E3 Modulevel ® Installation and Operating Manual Displacer type Level, Interface and Density Measurement 7xxx 6xxx 5xxx 4xxx 3xxx 2xxx 1xxx ® FE T Y I EGRITY NT SA VE L LE unPaCKinG Unpack the instrument carefully. Make sure all components have been removed from the foam protection. Inspect all components for damage. Report any concealed damage to the carrier within 24 hours. Check the contents of the carton/crates against the packing slip and report any discrepancies to Magnetrol. Check the nameplate model number (Model number/approvals as per inserted separate sheet) to be sure it agrees with the packing slip and purchase order. Check and record the serial number for future reference when ordering parts. These units are in conformity with the provisions of: 1. The EMC Directive: 2004/108/EC. 0038 The units have been tested to 0344 EN 61326:1997 + A1 + A2. 2. Directive 94/9/EC for Equipment or protective system for use in potentially explosive atmospheres. EC-type examination certificate number ISSeP08ATEX021X (intrinsic safe units) or ISSeP08ATEX019 (EEx d units). The following harmonized standards have been applied: EN 60079-0:2006 / EN 60079-11:2007 / EN 6007926:2004 / EN 60079-27:2006 3. The PED directive 97/23/EC (pressure equipment directive). Safety accessories per category IV module H1. TOP MOunTED uniTS After unpacking, inspect all components to see that no damage has occurred during shipment. Care should be taken not to bend the displacer stem or enclosing tube during unpacking or installation. Transmitter nameplate: - partnumber - amplifier - serial n° - temperature/pressure - approval data ChaMbERED uniTS A strap and wire assembly retains and protects the displacer within the chamber during shipment. This assembly must be removed through bottom chamber connection before startup. Inspect instrument as described for top mounting units. Caution: If re-shipping to another location, displacer must again be secured using same strap and wire assembly. PRinCiPLE OF OPERaTiOn LEVEL Liquid level change acts upon the range spring supported displacer causing vertical motion of a core within a linear variable differential transformer (LVDT). The enclosing tube acts as a static isolation barrier between the LVDT and the process media. As core position changes with liquid level, voltages are induced in the secondary windings of the LVDT. These signals are processed in the electronic circuitry and used to control the output signal. inTERFaCE E3 Modulevel is capable of tracking the interface level of two immiscible liquids with different densities. Each unit is custom-made with a displacer specially designed for the user’s application. This allows it to detect the position of a clean interface or an emulsion layer and convert it into a stable output signal. Contact the factory for assistance in specifying an E3 for interface service. Note that for proper interface detection, the entire displacer must always be immersed in liquid. DEnSiTy Yet another capability of E3 Modulevel is to track the changing density of a liquid over a known density range and convert that into a stable output signal. As the density of the liquid changes, so does the mass of the liquid displaced by the specially designed displacer. The resulting change in buoyancy force on the displacer causes the movement of the LVDT core necessary to convert the density change to the output signal. 2 LVDT Moving LVDT Core Electronics incl. digital display / 3 button key pad Enclosing tube Range spring Spring protection cap Displacer External cage MOunTinG -40°C (-40°F) to +70°C (160°F) calibration vent is recommended Liquid level Shut-off valves are recommended Size 1/8" max 1° tolerance use stilling well in case of turbulent medium always unlock for repositioning or removal of head assembly and always relock, after final positioning max 360 ° Transmitter Slide the amplifier over the enclosing tube. Make sure not to bend the enclosing tube. bending causes permanent damage. Enclosing tube 3 WiRinG CauTiOn: power must be switched OFF before wiring the unit. Current loop test point – Positive supply to (+) terminal/HART connection Negative supply to (-) terminal/HART connection min. 11 V DC required – max 36 V DC + ® IS Shield wire to green grounding screw (resistance to ground must be < 1 Ω). IS Use certified flameproof cable gland(s) and cable for Explosion proof area. Standard shielded twisted pair cable recommended. 100 % 0% Ex Ex non Ex Ex non Ex Galvanic Barrier: ATEX Intrinsically safe units: max 28,4 V DC @ 94 mA FM Intrinsically safe units: max 28,6 V DC @ 140 mA Not needed for General Purpose / explosion proof models. ANALOG I/O or DIGITAL I/O (only for units with HART) Do not connect shield Customer supplied local current meter non Ex iMPORTanT: The shield wire should only be grounded at ONE side only. It is recommended to connect the shield to ground in the field (at the transmitter side - as shown above) but connecting in the control room is also allowed. LOOP RESiSTanCE 1200 20.5 mA 1000 800 Ω 620 600 400 200 24 VDC 0 4 11 0 10 20 30 40 VDC COnFiGuRaTiOn nOTE: When connected to an approved barrier, the intrinsically safe electronics of the E3 Modulevel allow to remove the covers with power switched on – even if the area is known to be hazardous 2 line – 8 characters LCD Default display cycles every 5 s through Status «STATUS» / Level «LEVEL» / % output «% OUTPUT» / Loop «LOOP». Up/Down and Enter pushbuttons iMPORTanT: The E3 Modulevel amplifier can be bench configured without displacer attached. ignore the start up message «No Level Signal» / «STATUS SecFltHi» in this case. Display Units! cm Comment Press Units! cm Press Units cm Press PaSSWORD DiSPLay Ent Pass 0 Ent Pass! 1 New Pass 4096 : The last character on the first line of the display changes to «!». This sign confirms that the values/choices of the second line can be modified via the and push buttons. * Scroll through the choices or increase/decrease the values on the second line of the display by and pushbuttons. pushbutton. * Accept values/choices as selected by Scroll through the menu. aCTiOn COMMEnT Display shows «0» Factory default setting Data is not protected Press and last character changes into «!» Enter your personal password with and (any value between 1 and 255) Press to confirm Setting password Display shows an encrypted value, enter your password or call Magnetrol for assistance to recoop your password if necessary Data is protected by a valid Password Press and enter old password Press and last character changes into «!» Enter your new password with and (any value between 1 and 255) Press to confirm Changing password nOTE: Password protection is activated when after 5 minutes no keystrokes are sensed. 5 MEnu: STEP by STEP PROCEDuRE – E3 Modulevel: Level iMPORTanT: Units are pre-calibrated at the factory with 4mA at the bottom of the displacer (free hanging position) and 20mA at the top of the displacer. If these settings match with the required settings, only enter - density @ operating temperature «Proc SG» and - operating temperature «OperTemp». Wet calibration is recommended in case the correct 4-20 mA levels can be simulated. In this case, do not use the screens «set 4mA» and «Set 20mA» but proceed with the screens «Capture 4mA» and «Capture 20mA» nOTE: For exchanging a new head or re-calibration of a unit with new spare parts, follow the user calibration procedure (see page 15). Screen Run mode 1 2 3 4 5 Transmitter Display Loop xx.xx mA Transmitter Display Transmitter default values cycle every 5 seconds. Status «Status», Level «Level», % Output «% Output», and Loop «Loop». Transmitter displays level value in selected engineering units. Transmitter Display Transmitter displays % Output measurement derived from 20 mA span. LvlUnits (select) Select units for level cm «cm», m «m», inches «inches» or feet «feet». 8 Set 4mA xxx.x Enter the specific gravity of the process liquid at operating temp. OperTemp xxx C Enter the process operating temperature. Set 20mA xxx.x Enter the level value for the 20 mA point. 