM applications / high pressure 7 T R A N S M I T T E R S P E C I F I C AT I O N S FUnCTIOnAL/PHYSICAL Description Power (at terminals) Specification Weatherproof / Intrinsically Safe: 11 to 28,4 V DC (ATEX) - 28,6 V DC (FM) ATEX Explosion Proof 11 to 36 V DC (ATEX-FM) FOuNDATION Fieldbus™ (FISCO Intrinsically Safe): 9 to 17,5 V DC FOuNDATION Fieldbus™ (Explosion proof): 9 to 32 V DC 4-20 mA with HART®, 3,8 mA to 20,5 mA useable (meets NAMuR NE 43), FOuNDATION Fieldbus™ H1 (ITK Ver. 5) Signal Output Span from 356 mm up to 3048 mm (14" up to 120") - others at request Resolution Analog: 0,01 mA Display: 0,1 cm (inch) Loop Resistance Damping Diagnostic Alarm user Interface 620 Ω @ 20,5 mA - 24 V DC Adjustable 0-45 s Adjustable 3,6 mA, 22 mA, HOLD HART® communicator, AMS® or PACTware®, FOuNDATION Fieldbus™ and 3-button keypad Display Menu Language Housing Material Approvals 2-line x 8-character LCD English/Spanish/French/German (FOuNDATION Fieldbus™: English) IP 66/Aluminium A356T6 (< 0.20 % copper) or stainless steel ATEX II 1 G Ex ia IIC T4, intrinsically safe ATEX II 1 G Ex ia IIC T4, FISCO – intrinsically safe ATEX II 1 / 2 G Ex d IIC T6, explosion proof FM, Intrinsically Safe (FISCO) and explosion proof FOuNDATION Fieldbus™ units are FISCO (intrinsically safe) and ATEX – FM/CSA explosion proof approved SIL➀ (Safety Integrity Level) Electrical Data Equivalent Data Shock/Vibration Class Net and Gross Weight Overall Dimensions FOuNDATION Fieldbus™ specifications ui = 28,4 V, li = 94 mA, Pi = 0,67 W - ATEX ui = 28,6 V, li = 140 mA, Pi = 1 W - FM ui = 17,5 V, li = 380 mA, Pi = 5,32 W (FOuNDATION Fieldbus) ITK Version Ci = 2,2 nF, Li = 3 µH - ATEX Ci = 5,5 nF, Li = 9 µH - FM Ci = 0,71 nF, Li = 3 µH (FOuNDATION Fieldbus™) ANSI/ISA-571.03 SA1 (Shock), ANSI/ISA-571.03 VC2 (Vibration) 3 kg (7 lbs) – amplifier only 8 kg (17 lbs) – amplifier only H 306 mm (12.05") x W 112 mm (4.41") x D 192 mm (7.56") 5.0 Function Blocks 1 x AI and 1 x PID, 1 x RB, 1 x TB Cast aluminium Stainless steel H1 Device Class H1 Profile Class Quiescent current draw Execution time CFF files ➀ Not applicable for FOuNDATION Fieldbus™ units. 8 LRS – Lloyds Register of Shipping (marine applications) ROSTECH/FSTS – Russian Authorisation Standards Functional safety to SIL 2 as 1oo1 in accordance to 61508 – SFF of 92,3 % – full FMEDA report and declaration sheet available at request Link Master (LAS) – selectable ON/OFF 31PS, 32L 17 mA AI: 15 ms, PID: 40 ms Downloads available from Host system supplier or www.fieldbus.org PERFORMAnCE Description Linearity Repeatability Hysteresis Response Time Specification Level ± 0,50 % of full span Interface/Density ± 0,70 % of full span Level ± 0,05 % of full span Interface/Density ± 0,10 % of full span ± 0,05 % of full span < 1 second Warm-up Time < 5 seconds Ambient Temp. -40 -20 -40 -40 Storage temperature Ambient Temp. Effect Process Max Temp.