10 Lvl Ofst xxx.x 11 Damping xx sec 12 Comment %Output xx.x% Proc SG x.xxx sg 9 Transmitter Display Level xx.x 6 7 Configuration *Status* *Level* *%Output* *Loop* action Fault (Select) Transmitter displays Loop measurement (mA). Adjusts factory calibration for actual specific gravity. Adjusts factory calibration for actual temperature. Enter the level value for the 4 mA point. Distance in cm or inches from typically the end of the displacer up to the 4mA (0%) level. If an offset value is used refer to the drawing at the right page. Enter the offset value When entering configuration values from the end of the displacer is cumbersome, an offset can be introduced to determine a new reference point. This reference point can be either below the displacer (positive offset) or at the displacer (negative offset). Enter the damping factor. Enter the value for error. Distance in cm or inches from typically the end of the displacer up to the 20mA (100%) level. If an offset value is used refer to the drawing at the right page. A Damping factor (1-45 seconds) may be added to smooth a noisy display and/or output due to turbulence. Select «3.6 mA», «22 mA» or hold last value «HOLD». In case of loop failure, error signal will follow the failing trend; meaning the unit will show 3.6 mA when the reviewed loop current by the device is found too low. The unit will show 22 mA in case the reviewed loop current is found too high. = Wet calibration procedure - see also pages 12 & 13 6 MEnu: STEP by STEP PROCEDuRE – E3 Modulevel: Level Screen 13 14 15 16 Trim Lvl xx.x Trim 4 xxxx Trim 20 xxxx 17 Loop Tst xx.x mA 19 Capture 20.00 mA 18 Configuration Poll Adr xx 20 21 22 23 Capture 4.00 mA action Enter HART ID number. Enter value to adjust level reading. Comment Select a HART poll address (0-15). Enter 0 for a single transmitter installation. Allows to compensate for a fixed level deviation. Fine tune the 4 mA point. Attach a mA meter to the output. If the output does not equal 4.0 mA, adjust the value on the display to equal 4.00 mA. Enter a mA output value. Set mA Output to any given value to perform loop test. Fine tune the 20 mA point. Bring liquid level at desired 4 mA point. Press Enter to enter manual setting mode. Press up arrow + Enter (simultaneously) to confirm 4 mA level. Attach a mA meter to the output. If the output does not equal 20.0 mA, adjust the value on the display to equal 20.00 mA. Manual setting of 4 mA output signal: free hanging displacer or level at the lowest level. Bring liquid level at highest possible point. Press Enter to enter manual setting mode. Press up arrow + Enter (simultaneously) to confirm 20 mA level. Level is ideally brought to match with 20 mA point. If this is not possible, bring level to the highest possible position (should correspond with min 8 mA). Attach a mA meter and adjust the loop current via the keypad (down & up arrows) to match with the calculated mA value of the current level. New Pass xxx Enter new password. Use arrows to select desired value. Values between 0 and 255. E3 ModHT Ver xx.xx Select language. None, do not adjust. Select «English», «Français», «Deutsch» or «Espagnol». Advanced diagnostics. See page 15. Language DispFact (select) note: in case of full span cannot be reached, adjust loop readout to current level (see at right). OFFSET no offset (Offset at 0 cm) 75 cm 15 cm 100 % 20 ma = 75 cm 0% 4 ma = 15 cm Factory setting. «Ver» refers to software version. Positive offset (Offset at 10 cm) negative offset (Offset at -15 cm) 20 ma = 85 cm 20 ma = 60 cm 4 ma = 25 cm 4 ma = 0 cm 10 cm 7 MEnu: STEP by STEP PROCEDuRE – E3 Modulevel: interface iMPORTanT: Units are pre-calibrated at the factory with 4mA at the bottom of the displacer (free hanging position) and 20mA at the top of the displacer. If these settings match with the required settings, only enter operating temperature «OperTemp». The displacer is specifically designed for the application and does not require any density setting. Wet calibration is recommended in case the correct 4-20 mA levels can be simulated. In this case, do not use the screens «set 4mA» and «Set 20mA» but proceed with the screens «Capture 4mA» and «Capture 20mA». Correct output assumes that the displacer is at all times fully immerged in the liquid level (min. 50 mm (2")). See page 12 for proper guidelines. nOTE: For exchanging a new head or re-calibration of a unit with new spare parts, follow the user calibration procedure (see page 15). Screen Run mode 1 Transmitter Display 2 IfcLevel xx.x Transmitter Display 4 Loop xx.xx mA Transmitter Display 3 5 Transmitter default values cycle every 5 seconds. Status «Status», Interface level «IfcLevel», % Output «% Output», and Loop «Loop». Transmitter displays interface level in selected engineering units. Transmitter Display Transmitter displays % Output measurement derived from 20 mA span. LvlUnits (select) Select units for level cm «cm», m «m», inches «inches» or feet «feet». OperTemp xxx C Enter the process operating temperature. 8 Set 20mA xxx.x Enter the level value for the 20 mA point. Set 4mA xxx.x 9 Lvl Ofst xxx.x 10 Damping xx sec 11 Comment %Output xx.x% 6 7 Configuration *Status* *IfcLevel* *%Output* *Loop* action Fault (Select) Transmitter displays Loop measurement (mA). Adjusts factory calibration for actual temperature. Enter the level value for the 4 mA point. Distance in cm or inches from typically the end of the displacer up to the 4mA (0%) level. If an offset value is used refer to the drawing at the right page. Enter the offset value When entering configuration values from the end of the displacer is cumbersome, an offset can be introduced to determine a new reference point. This reference point can be either below the displacer (positive offset) or at the displacer (negative offset). Enter the damping factor. Enter the value for error. Distance in cm or inches from typically the end of the displacer up to the 20mA (100%) level. If an offset value is used refer to the drawing at the right page. A Damping factor (1-45 seconds) may be added to smooth a noisy display and/or output due to turbulence. Select «3.6 mA», «22 mA» or hold last value «HOLD». In case of loop failure, error signal will follow the failing trend; meaning the unit will show 3.6 mA when the reviewed loop current by the device is found too low. The unit will show 22 mA in case the reviewed loop current is found too high. = Wet calibration procedure. See also pages 12 & 13 8 MEnu: STEP by STEP PROCEDuRE – E3 Modulevel: interface Screen 12 13 14 15 Trim Lvl xx.x Trim 4 xxxx Trim 20 xxxx 16 Loop Tst xx.x mA 18 Capture 20.00 mA 17 Configuration Poll Adr xx 19 20 21 22 Capture 4.00 mA action Enter HART ID number. Enter value to adjust level reading. Comment Select a HART poll address (0-15). Enter 0 for a single transmitter installation. Allows to compensate for a fixed level deviation. Fine tune the 4 mA point. Attach a mA meter to the output. If the output does not equal 4.0 mA, adjust the value on the display to equal 4.00 mA. Enter a mA output value. Set mA Output to any given value to perform loop test. Fine tune the 20 mA point. Bring interface level at desired 4 mA point, make sure that the displacer remains fully immerged in the upper liquid layer. Press Enter to enter manual setting mode. Press up arrow + Enter (simultaneously) to confirm 4 mA interface level. Attach a mA meter to the output. If the output does not equal 20.0 mA, adjust the value on the display to equal 20.00 mA. Manual setting of 4 mA output signal. See drawing on page 12. Bring interface level at highest possible point, make sure that the displacer remains fully immerged in the upper liquid layer. Press Enter to enter manual setting mode. Press up arrow + Enter (simultaneously) to confirm 20 mA interfacelevel. Interface level is ideally brought to the level that matches with 20 mA point. If this is not possible, bring the interface level to the highest possible position (should correspond with min 8 mA). Attach a mA meter and adjust the loop current via the keypad (down & up arrows) to match with the calculated mA value of the current interface level. Enter new password. Use arrows to select desired value. Values between 0 and 255. Language Select language. Select «English», «Français», «Deutsch» or «Espagnol». DispFact (select) Advanced diagnostics. See page 15. New Pass xxx E3 ModHT Ver xx.xx note: in case of full span cannot be reached, adjust loop readout to current level (see at right). None, do not adjust. OFFSET no offset (Offset at 0 cm) 75 cm 15 cm 100 % 20 ma = 75 cm 0% 4 ma = 15 cm Factory setting. «Ver» refers to software version. Positive offset (Offset at 10 cm) negative offset (Offset at -15 cm) 20 ma = 85 cm 20 ma = 60 cm 4 ma = 25 cm 4 ma = 0 cm 10 cm 9 MEnu: STEP by STEP PROCEDuRE – E3 Modulevel: Density control iMPORTanT: Units are pre-calibrated at the factory with 4mA at the bottom of the displacer (free hanging position) and 20mA at the top of the displacer. If these settings match with the required settings, only enter operating temperature «OperTemp». The displacer is specifically designed for the application and does not require any density setting. Wet calibration is recommended in case the correct 4-20 mA levels can be simulated. In this case, do not use the screens «set 4mA» and «Set 20mA» but proceed with the screens «Capture 4mA» and «Capture 20mA». Correct output assumes no shift in level and the displacer at all times fully immerged in the liquid level (min. 50 mm (2")). See page 12 for proper guidelines. nOTE: For exchanging a new head or re-calibration of a unit with new spare parts, follow the user calibration procedure (see page 15). Screen Run mode 1 Transmitter Display 2 SpecGrav x.xx sg Transmitter Display 4 Loop xx.xx mA Transmitter Display 3 5 Configuration *Status* *SG* *%Output* *Loop* action 6 7 8 9 %Output xx.x% Transmitter Display OperTemp xxx C Enter the process operating temperature. Set 20mA xxx.x Enter the level value for the 20 mA point. Set 4mA xxx.x Damping xx sec Fault (Select) Transmitter default values cycle every 5 seconds. Status «Status», Density «SG», % Output «% Output», and Loop «Loop». Transmitter displays Interface volume or interface level in selected engineering units (depending selection in Loop control «Loop Ctrl» Transmitter displays % Output measurement derived from 20 mA span. Transmitter displays Loop measurement (mA). Adjusts factory calibration for actual temperature. Enter the level value for the 4 mA point. Default value is “0”. Enter the damping factor. A Damping factor (1-45 seconds) may be added to smooth a noisy display and/or output due to turbulence. Enter the value for error. = Wet calibration procedure 10 Comment Default value equals the displacer length. Select «3.6 mA», «22 mA» or hold last value «HOLD». In case of loop failure, error signal will follow the failing trend; meaning the unit will show 3.6 mA when the reviewed loop current by the device is found too low. The unit will show 22 mA in case the reviewed loop current is found too high. MEnu: STEP by STEP PROCEDuRE – E3 Modulevel: Density control Screen 10 Poll Adr xx 12 Trim 4 xxxx 11 13 Configuration Enter SG value to adjust SG value reading. Trim 20 xxxx Fine tune the 20 mA point. (Trim 4-4095) Loop Tst xx.x mA 16 Capture 20.00 mA 17 18 19 20 Enter HART ID number. Trim SG xx.x 14 15 action Capture 4.00 mA Comment Select a HART poll address (0-15). Enter 0 for a single transmitter installation. Allows to compensate for a fixed deviation. Fine tune the 4 mA point. (Trim 0-20) Attach a mA meter to the output. If the output does not equal 4.0 mA, adjust the value on the display to equal 4.00 mA. Enter a mA output value. Set mA Output to any given value to perform loop test. The immerged displacer is fully immerged in liquid at the min. S.G. value = 4 mA point. Press Enter to enter manual setting mode. Press up arrow + Enter (simultaneously) to confirm 4 mA value. Attach a mA meter to the output. If the output does not equal 20.0 mA, adjust the value on the display to equal 20.00 mA. Manual setting of 4 mA output signal. Displacer immerged in liquid with the min. S.G. The immerged displacer is fully immerged in liquid at the max. S.G. value = 20 mA point. Press Enter to enter manual setting mode. Press up arrow + Enter (simultaneously) to confirm 20 mA value. Liquid S.G. is ideally brought to match with 20 mA point. If this is not possible, bring S.G. to the highest possible value (should correspond with min 8 mA). Attach a mA meter and adjust the loop current via the keypad (down & up arrows) to match with the calculated mA value of the current S.G. Enter new password. Use arrows to select desired value. Values between 0 and 255. Language Select language. Select «English», «Français», «Deutsch» or «Espagnol». DispFact (select) Advanced diagnostics. See page 15. New Pass xxx E3 ModHT Ver xx.xx note: in case the max. S.G. cannot be reached, adjust loop readout to current S.G. (see at right). None, do not adjust. min 50 mm (2") Factory setting. «Ver» refers to software version. highest SG = 20 ma lowest SG = 4 ma 11 WET CaLibRaTiOn – Guidelines LEVEL MEaSuREMEnT: 100 % level cannot be reached Calibrate 4 ma/0 % level Bring level lower than displacer (free hanging) or to the lowest level. Press Enter = start calibration. Press Up + Enter = lock 4 mA value Calibrate 20 ma/100 % level: Bring level to the highest possible position Attach a mA meter to the test points Adjust the loop current via Up and Down Eg. 50 % level reads 10 mA. Toggle with the Up button, till the mA meter reads (20 mA - 4 mA) x 50 % + 4 mA = 12 mA air/gases process liquid set 4 ma 100 % = 20 ma 50 % = 12 ma inTERFaCE MEaSuREMEnT: using the process liquid important: Displacer must remain always immerged for min. 50 mm (2") in the upper liquid. Calibrate 4 ma/0 % level Bring interface at lowest level Press Enter = start calibration. Press Up + Enter = lock 4 mA value air/gases upper liquid interface lower liquid 12 Calibrate 20 ma/100 % level: Bring interface at highest level Press Enter = start calibration Press Up + Enter = lock 20 mA value min 50 mm (2") set 4 ma air/gases upper liquid interface lower liquid set 20 ma WET CaLibRaTiOn – Guidelines inTERFaCE MEaSuREMEnT: using water for calibration Lower liquid is water with S.G. = 1.0 kg/dm3 Upper liquid with S.G. = 0.80 kg/dm3 nOTE: in case the liquid would be 0.78 kg/dm³, immerge the displacer only for 78% instead of 80% as per below example. Calibrate 4 ma/0 % level Immerge displacer for 80 % in water Press Enter = start calibration. Press Up + Enter = lock 4 mA value. air/gases = Calibrate 20 ma/100 % level: Immerge displacer for 100 % in water Press Enter = start calibration Press Up + Enter = lock 20 mA value. S.G. 0.8 S.G. 1.0 set 4 ma water S.G. 0.8 S.G. 1.0 set 20 ma water Lower liquid with S.G. = 1.2 kg/dm3 Upper liquid with S.G. = 0.80 kg/dm3 Calibrate 4 ma/0 % level Immerge displacer for 80 % in water Press Enter = start calibration. Press Up + Enter = lock 4 mA value. air/gases air/gases = = set 4 ma Calibrate 20 ma/100 % level: Immerge displacer for 100 % in water Press Enter = start calibration Press Up and/or Down = untill loop signal corresponds with, in our example, 12 ma Calculation: S.G. 0.8 S.G. 1.2 100 x (1 - Upper S.G.) = % Span Lower S.G. - Upper S.G. 100 x (1 - 0,8) 1.2 - 0,8 = 50 % [(20 mA - 4 mA) x 50 %] + 4 mA = 12 ma Press Up + Enter = lock 20 mA value water air/gases = S.G. 0.8 S.G. 1.2 set 18.5 ma water 13 MEnu: STEP by STEP PROCEDuRE: aDVanCED COnFiGuRaTiOn Hidden diagnostic screens. Do not access without assistance or having followed advanced training. Screen 1 2 3 4 5 Review Diagnostic messages. Display mode. MeasType (select) Factory set. History Reset 8 SprgRate x.x 10 TempLimt xxx C 11 Review factory parameters Run time xxxx.x h Model (select) 9 SpringSG (select) SprgMatl Length xx.xx cm Diagnostic display. Factory set. Factory set. Factory set. Factory set. Factory set. Factory set. Diameter x.xxx cm Factory set. 14 Lower SG x.xx Factory set. 16 CalSelct (select) Select factory or user calibration. User Cal Menu Depress enter to display the factory calibration sub-menu. 12 13 Diagnostics History (current status) 6 7 15 17 18 19 20 21 22 23 24 Weight xx.x kg Factory set. Factory Cal Menu Depress enter to display the factory calibration sub-menu. AdjSnrLo Diagnostic display. Comment Select «YES» to reveal Factory parameters; «NO» to hide. A cumulative review of all diagnostic messages. Press the enter button twice to clear. Shows time in hours that unit is in operation since last power on. Select «YES» to clear «History». Level, IfcLevel or Density. E31, E32, E33, E34, E35, E36. Model specific. Model specific. Model specific. Model specific. Max process temperature for which unit is suitable. Model specific. Length of measuring range. Model specific. Outside diameter of displacer. Model specific. Weight of displacer Only for interface units. Only for interface units. Selects calibration parameters used to calculate the measured PV. CalSelct = factory submenu on page 15 CalSelct = user submenu on page 15 AdjSnrHi Diagnostic display. None, do not adjust. Factory setting. Scl Ofst xxx None, do not adjust. Factory setting. Conv Fct xxxx LVDT% xx.xx % Diagnostic display. Chan 1 Diagnostic display. Chan 0 NSP Value 27 Max Temp xxx C 28 Factory set. Upper SG x.xx 25 26 14 DispFact Select action ElecTemp xxx C Min Temp xxx C Diagnostic display. Diagnostic display. None, do not adjust. None, do not adjust. None, do not adjust. Diagnostic display, shows current internal housing