➀ Min °C °C °C °C to to to to +80 +70 +70 +85 °C °C °C °C (-40 °F to +175 °F) (-5 °F to +160 °F) (-40 °F to +160 °F) (-40 °F to +185 °F) – electronics temperature range – LCD temperature range – for Ex ia and Ex d units Max zero shift is 0,03 % / °C (0,017 % / °F) +260 °C (+500 °F) for steam / + 315 °C (+600 °F) for non steam -29 °C (-20 °F) for carbon steel models / -196 °C (-320 °F) for stainless steel models Max Process Pressure 355 bar @ +40 °C (5150 psi @ +100 °F). Density Range from 0,23 kg/dm3 up to 2,20 kg/dm3 Humidity 0-99 %, non-condensing Electromagnetic Compatibility Meets CE requirements (EN-61326: 1997 + A1 + A2) ➀ See temperature graphs at page 12. M E C H A N I C A L S P E C I F I C AT I O N S Description Cage materials Wetted parts Process Connection Specification carbon steel or 316/316L (1.4401/1.4404) (other materials at request) Inconel® (other materials at request) 316/316L (1.4401/1.4404) or 316 (1.4401) Threaded: 1 1/2" NPT-F or 2" NPT-F or 1 1/2" Socket Weld or 2" Socket Weld Flanged: Various ANSI or EN/DIN flanges From 356 mm (14") up to 3048 mm (120") - other lengths at request Spring Displacer Displacer lengths ELECTRICAL WIRING Safe area Hazardous area I.S. 0% 100 % AMS® FDT/PACTware® 9 DIMENSIONS in mm (inches) Transmitter Head Top Mounted E31/E32 - J/K/L 102 (4.02) Dual Cable Entries 3/4" nPT or M20 x 1,5 22 (0.87) 262 (10.32) 72 (2.81) A A 100 (3.95) 103 (4.04) 70° Level Range ± 2 (0.08) Level Range 206 (8.10) 133 (5.24) Side/bottom cage E33/E34 - J/K/L B Side/side cage E35/E36 - J/K/L 407 (16) Side/side cage E35/E36 - J/K/L 407 (16) 407 (16) A A Level Range ± 2 (0.08) Level Range ± 2 (0.08) 133 (5.24) 133 (5.24) B 1" nPT-F drain (plug not supplied) T E M P E R AT U R E E X T E N S I O N S B A Level Range ± 2 (0.08) 133 (5.24) 1" nPT-F drain (plug not supplied) 610 (24) B Models E3x-D/E/F Models E3x-M/n/P Models E3x-A/B/C 10 407 (16) 407 (16) 98 (3.86) 159 (6.28) 509 (20) Side/bottom cage E33/E34 - J/K/L 712 (28) C DIMENSIONS in mm (inches) Dimension A for all models Cage rating 150 / 300 / 600 lbs PN 16 .. PN 100 900 / 1500 lbs PN 160 / PN 250 2500 lbs PN 320 SG range 4 th digit Dimension A 1.10 - 2.20 L/C/P/F 186 (7.32) 0.23 - 0.54 0.55 - 1.09 0.55 - 1.09 J/A/M/D K/B/N/E K/B/N/E 236 (9.29) 186 (7.32) 245 (9.65) 320 (12.60) Dimensions B and C for external cage models (E33/E34/E35/E36) Flanged process connections Flange size 1 1/2" 2" DN 40 DN 50 Flange rating 150 / 300 / 600 lbs 600 lbs 900 lbs 1500 lbs 2500 lbs 150 / 300 / 600 lbs 600 lbs 900 lbs 1500 lbs 2500 lbs PN 16 / PN 25 / PN 40 PN 63 / PN 100 PN 160 PN 250 PN 320 PN 16 PN 25 / 40 PN 63 PN 100 PN 160 PN 250 PN 320 Threaded / Socket weld process connections Size 1 1/2" 2" Cage rating 150 / 300 / 600 / 900 lbs 1500 lbs 2500 lbs 150 / 300 / 600 / 900 lbs 1500 lbs 2500 lbs Connection type Slip on - ANSI RF Weldneck - ANSI RJ Weldneck - ANSI RJ Weldneck - ANSI RJ Weldneck - ANSI RJ Slip on - ANSI RF Weldneck - ANSI RJ Weldneck - ANSI RJ Weldneck - ANSI RJ Weldneck - ANSI RJ EN 1092-1 Type B1 EN 1092-1 Type B2 EN 1092-1 Type B2 EN 1092-1 Type B2 EN 1092-1 Type B2 EN 1092-1 Type B1 EN 1092-1 Type B1 EN 1092-1 Type B2 EN 1092-1 Type B2 EN 1092-1 Type B2 EN 1092-1 Type B2 EN 1092-1 Type B2 Connection type NPT/SW NPT/SW NPT/SW NPT/SW NPT/SW NPT/SW B Dimensions 180 (7.09) 180 (7.09) 193 (7.60) 185 (7.28) 228 (8.98) 185 (7.28) 185 (7.28) 214 (8.43) 211 (8.31) 249 (9.80) 180 (7.09) 200 (7.87) 143 (5.63) 177 (6.97) 197 (7.76) 185 (7.28) 188 (7.40) 202 (7.95) 208 (8.19) 159 (6.26) 186 (7.32) 214 (8.43) B 268 (10.55) 268 (10.55) 283 (11.14) 283 (11.14) 313 (12.32) 273 (10.75) 273 (10.75) 303 (11.93) 303 (11.93) 328 (12.91) 268 (10.55) 288 (11.34) 288 (11.34) 303 (11.93) 313 (12.32) 273 (10.75) 278 (10.95) 293 (11.54) 298 (11.73) 303 (11.93) 313 (12.32) 328 (12.91) Dimensions 81 (3.19) 89 (3.50) 102 (4.02) 84 (3.31) 98 (3.86) 111 (4.37) C C Not Applicable 11 O P E R AT I N G T E M P E R AT U R E S The following charts lists combinations of process and ambient temperatures that should not be exceeded, with standard instruments non-steam applications 350 Process temperature °C 300 250 200 150 100 50 0 30 35 40 45 Digit 4 = J/K/L 50 55 Ambient temp. °C Digit 4 = A/B/C Digit 4 = M/n/P and digit 9 = 1 60 65 70 75 Digit 4 = D/E/F Digit 4 = M/n/P and digit 9 = 3 Steam applications Process temperature °C 350 300 250 200 150 100 50 0 30 35 40 45 Digit 4 = K Digit 4 = B Digit 4 = n 50 55 Ambient temp. °C 60 65 70 75 Digit 4 = E QUALITY ASSURAnCE - ISO 9001:2008 THE QuALITY ASSuRANCE SYSTEM IN PLACE AT MAGNETROL GuARANTEES THE HIGHEST LEVEL OF QuALITY DuRING THE DESIGN, THE CONSTRuCTION AND THE SERVICE OF CONTROLS. OuR QuALITY ASSuRANCE SYSTEM IS APPROVED AND CERTIFIED TO ISO 9001:2008 AND OuR TOTAL COMPANY IS COMMITTED TO PROVIDING FuLL CuSTOMER SATISFACTION BOTH IN QuALITY PRODuCTS AND QuALITY SERVICE. PRODUCT WARRAnTY ALL EZ MODuLEVEL LEVEL CONTROLS ARE WARRANTED FREE OF DEFECTS IN MATERIALS AND WORKMANSHIP FOR FIVE FuLL YEARS (MECHANICAL PARTS) / ONE FuLL YEAR (ELECTRONIC PARTS) FROM THE DATE OF ORIGINAL FACTORY SHIPMENT. IF RETuRNED WITHIN THE WARRANTY PERIOD; AND, uPON FACTORY INSPECTION OF THE CONTROL, THE CAuSE OF THE CLAIM IS DETERMINED TO BE COVERED uNDER THE WARRANTY; THEN, MAGNETROL INTERNATIONAL WILL REPAIR OR REPLACE THE CONTROL AT NO COST TO THE PuRCHASER (OR OWNER) OTHER THAN TRANSPORTATION. MAGNETROL SHALL NOT BE LIABLE FOR MISAPPLICATION, LABOR CLAIMS, DIRECT OR CONSEQuENTIAL DAMAGE OR EXPENSE ARISING FROM THE INSTALLATION OR uSE OF THE EQuIPMENT. THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPLIED, EXCEPT, SPECIAL WRITTEN WARRANTIES COVERING SOME MAGNETROL PRODuCTS. :2008 BuLLETIN N°: EFFECTIVE: SuPERSEDES: uNDER RESERVE OF MODIFICATIONS Heikensstraat 6, 9240 Zele, België -Belgique Tel. +32 (0)52.45.11.11 • Fax. +32 (0)52.45.09.93 • E-Mail: [email protected] DEUTSCHLAND Alte Ziegelei 2-4, D-51491 Overath Tel. +49 (0)2204 / 9536-0 • Fax. +49 (0)2204 / 9536-53 • E-Mail: [email protected] INDIA B-506, Sagar Tech Plaza, Saki Naka Junction, Andheri (E), Mumbai - 400072 Tel. +91 22 2850 7903 • Fax. +91 22 2850 7904 • E-Mail: [email protected] ITALIA Via Arese 12, I-20159 Milano Tel. +39 02 607.22.98 • Fax. +39 02 668.66.52 • E-Mail: [email protected] RUSSIA 198095 Saint-Petersburg, Marshala Govorova street, house 35A, office 427 Tel. +7 812 320 70 87 • E-Mail: [email protected] U.A.E. UNITED KINGDOM DAFZA Office 5EA 722 • PO Box 293671 • Dubai Tel. +971-4-6091735 • Fax +971-4-6091736 • E-Mail: [email protected] Unit 1 Regent Business Centre, Jubilee Road Burgess Hill West Sussex RH 15 9TL Tel. +44 (0)1444 871313 • Fax +44 (0)1444 871317 • E-Mail: [email protected] www.magnetrol.com BENELUX FRANCE OUR nEAREST REPRESEnTATIVE BE 48-135.1 OCTOBER 2009 March 2009