temperature recorded. Diagnostic display, shows maximum internal housing temperature recorded. Diagnostic display, shows minimum internal housing temperature recorded. MEnu: aDVanCED CaLibRaTiOn - CalSelct SubMEnu SubMEnu FaCTORy OR uSER «CalSelct» allows to view either the factory settings «Factory» or the super user modified settings «User». Spare heads will be configured per factory default values and will be different from the super user modified settings. The super user settings overrule the factory settings, whereby the factory settings can at all times be referenced to, to allow efficient troubleshooting. Screen 1 2 Diagnostics 3 4 LVDT% xx.xx % Calib SG xx.xx sg DrySenr xx.xx % SnrCalLo xx.xx % 5 LvlCalLo xx.xx lu 7 SnrCalHi xx.xx % 6 8 9 10 Set 4mA xx.xx lu LvlCalHi xx.xx lu Set 20mA xx.xx lu Escape action Diagnostic display. Factory set. Enter or capture sensor output for Dry Sensor. Enter or capture sensor output for Low Cal Point. Enter level value corresponding to SnrCalLo. Enter the level value for 4 mA set point. Comment Factory calibration menu. Only used for units configured for liquid level applications. Press up arrow + Enter (simultaneously) to capture current sensor output. Press up arrow + Enter (simultaneously) to capture current sensor output. Specify level at 4 mA (User Cal menu only). Enter or capture sensor output for High Cal Point. Press up arrow + Enter (simultaneously) to capture current sensor output. Enter the level value for 20 mA set point. Specify level at 20 mA (User Cal menu only). Enter level value corresponding to SnrCalHi. Depress enter key to exit calibration sub-menu; returns to factory menu. uSER CaLibRaTiOn PROCEDuRE Use this procedure - for matching new E3 electronics with older generation EZ Modulevels - when replacing spare parts: Electronic module, LVDT assembly, range spring, stem assembly or displacer - for exchanging a complete electronics head on a E3 Model. NOTE: This procedure should be performed at normal operating conditions. Capturing the 4ma value 1. Move liquid to desired 4mA value (low level / min. density) 2. Enter advanced configuration «DispFact» (see page 14) and scroll to the submenu «CalSelct» and select the super user menu «User» (see above). 3. Select «SnrCalLo» and capture this level. Press up arrow + Enter (simultaneously). 4. Select «LvlCalLo», default value is 0.00, adjust with up and down for the desired level and press Enter. Capturing the 20ma value 5. Move liquid to desired 20mA value (high level / max. density) 6. Enter advanced configuration «DispFact» (see page 14) and scroll to the submenu «CalSelct» and select the super user menu «User» (see above). 7. Select «SnrCalHi» and capture this level. Press up arrow + Enter (simultaneously). 8. Select «LvlCalHi», default value is the displacer length, adjust with up and down for the desired level and press Enter. NOTE: PACTware™ provides a user friendly way to remotely perform the identical procedure 15 PaCTware™ – Configuration and Troubleshooting For more details about the use of PACTware™ and FDT technology, refer to instruction manual 59-601 WhaT iS FDT, PaCTware™ anD DTM • FDT (Field Device Tool) is a new interface code that describes the standardization between frame programs (e.g., PACTware™) and DTMs (Device Type Manager). • PACTware™ (Process Automation Configuration Tool) is a frame program. It is a device-independent software program that communicates with all approved DTMs. • DTM (Device Type Manager) is a device-specific software driver designed to operate within a FDT compatible frame program such as PACTware™. It includes all special information needed to communicate with a specific device (e.g., Pulsar RX5). There are two basic categories of DTM’s—Communication (HART, Fieldbus®, Profibus®, etc.) and Field Device (e.g. Pulsar RX5 Radar transmitter). MiniMuM SySTEM REQuiREMEnTS Following are general requirements for proper operation of this program: Pentium® II 500 MHz processor. 128 MB RAM. 120 MB free hard disk space. Windows® XP/2000 (Service Pack 1) / NT 4.0 (Service Pack 6). Graphic Resolution 1024x768 (16-bit color). Internet Explorer 5.0. RS232 serial interface. RS232-HART or USB-HART serial interface for point-topoint connection or RS232-RS485 converter for connection to Hart Multiplexer. HART communication DTM. Transmitter with current HART revision. COnnECTiOnS The following diagram shows a typical hardware configuration. Observe all safety codes when attaching to instrument loops in hazardous areas or when measuring flammable media. Computers are not intrinsically safe devices. 24 V DC HART connections Power PC with HART Serial Interface 16 PaCTware™ CD with DTM drivers Magnetrol recommends the ViaTOR® uSb haRT® interface from MaCTek® Corporation. QuiCK STaRT 1. Start a project Open Pactware and add the Hart modem key and then the Magnetrol instrument to your project. Select: «Device» – «add device» – select device (repeat for each device in your project) important: Make sure that the COM port settings for your Hart modem key are correct; 2. Connect the devices Select in the left window the Magnetrol instrument. Select: «Device» – «connect» (both modem and Magnetrol instrument are getting connected) 3. Configure the instrument Select: «Device» – «parameter» – «Online parameterization» Open «+ Main Menu» and select «+ Device set up» – «Calibration» Parameters can be changed in the window at right, via the drop down boxes. ENTER confirms the change online. 4. Manually calibrate the 4-20ma output Select in «Calibration» - «Set point Calib» and Select «Capture values». A warning message appears to remove the loop from DCS. Set the 4mA (see MENU pages) «Capture 4mA» Set the 20mA or 20 mA by % (see MENU pages) «Capture 20mA», close the procedure by selecting «End». 5. Diagnostics E3 Modulevel offers the ability to monitor output and LVDT position. Select: «Device» – «parameter» – «Online parameterization» Open «+ Main Menu» and select «+ Device set up» – «Diagnostics» An overview is provided of all possible diagnostic values. A Print screen shot can, in case of field problems, be sent for factory assistance. This screen also provides a loop test function: 4mA, 20mA or any random mA test value. Close the loop procedure by selecting «End». COnFiGuRaTiOn uSinG haRT® - Connection of your Hart communicator: • at power terminals (+) and (-) in wiring compartment • at first junction box between unit and control room. + iMPORTanT: The digital HART® communication is superimposed on the 4-20 mA loop and requires a min. load resistance of 250 Ω and a max load resistance of 450 Ω. Junction RL > 250 Ω Control Room Display Current Meter COnnECTiOnS Power Supply ChECK haRT® - + Before starting the HART® configuration procedure – check if your HART® communicator is equipped with the proper E3 Modulevel Device Descriptors (DD’s). I/O Select NO: Select 4: Select 5: Check manufacturer: hCF Release Date December 2007 start up the communicator go offline utility simulation Magnetrol haRT Version Dev V1 DD V1 Model E3 Compatible with software Version 1.0A & later When the proper software version is not found, consult your local HART® Service Center to load the correct E3 Modulevel DD’s. haRT MEnu I/O Start up the device 1 Enter Device Set Up «DEVICE SET UP» Press one of the following alphanumeric keys (if no key is sensed after 5 s, the unit will automatically jump to RUN mode and alternatively show Level/% Output and Loop signal 1 for entering Calibration «CALIBRATION» (see page 24 for additional information) 2 for entering Basic Set Up «BASIC SET UP» – general HART 3 for Advanced Set Up «ADVANCED SET UP» (see page 24 for additional information) 4 for entering Diagnostics «DIAGNOSTICS» (see page 24 for additional information) 5 for entering Review «REVIEW» to review all settings. 17 COnFiGuRaTiOn uSinG haRT® 1 2 3 4 Device Setup Level % Range Loop 1 Calibration 2 Basic Setup 3 Advanced Setup 1 2 3 4 5 6 7 8 9 Level Units Process SG Operating Temp Set Point Calib Level Offset Damping 1 2 3 4 5 6 Tag Descriptor Date Message Poll Address Final asmbly num 1 2 3 4 Trim Loop Current Enter Password Measurement Type Model Parameters 1 Capture Values 2 Enter Values System Fault State Trim Level (or SG) Date/Time/Initials ** Interface Parameters 5 Calibration Selected 1 2 3 4 4mA 20mA 20mA by % End 1 4mA Set Point 2 20mA Set Point 1 2 3 4 5 6 7 Model Number Spring SG Range Spring Rate Temperature Limit Displacer Length Displacer Diameter Displacer Weight 1 Lower SG 2 Upper SG IF FACTORY SELECTED: 6 Factory Settings 7 New User Password IF USER SELECTED: 6 User Wet Calib 7 Factory Settings 8 New User Password 4 Diagnostics 1 2 3 4 5 6 7 8 9 10 11 Loop Test LVDT % Channel 0 Channel 1 Adj Sensor Cal Lo Adj Sensor Cal Hi Conversion Factor Scale Offset Present Status Status History Temp Information 1 2 3 4 5 6 Magnetrol SN Device ID Factory Cal Params NSP Value Factory Param 1 Factory Param 2 1 Set Dry Point 2 Set Low Calib Pts 3 Set High Calib Pts 4 LVDT % 5 Dry Sensor Value 6 Sensor Cal Lo 8 Sensor Cal Hi 9 Level (or SG) Cal Hi 1 Faults 2 Warnings 1 2 3 4 ** measurement type Interface only 18 1 2 3 4 5 6 7 8 9 10 11 12 13 Model Manufacturer Magnetrol S/N Firmware Version Tag Descriptor Date Message Poll Address Final asmbly num Device ID PV is Level Units Set Dry Point Set Low Calib Pts Set High Calib Pts LVDT % Calib SG Dry Sensor Value Sensor Cal Lo Level (or SG) Cal Lo Sensor Cal Hi Level (or SG) Cal Hi 1 2 3 4 5 6 Default Params Loop Failure Primary Fault Core Drop Secondary Fault Hi Secondary Fault Lo 1 2 3 4 5 6 Calib required Trim Required Hi Temperature Lo Temperature Cal Span Warning Initializing 27 28 29 30 31 32 33 34 35 36 Spring SG Range Spring Rate Temperature Limit Displacer Length Displacer Diameter Displacer Weight Universal rev Fld dev rev Software rev Num req preams 7 Level (or SG) Cal Lo 1 View History 2 Reset History 5 Review 1 2 3 4 5 6 7 8 9 10 14 15 16 17 18 19 20 21 22 23 24 25 26 Elec Temperature Max Temperature Min Temperature Reset Temperature Level Offset Process SG Operating Temp 4mA Set Point 20mA Set Point Damping System Fault State Trim Level (or SG) 4mA Trim Value 20mA Trim Value Measurement Type Calibration Selected Model Number MainTEnanCE TROubLEShOOTinG SySTEM PRObLEMS Symptom No loop current. LEVEL, % OUTPUT and LOOP values are all inaccurate. Problem Solution Power supply not turned on. Turn on power. Insufficient source voltage. E3 requires a minimum of 11 VDC at the wiring board. Verify supply voltage. Improperly wired or damaged wiring. Check wiring and connections. Defective electronics. Replace PC board assembly or wiring board as required. Basic configuration data is questionable. Verify Level Offset values. If using factory calibration, verify that Process SG and Operating Temperature values are accurate. Verify/confirm that Model Parameters are accurate. Confirm set points are as expected. Transmitter does not track level. Model incompatible with process liquid Verify model in use is appropriate for process liquid SG. Possible damage to unit. Check displacer, spring, stem and enclosing tube for damage. Replace all damaged parts. Possible material buildup Check displacer, spring, stem, enclosing tube and displacer for buildup of process material. Clean any fouled parts. Displacer, spring or stem dragging on inside of chamber, e-tube. Verify proper and level installation (within 3 degrees of plumb in all directions). Level reading on display Invalid poll address. is correct, but loop value is stuck at 4 mA. Set poll address to 0 if not using multi-drop. LEVEL, % OUTPUT and LOOP values fluctuate. Liquid turbulence. Increase damping until output stabilizes or install stilling well. Power supply unstable. Repair or replace power supply. Electrical interference (RFI). Consult factory for assistance. HART device only: Handheld will only read Universal Commands Most current Device Descriptors are not installed in handheld. Contact local HART service center for the latest DDs. Cannot set high level to 20 mA Incorrect power supply. Check power supply. Excessive loop resistance Increase power supply voltage or decrease loop resistance (max 620 ohms @ 24 VDC). Loop current less than 4 mA Liquid level less than 0%. No action required. Supply voltage out of limits at transmitter. Adjust power supply or reduce loop resistance. 4 mA output does not match display 4 mA may need to be trimmed. Use Trim 4 mA to adjust output to match display. Loop current exceeds 20 mA Liquid level greater than 100%. No action required. Supply voltage out of limits at transmitter. Adjust power supply or reduce loop resistance. Wired incorrectly. Check power supply (+) and (-) for reverse wiring. 20 mA output does not match display 20 mA may need to be trimmed. Use Trim 20 mA to adjust output to match display. Output jumps quickly over wide range Bent stem impeding smooth Review Status History for Surge event. Inspect stem and core movement replace if damaged. Non-linear output. Excessive loop resistance. Increase power supply voltage or decrease loop resistance. Displacer hanging up. Verify proper and level installation (within 3 degrees of plumb in all directions.) Bent stem. Check stem. Replace if damaged. Possible material buildup Check displacer, spring, stem, enclosing tube and displacer for buildup of process material. Clean any fouled parts. 19 MainTEnanCE inFORMaTiOn MESSaGES The lowest in the hierarchy of diagnostic conditions provides operational factors that are not critical to measurement. Further error information can be obtained by viewing the status history in the factory menu. Display Message OK System Warning Surge Description Solution Absence of any warning or fault No action required. Unexpected system events No action required unless warning persists Readings from the LVDT secondary windings are Rate of level change is greater than expected. changing more rapidly than expected. Check for possible process surge or bent stem. WaRninG MESSaGES A warning message identifies the status of the instrument. A warning message does not necessarily require immediate action but may require close attention and/or follow up. The warning message will be displayed on the unit and/or selected on the PACTware™ screen while the output signal will remain normal. Display Message Initial Cal Span Lo Temp Hi Temp TrimReqd Cal Reqd 20 Description Solution Initializing, PV held at 4 mA set point while unit powers up. Should be transient. No action required. Span between Sensor Calibration Hi and Lo values is less than minimum span. Recalibrate or reconfigure unit with longer span Present temperature measured in electronics compartment is below -40 °C (-40 °F). 1. Transmitter may need to be moved to ensure ambient temperature is within specification 2. Change to remote mount transmitter 3. Controlled external heat may be required to ensure that temperature inside housing is within specification Present temperature measured in electronics compartment is above +80 °C (+176 °F). 1. Transmitter may need to be moved to ensure ambient temperature is within specification 2. Change to remote mount transmitter 3. Controlled external cooling may be required to ensure that temperature inside housing is within specification Loop trim values are defaults; loop output may be inaccurate. Perform Loop Trim operation. Default calibration parameters in use, level reading inaccurate. Consult factory. MainTEnanCE ERROR MESSaGES An error message identifies a possible instrument failure and requires an action. The error message will be displayed on the unit and/or selected on the Pactware screen while the output signal will shift to the selected error output (3.6mA, 22mA or HOLD). Display Message SecFltHi SecFltLo CoreDrop PriFault LoopFail DfltParm Description Solution Readings from LVDT secondary windings are above expected range. Check for missing displacer. Readings from LVDT secondary windings are below expected range. Check for broken spring or leaking displacer. Core too far out. Check for lost or damaged LVDT core. LVDT Primary circuit open condition. Check LVDT winding resistance. Replace LVDT if values are out of range Loop current differs from commanded value by more than 1.00 mA. Consult factory. Non-volatile parameters have been defaulted. Consult factory. EFFECTS OF EaCh DiaGnOSTiC MESSaGE Loop Output Status Message Status History Fault 3.6/22/HOLD Yes Yes Warning No Effect Yes Yes Information No Effect No Yes 21 MainTEnanCE REMOVaL OF EZ TRanSMiTTER hEaD CauTiOn: BENDING THE ENCLOSING TUBE WILL PERMANENTLY DAMAGE THE UNIT. Wiring compartment cover 3 Remove LVDT top spacer 1 Remove the LVDT housing SPAN (+) P1 – TB1 + ZERO ERROR (–) P2 5 Lower the new E3 head on the LVDT ® UP ® E S MODULEVEL 5300 BELMONT ROAD, DOWNERS GROVE, IL 60515, USA. HEIKENSSTRAAT 6, B 9240 ZELE, BELGIUM. DOWN ENTER www.magnetrol.com REFER TO MODULEVEL MANUAL, BULLETIN 48-615, FOR INSTALLATION AND OPERATION INSTRUCTIONS. 6 Ensure that the flame path adaptor is seated all the way down on the E-tube nut TP1 AW3175 TP2 ASSEMBLY PART NO. D1 JP1 D2 P1 P2 C6 + – L5 L4 C5 C4 L6 J1 L3 + TB2 – C3 – C1 L2 + 05-9123-001 TB1 3 unlock for repositioning or removal of head assembly and always relock, after final positioning 22 7 Re-install LVDT top spacer and C-ring 8 Rewire the new head 2 Remove C-ring, use proper ring pliers 2 Remove grip ring 4 Lift transmitter head over enclosing tube REPLaCinG WiTh E3 TRanSMiTTER hEaD Size 1/8" 1 Disconnect Power 4 Loosen the set screws and remove the dummy encolsing tube nOTE: Remove transport enclosing tube before mounting For calibration, use only the calibration procedure, page 15. MainTEnanCE REPLaCinG LinEaR VaRiabLE DiFFEREnTiaL TRanSFORMER (LVDT) CauTiOn: REMOVE POWER FIRST. ChEKinG ThE LVDT WinDinG RESiSTanCE 1. Using a multimeter, check primary winding. Pins 1 and 4 should have approximately 75 to 105 Ω. 2. Secondary winding (pins 2 and 5 or 3 and 6) should have approximately 70 to 100 Ω. If not in this range, replace the LVDT. Enclosing tube 5 Remove C-ring LVDT top spacer 6 Remove LVDT 1 Remove cover 4 Remove LVDT cover 2 Remove electronics TFE spacer Set screws 3 Remove LVDT 7 Re-install in reverse way 23 REPLaCEMEnT PaRTS - ELECTROniCS 4a Meter/bezel compartment housing cover 4b Wiring compartment housing cover LVDT housing cover 6 Wiring board 2 Enclosing tube (see page 25) 7 3 housing “O”-ring kit Enclosing tube gasket 8 5 LVDT assembly kit 1 Electronics module 9 housing “O”-ring kit 3 Temperature extension gasket (see page 25) Order code for spare E3 Modulevel head: Z39-4101- 3 last digits of the selection data on pages 31, 32, 33 and 34 10 Chamber gasket / Ring joint (see page 25) CauTiOn: Follow the user calibration procedure (see page 15), when replacing the following spare parts: electronic module, LVDT assembly, stem, range spring or displacer Partn°: Digit in partn°: Digit 8 H F Digit 8 H F E 3 X 1 2 3 4 5 6 7 8 9 10 See nameplate, always provide complete partn° and serial n° when ordering spares. X = if there are any deviations from a standard partn° Electronics module (1) Replacement part Z31-2844-001 (HART) Z31-2845-001 (FF) Wiring board (2) Digit 10 Replacement part all Z30-9151-001 5, 6, 7, 8, A, B, C, Z30-9151-004 D, J, K, L or M 1, 2, 3, 4, E, F, G or H Z30-9151-003 housing cover (4a) Digit 10 Cast aluminium 5, 6, A, B, J or K 036-4410-001 1, 2, E or F 036-4410-003 Digit 10 Stainless steel 3, 4, 7, 8, C, D, G, H, L or M 036-4410-004 24 Serial n°: housing cover (4b) Digit 10 Cast aluminium 5, 6, A, B, J or K 004-9193-003 1, 2, E or F 004-9193-002 Digit 10 Stainless steel 7, 8, C, D, L or M 004-9193-007 3, 4, G or H 004-9193-006 Digit 9 1 2 3 LVDT assembly kit (5) Replacement part 089-7827-007 089-7827-008 089-7827-009 LVDT housing cover (6) Digit 10 Replacement part 1, 2, 5, 6, A, B, 089-7837-001 E, F, J or K (Cast aluminium) 3, 4, 7, 8, C, D, 089-7837-002 G, H, L or M (Stainless steel) Common parts for all units iTEM Replacement part (3) Housing “O”-ring kit 089-6562-002 (8) Enclosing tube gasket 012-1204-001 REPLaCEMEnT PaRTS - SEnSinG bODy Digit 4 11 Stem assembly A, J or M B, K or N C, L or P D E F B or N M E or N P Spring assembly kit 12 13 Cotter pins Digit 6 14 Displacer kit Digit 6 3, 4, 5, A, C, D, E, F, K or L G, H, M or N Enclosing tube (7) Digit 10 Replacement part all except 032-6401-007 E, F, G and H E, F, G or H 032-6401-010 all 032-6401-010 Temp. Ext. Gasket (9) Digit 4 Replacement part J, K or L not applicable all except J, K and L 012-1204-001 Chamber gasket / Ring joint (10) Digit 6 Replacement part all not applicable 3 or A 012-1301-017 4 or C 012-1301-018 5, D, E or K 012-1204-021 3 or 5 L 012-1904-002 F, G or M 012-1904-003 H or N 012-1904-011 3 or A 012-1301-017 4 or C 012-1301-018 5, D, E or K 012-1204-021 4 or 6 L 012-1906-002 F, G or M 012-1906-003 H or N 012-1906-011 Digit 3 1 or 2 3, 4, 5, A, C, D, E or K F, G, H, L, M or N Spring assembly kit (12) Digit 6 Digit 9 1 2 3 3, 4, 5, A, C, F, G, H, D, E or K L, M or N Replacement part 089-5340-002 not applicable 089-5340-005 089-5340-010 089-5340-008 not applicable 089-5340-003 not applicable 089-5340-006 089-5340-010 089-5340-009 not applicable 089-5340-005 089-5340-010 089-5340-003 not applicable 089-5340-006 089-5340-010 089-5340-009 not applicable Displacer kit (14) Digit 7 A B C D E F G H I A B C D E, F, G, H or I Digit 4 all except C, F, L or P C, F, L and P Replacement part 089-6125-001 089-6126-001 089-6125-002 089-6126-002 089-6125-003 089-6126-003 089-6125-004 089-6126-004 089-6125-005 089-6126-005 089-6125-006 089-6126-006 089-6125-007 089-6126-007 089-6125-008 089-6126-008 089-6125-009 089-6126-009 089-6125-010 089-6125-011 089-6125-012 not 089-6125-013 applicable consult factory Common parts for all units iTEM Replacement part (11) Stem assembly consult factory (13) Cotter pin (ordering qty: 2) 010-5203-001 Kit Definitions Stem assembly kit includes: stem assembly and LVDT core. Spring assembly kit includes: spring assembly, screws and lockwashers. Displacer kit includes: displacer and cotter pins (Qty of 2). 25 TRanSMiTTER SPECiFiCaTiOnS FunCTiOnaL/PhySiCaL Description Power (at terminals) Specification Weatherproof / Intrinsically Safe: 11 to 28,4 V DC (ATEX) - 28,6 V DC (FM) ATEX Explosion Proof 11 to 36 V DC (ATEX-FM) FOUNDATION Fieldbus™ (FISCO Intrinsically Safe): 9 to 17,5 V DC FOUNDATION Fieldbus™ (Explosion proof): 9 to 32 V DC 4-20 mA with HART®, 3,8 mA to 20,5 mA useable (meets NAMUR NE 43), FOUNDATION Fieldbus™ H1 (ITK Ver. 5) Signal Output Span from 356 mm up to 3048 mm (14" up to 120") - others at request Resolution Analog: 0,01 mA Display: 0,1 cm (inch) Loop Resistance) Damping Diagnostic Alarm User Interface 620 Ω @ 20,5 mA - 24 V DC Adjustable 0-45 s Adjustable 3,6 mA, 22 mA, HOLD HART® communicator, AMS® or PACTware®, FOUNDATION Fieldbus™ and 3-button keypad Display Menu Language Housing Material Approvals 2-line x 8-character LCD English/Spanish/French/German (FOUNDATION Fieldbus™: English) IP 66/Aluminium A356T6 (< 0.20 % copper) or stainless steel ATEX II 1 G Ex ia IIC T4, intrinsically safe ATEX II 1 G Ex ia IIC T4, FISCO – intrinsically safe ATEX II 1 / 2 G Ex d IIC T6, explosion proof FM, Intrinsically Safe (FISCO) and explosion proof FOUNDATION Fieldbus™ units are FISCO (intrinsically safe) and ATEX – FM/CSA explosion proof approved SIL¿ (Safety Integrity Level) Electrical Data Equivalent Data Shock/Vibration Class Net and Gross Weight Overall Dimensions FOUNDATION Fieldbus™ specifications Ui = 28,4 V, li = 94 mA, Pi = 0,67 W - ATEX Ui = 28,6 V, li = 140 mA, Pi = 1 W - FM Ui = 17,5 V, li = 380 mA, Pi = 5,32 W (FOUNDATION Fieldbus) ITK Version Ci = 2,2 nF, Li = 3 µH - ATEX Ci = 5,5 nF, Li = 9 µH - FM Ci = 0,71 nF, Li = 3 µH (FOUNDATION Fieldbus™) ANSI/ISA-571.03 SA1 (Shock), ANSI/ISA-571.03 VC2 (Vibration) 3 kg (7 lbs) – amplifier only 8 kg (17 lbs) – amplifier only H 306 mm (12.05") x W 112 mm (4.41") x D 192 mm (7.56") 5.0 Function Blocks 1 x AI and 1 x PID, 1 x RB, 1 x TB Cast aluminium Stainless steel H1 Device Class H1 Profile Class Quiescent current draw Execution time CFF files ¿ Not applicable for FOUNDATION Fieldbus™ units. 26 LRS – Lloyds Register of Shipping (marine applications) ROSTECH/FSTS – Russian Authorisation Standards Functional safety to SIL 2 as 1oo1 in accordance to 61508 – SFF of 92,3 % – full FMEDA report and declaration sheet available at request Link Master (LAS) – selectable ON/OFF 31PS, 32L 17 mA AI: 15 ms, PID 40 ms Downloads available from Host system supplier or www.fieldbus.org TRanSMiTTER SPECiFiCaTiOnS PERFORManCE Description Linearity Repeatability Hysteresis Response Time Level Interface/Density Level Interface/Density Warm-up Time Specification ± 0,50 % of full span ± 0,70 % of full span ± 0,05 % of full span ± 0,10 % of full span ± 0,05 % of full span < 1 second < 5 seconds Ambient Temp. -40 -20 -40 -40 Storage temperature Ambient Temp. Effect Process Max Temp.¿ Min °C °C °C °C to to to to +80 +70 +70 +85 °C °C °C °C (-40 °F to +175 °F) (-5 °F to +160 °F) (-40 °F to +160 °F) (-40 °F to +185 °F) – electronics temperature range – LCD temperature range – for Ex ia and Ex d units Max zero shift is 0,03 % / °C (0,017 % / °F) +260 °C (+500 °F) for steam / + 315 °C (+600 °F) for non steam -29 °C (-20 °F) for carbon steel models / -196 °C (-320 °F) for stainless steel models Max Process Pressure 355 bar @ +40 °C (5150 psi @ +100 °F). Density Range Humidity Electromagnetic Compatibility ¿ See temperature graphs at page 30. from 0,23 kg/dm3 up to 2,20 kg/dm3 0-99 %, non-condensing Meets CE requirements (EN-61326: 1997 + A1 + A2) MEChaniCaL SPECiFiCaTiOnS Description Cage materials Wetted parts Process Connection Displacer lengths Spring Displacer Specification carbon steel or 316/316L (1.4401/1.4404) (other materials at request) Inconel® (other materials at request) 316/316L (1.4401/1.4404) or 316 (1.4401) Threaded: 1 1/2" NPT-F or 2" NPT-F or 1 1/2" Socket Weld or 2" Socket Weld Flanged: Various ANSI or EN/DIN flanges From 356 mm (14") up to 3048 mm (120") - other lengths at request 27 DiMEnSiOnS in mm (inches) Transmitter head Top Mounted E31/E32 - J/K/L 102 (4.02) Dual Cable Entries 3/4" nPT or M20 x 1,5 22 (0.87) 262 (10.32) 72 (2.81) 98 (3.86) A A 103 (4.04) 70° 206 (8.10) Level Range ± 2 (0.08) Level Range 133 (5.24) Side/bottom cage E33/E34 - J/K/L B Side/side cage E35/E36 - J/K/L 407 (16) Side/side cage E35/E36 - J/K/L 407 (16) 407 (16) A A Level Range ± 2 (0.08) Level Range ± 2 (0.08) 133 (5.24) 133 (5.24) B TEMPERaTuRE EXTEnSiOnS 1" nPT-F drain (plug not supplied) B A Level Range ± 2 (0.08) 133 (5.24) 1" nPT-F drain (plug not supplied) 610 (24) B Models E3x-D/E/F Models E3x-M/n/P Models E3x-a/b/C 28 407 (16) 407 (16) 100 (3.95) 159 (6.28) 509 (20) Side/bottom cage E33/E34 - J/K/L 712 (28) C DiMEnSiOnS in mm (inches) Dimension a for all models Cage rating 150 / 300 / 600 lbs PN 16 .. PN 100 900 / 1500 lbs PN 160 / PN 250 2500 lbs PN 320 SG range 4 th digit Dimension a 1.10 - 2.20 L/C/P/F 186 (7.32) 0.23 - 0.54 0.55 - 1.09 0.55 - 1.09 J/A/M/D K/B/N/E K/B/N/E 236 (9.29) 186 (7.32) 245 (9.65) 320 (12.60) Dimensions b and C for external cage models (E33/E34/E35/E36) Flanged process connections Flange size 1 1/2" 2" DN 40 DN 50 Flange rating 150 / 300 / 600 lbs 600 lbs 900 lbs 1500 lbs 2500 lbs 150 / 300 / 600 lbs 600 lbs 900 lbs 1500 lbs 2500 lbs PN 16 / PN 25 / PN 40 PN 63 / PN 100 PN 160 PN 250 PN 320 PN 16 PN 25 / 40 PN 63 PN 100 PN 160 PN 250 PN 320 Threaded / Socket weld process connections Size 1 1/2" 2" Cage rating 150 / 300 / 600 / 900 lbs 1500 lbs 2500 lbs 150 / 300 / 600 / 900 lbs 1500 lbs 2500 lbs Connection type Slip on - ANSI RF Weldneck - ANSI RJ Weldneck - ANSI RJ Weldneck - ANSI RJ Weldneck - ANSI RJ Slip on - ANSI RF Weldneck - ANSI RJ Weldneck - ANSI RJ Weldneck - ANSI RJ Weldneck - ANSI RJ EN 1092-1 Type B1 EN 1092-1 Type B2 EN 1092-1 Type B2 EN 1092-1 Type B2 EN 1092-1 Type B2 EN 1092-1 Type B1 EN 1092-1 Type B1 EN 1092-1 Type B2 EN 1092-1 Type B2 EN 1092-1 Type B2 EN 1092-1 Type B2 EN 1092-1 Type B2 Connection type NPT/SW NPT/SW NPT/SW NPT/SW NPT/SW NPT/SW b Dimensions 180 (7.09) 180 (7.09) 193 (7.60) 185 (7.28) 228 (8.98) 185 (7.28) 185 (7.28) 214 (8.43) 211 (8.31) 249 (9.80) 180 (7.09) 200 (7.87) 143 (5.63) 177 (6.97) 197 (7.76) 185 (7.28) 188 (7.40) 202 (7.95) 208 (8.19) 159 (6.26) 186 (7.32) 214 (8.43) b Dimensions 81 (3.19) 89 (3.50) 102 (4.02) 84 (3.31) 98 (3.86) 111 (4.37) C 268 (10.55) 268 (10.55) 283 (11.14) 283 (11.14) 313 (12.32) 273 (10.75) 273 (10.75) 303 (11.93) 303 (11.93) 328 (12.91) 268 (10.55) 288 (11.34) 288 (11.34) 303 (11.93) 313 (12.32) 273 (10.75) 278 (10.95) 293 (11.54) 298 (11.73) 303 (11.93) 313 (12.32) 328 (12.91) C Not Applicable 29 OPERaTinG TEMPERaTuRES The following charts lists combinations of process and ambient temperatures that should not be exceeded, with standard instruments non-steam applications 350 Process temperature °C 300 250 200 150 100 50 0 30 35 40 45 Digit 4 = J/K/L 50 55 ambient temp. °C Digit 4 = a/b/C Digit 4 = M/n/P and digit 9 = 1 60 65 70 75 Digit 4 = D/E/F Digit 4 = M/n/P and digit 9 = 3 Steam applications Process temperature °C 350 300 250 200 150 100 50 0 30 35 40 45 Digit 4 = K 50 55 ambient temp. °C Digit 4 = b Digit 4 = n 60 65 70 75 Digit 4 = E MODEL iDEnTiFiCaTiOn a complete measuring system consists of: 1. One order code for a complete standard E3 Modulevel® transmitter. Order code for modified models/adders: put an "X" in front of the closest matching order code and specify the modification/adders separately. e.g: XE35-KQ3A-H1B X = material certification EN 10204-3.1 2. Options: - Adjustable displacer hanger for top mounted units, cable length 2,5 m (8'). Order code 032-3110-004 – required when distance between the top of the displacer and the flange face is > dimension a (see page 10 & 11) + 60 mm (2.36"). - Free of charge: Magnetrol master C.D. with E3 Modulevel DTM (PACTware®). Order code: 090-bE59-200 (included in each order). 30 MODEL iDEnTiFiCaTiOn – nOn STEaM applications (max 600 lbs) BASIC MODEL NUMBER Carbon steel models E 3 1 E 3 3 E 3 5 Stainless steel models top mounted E3 Modulevel E3 Modulevel with side/bottom cage E3 Modulevel with side/side cage E 3 2 E 3 4 E 3 6 top mounted E3 Modulevel E3 Modulevel with side/bottom cage E3 Modulevel with side/side cage SPECIFIC GRAVITY AND PROCESS TEMPERATURE (consult factory for interface applications) Match temperature extensions with max. process temperature (digit 9) 150° C 200° C 230°C 290°C 315°C L C P F P J A K M B D N E PROCESS CONNECTION For top mounted connection type 150 lbs RF G3 H3 K3 M E31/E32 - ANSI Flange rating 600 lbs 300 lbs RF RF RJ G4 G5 GK H4 H5 HK K4 K5 KK Size 3" 4" 6" For external cage models N max. temp. / S.G. 0.23 - 0.54 specific gravity 0.55 - 1.09 specific gravity 1.10 - 2.20 specific gravity E31/E32 - EN 1092-1 (DIN) Flange rating PN 16 PN 25/40 PN 63 PN 100 Size Type B1 Type B1 Type B2 Type B2 EA FA GA EC FC GC ED FD GD EE FE GE DN 80 DN 100 DN 150 E33 ... E36 - ANSI Flange/Cage rating E33 ... E36 - EN 1092-1 (DIN) Flange rating 600 lbs 300 lbs PN 16 PN 25/40 PN 63 PN 100 Size Size RF Type B1 Type B1 Type B2 Type B2 RF RJ P3 P4 P5 PK 11/2" flanged DN 40 Q3 Q4 Q5 QK 2" flanged CA CC CD CE flanged A3 A4 A5 11/2" NPT-F E3 E4 E5 2" NPT-F DN 50 R3 R4 R5 11/2" S.W. DA DC DD DE flanged F3 F4 F5 2" S.W. 150 lbs RF LEVEL RANGE 356 14 A 813 32 1219 48 B C 1524 60 1829 72 D E 2134 84 F 2438 96 G 2743 108 H 3048 120 I mm inches code TRANSMITTER ELECTRONICS OUTPUT/COMMUNICATION H F 4-20 mA with Hart® communication incl. display / 3 button keypad FOUNDATION Fieldbus communication incl. display / 3 button keypad MAX PROCESS TEMPERATURE Match max. process temperature with temperature extensions (digit 4) 1 3 Process temp. up to +290 °C (+550 °F) – digit 4: ALL Process temp. from +291 °C (+551 °F) up to +315 °C (+600 °F) – digit 4: M, N or P APPROVALS & HOUSING Cast aluminium NPT M20 J K A B E F 5 6 1 2 3/4" E 3 Stainless Steel NPT M20 L M C D G H 7 8 3 4 3/4" housing material Cable entry Approval Weatherproof ATEX and FISCO intrinsically safe ATEX (Hart and FF) Explosion proof FM and FISCO intrinsically safe FM (Hart and FF) Explosion proof complete code for E3 Modulevel transmitter – nOn STEaM applications 31 MODEL iDEnTiFiCaTiOn – STEaM applications (max 600 lbs) BASIC MODEL NUMBER Carbon steel models E 3 1 E 3 3 E 3 5 Stainless steel models top mounted E3 Modulevel E3 Modulevel with side/bottom cage E3 Modulevel with side/side cage E 3 2 E 3 4 E 3 6 top mounted E3 Modulevel E3 Modulevel with side/bottom cage E3 Modulevel with side/side cage SPECIFIC GRAVITY AND PROCESS TEMPERATURE (consult factory for interface applications) Match temperature extensions with max. process temperature (digit 9) 150°C 200°C K 230°C B N PROCESS CONNECTION For top mounted connection type 150 lbs RF G3 H3 K3 E31/E32 - ANSI Flange rating 600 lbs 300 lbs RF RF RJ G4 G5 GK H4 H5 HK K4 K5 KK E Size 3" 4" 6" For external cage models max. temp. / S.G. 260°C 0.55 - 1.09 specific gravity E31/E32 - EN 1092-1 (DIN) Flange rating PN 16 PN 25/40 PN 63 PN 100 Size Type B1 Type B1 Type B2 Type B2 EA FA GA EC FC GC ED FD GD EE FE GE DN 80 DN 100 DN 150 E33 ... E36 - ANSI Flange/Cage rating E33 ... E36 - EN 1092-1 (DIN) Flange rating 600 lbs 300 lbs PN 16 PN 25/40 PN 63 PN 100 Size Size RF Type B1 Type B1 Type B2 Type B2 RF RJ P3 P4 P5 PK 11/2" flanged DN 40 Q3 Q4 Q5 QK 2" flanged CA CC CD CE flanged A3 A4 A5 11/2" NPT-F E3 E4 E5 2" NPT-F DN 50 R3 R4 R5 11/2" S.W. DA DC DD DE flanged F3 F4 F5 2" S.W. 150 lbs RF LEVEL RANGE 356 14 A 813 32 1219 48 B C 1524 60 D 1829 72 E 2134 84 F 2438 96 G 2743 108 H 3048 120 I mm inches code TRANSMITTER ELECTRONICS OUTPUT/COMMUNICATION H F 4-20 mA with Hart® communication incl. display / 3 button keypad FOUNDATION Fieldbus communication incl. display / 3 button keypad MAX PROCESS TEMPERATURE Match max. process temperature with temperature extensions (digit 4) 1 2 3 Process temp. up to +150 °C (+300 °F) – digit 4: K Process temp. from +151 °C (+301 °F) up to +230 °C (+450 °F) – digit 4: B or N Process temp. from +231 °C (+451 °F) up to +260 °C (+500 °F) – digit 4: E APPROVALS & HOUSING Cast aluminium NPT M20 J K A B E F 5 6 1 2 3/4" E 3 32 Stainless Steel NPT M20 L M C D G H 7 8 3 4 3/4" housing material Cable entry Approval Weatherproof ATEX and FISCO intrinsically safe ATEX (Hart and FF) Explosion proof FM and FISCO intrinsically safe FM (Hart and FF) Explosion proof complete code for E3 Modulevel transmitter – STEaM applications MODEL iDEnTiFiCaTiOn – nOn STEaM applications (from 900 lbs to 2500 lbs) BASIC MODEL NUMBER Carbon steel models E 3 1 E 3 3 E 3 5 Stainless steel models top mounted E3 Modulevel E3 Modulevel with side/bottom cage E3 Modulevel with side/side cage E 3 2 E 3 4 E 3 6 top mounted E3 Modulevel E3 Modulevel with side/bottom cage E3 Modulevel with side/side cage SPECIFIC GRAVITY AND PROCESS TEMPERATURE (consult factory for interface applications) Match temperature extensions with max. process temperature (digit 9) 150° C K 200° C 230° C B 290°C N E PROCESS CONNECTION For top mounted connection type E31/E32 - ANSI Flange rating 2500 lbs 900 lbs 1500 lbs RJ ¿ RJ RJ GL – – HL HM HN KL KM KN Size 3" 4" 6" For external cage models E33...E36 - ANSI Flange/Cage rating 2500 lbs 900 lbs 1500 lbs RJ ¿ RJ RJ PL PM PN QL QM QN AL AM AN EL EM EN RL RM RN FL FM FN Size 1 1/2" flanged 2" flanged 1 1/2" NPT-F 2" NPT-F 1 1/2" S.W. 2" S.W. max. temp. / S.G. 315° C N 0.55 - 1.09 specific gravity E31/E32 - EN 1092-1 (DIN) Flange rating PN 160 PN 250 PN 320 Type B2 Type B2 Type B2 EF EG EH FF FG FH GF GG GH E33...E36 - EN 1092-1 (DIN) Flange rating PN 160 PN 250 PN 320 Type B2 Type B2 Type B2 CF CG CH DF DG DH ¿ Max. 355 bar (5150 psig) @ +40 °C (+100 °F) LEVEL RANGE 356 14 A 813 32 1219 48 B C 1524 60 D TRANSMITTER ELECTRONICS OUTPUT/COMMUNICATION H F E 2134 84 F 2438 96 G 2743 108 H 3048 120 I DN 80 DN 100 DN 150 Size DN 40 flanged DN 50 flanged mm inches code 4-20 mA with Hart® communication incl. display / 3 button keypad FOUNDATION Fieldbus communication incl. display / 3 button keypad MAX PROCESS TEMPERATURE Match max. process temperature with temperature extensions (digit 4) 1 3 Process temp. up to +290 °C (+550 °F) – digit 4: ALL Process temp. from +291 °C (+551 °F) up to +315 °C (+600 °F) – digit 4: N APPROVALS & HOUSING Cast aluminium NPT M20 J K A B E F 5 6 1 2 3/4" E 3 1829 72 Size Stainless Steel NPT M20 L M C D G H 7 8 3 4 3/4" housing material Cable entry Approval Weatherproof ATEX and FISCO intrinsically safe ATEX (Hart and FF) Explosion proof FM and FISCO intrinsically safe FM (Hart and FF) Explosion proof complete code for E3 Modulevel transmitter – nOn STEaM applications / high pressure 33 MODEL iDEnTiFiCaTiOn – STEaM applications (from 900 lbs to 2500 lbs) BASIC MODEL NUMBER Carbon steel models E 3 1 E 3 3 E 3 5 Stainless steel models top mounted E3 Modulevel E3 Modulevel with side/bottom cage E3 Modulevel with side/side cage E 3 2 E 3 4 E 3 6 top mounted E3 Modulevel E3 Modulevel with side/bottom cage E3 Modulevel with side/side cage SPECIFIC GRAVITY AND PROCESS TEMPERATURE (consult factory for interface applications) Match temperature extensions with max. process temperature (digit 9) 150°C 200°C K 230°C B N PROCESS CONNECTION For top mounted connection type E31/E32 - ANSI Flange rating 2500 lbs 900 lbs 1500 lbs RJ ¿ RJ RJ GL – – HL HM HN KL KM KN E Size 3" 4" 6" For external cage models E33...E36 - ANSI Flange/Cage rating 2500 lbs 900 lbs 1500 lbs RJ ¿ RJ RJ PL PM PN QL QM QN AL AM AN EL EM EN RL RM RN FL FM FN max. temp. / S.G. 260°C Size 1 1/2" flanged 2" flanged 1 1/2" NPT-F 2" NPT-F 1 1/2" S.W. 2" S.W. 0.55 - 1.09 specific gravity E31/E32 - EN 1092-1 (DIN) Flange rating PN 160 PN 250 PN 320 Type B2 Type B2 Type B2 EF EG EH FF FG FH GF GG GH E33...E36 - EN 1092-1 (DIN) Flange rating PN 160 PN 250 PN 320 Type B2 Type B2 Type B2 CF CG CH DF DG DH ¿ Max. 355 bar (5150 psig) @ +40 °C (+100 °F) LEVEL RANGE 356 14 A 813 32 1219 48 B C 1524 60 1829 72 D TRANSMITTER ELECTRONICS E 2134 84 F 2438 96 G 2743 108 H 3048 120 I Size DN 80 DN 100 DN 150 Size DN 40 flanged DN 50 flanged mm inches code OUTPUT/COMMUNICATION H F 4 - 20 mA with Hart® communication incl. display / 3 button keypad FOUNDATION Fieldbus communication incl. display / 3 button keypad MAX PROCESS TEMPERATURE Match max. process temperature with temperature extensions (digit 4) 1 2 3 Process temp. up to +150 °C (+300 °F) – digit 4: K Process temp. from +151 °C (+301 °F) up to +230 °C (+450 °F) – digit 4: B or N Process temp. from +231 °C (+451 °F) up to +260 °C (+500 °F) – digit 4: E APPROVALS & HOUSING Cast aluminium NPT M20 J K A B E F 5 6 1 2 3/4" E 3 34 Stainless Steel NPT M20 L M C D G H 7 8 3 4 3/4" housing material Cable entry Approval Weatherproof ATEX and FISCO intrinsically safe ATEX (Hart and FF) Explosion proof FM and FISCO intrinsically safe FM (Hart and FF) Explosion proof complete code for E3 Modulevel transmitter – STEaM applications / high pressure E3 Modulevel Displacer Type Transmitter ® Configuration Data Sheet Copy blank page and store calibration data for future reference and troubleshooting. (data can also be printed from PACTware with function print online parameterisation) identification Vessel name Vessel # Process medium Tag # Electronics serial # Configuration item Screen Loop «Loop» Level Level units Process SG Operating temp 4 mA point 20 mA point Level offset Damping System fault state Trim level Trim 4 mA Trim 20 mA Measurement type Calibration selected Calibrated SG Dry sensor value Sensor cal low Level cal low Sensor cal high Level cal high LVDT % used Firmware version «Level» Value Value «LvlUnits» «Proc SG» «OperTemp» «Set 4mA» «Set 20mA» «Lvl Ofst» «Damping» «Fault» «Trim Lvl» «Trim 4» «Trim 20» «MeasType» «Calselect» «Calib SG» «DrySensr» «SnsrCalLo» «LvlCalLo» «SnsrCalHi» «LvlCalHi» «LVDT%» «E3 ModHT» 35 iMPORTanT SERViCE POLiCy Owners of Magnetrol products may request the return of a control; or, any part of a control for complete rebuilding or replacement. They will be rebuilt or replaced promptly. Magnetrol International will repair or replace the control, at no cost to the purchaser, (or owner) other than transportation cost if: a. Returned within the warranty period; and, b. The factory inspection finds the cause of the malfunction to be defective material or workmanship. If the trouble is the result of conditions beyond our control; or, is nOT covered by the warranty, there will be charges for labour and the parts required to rebuild or replace the equipment. In some cases, it may be expedient to ship replacement parts; or, in extreme cases a complete new control, to replace the original equipment before it is returned. If this is desired, notify the factory of both the model and serial numbers of the control to be replaced. In such cases, credit for the materials returned, will be determined on the basis of the applicability of our warranty. No claims for misapplication, labour, direct or consequential damage will be allowed. RETuRnED MaTERiaL PROCEDuRE So that we may efficiently process any materials that are returned, it is essential that a “Return Material Authorisation” (RMA) form will be obtained from the factory. It is mandatory that this form will be attached to each material returned. This form is available through Magnetrol’s local representative or by contacting the factory. Please supply the following information: 1. 2. 3. 4. 5. 6. Purchaser Name Description of Material Serial Number and Ref Number Desired Action Reason for Return Process details All shipments returned to the factory must be by prepaid transportation. Magnetrol will not accept collect shipments. All replacements will be shipped FOB factory. BULLETIN N°: EFFECTIVE: SUPERSEDES: UNDER RESERVE OF MODIFICATIONS BE 48-635.1 OCTOBER 2009 March 2009 www.m a gne tr ol.c om BENELUX FRANCE Heikensstraat 6, 9240 Zele, België -Belgique Tel. +32 (0)52.45.11.11 • Fax. +32 (0)52.45.09.93 • E-Mail: [email protected] DEUTSCHLAND Alte Ziegelei 2-4, D-51491 Overath Tel. +49 (0)2204 / 9536-0 • Fax. +49 (0)2204 / 9536-53 • E-Mail: [email protected] INDIA B-506, Sagar Tech Plaza, Saki Naka Junction, Andheri (E), Mumbai - 400072 Tel. +91 22 2850 7903 • Fax. +91 22 2850 7904 • E-Mail: [email protected] ITALIA Via Arese 12, I-20159 Milano Tel. +39 02 607.22.98 • Fax. +39 02 668.66.52 • E-Mail: [email protected] RUSSIA 198095 Saint-Petersburg, Marshala Govorova street, house 35A, office 427 Tel. +7 812 320 70 87 • E-Mail: [email protected] U.A.E. DAFZA Office 5EA 722 • PO Box 293671 • Dubai Tel. +971-4-6091735 • Fax +971-4-6091736 • E-Mail: [email protected] UNITED KINGDOM Unit 1 Regent Business Centre, Jubilee Road Burgess Hill West Sussex RH 15 9TL Tel. +44 (0)1444 871313 • Fax +44 (0)1444 871317 • E-Mail: [email protected]