Qualification of Maxi, Mini, Micro, VI-200 and VI-J00 Products to Railway Applications Shock and Vibration Standard EN 61373 Governing Standard BS EN 50155 Railway Applications – Electronic equipment used on rolling stock. Date: May, 2006 Qualification of Maxi, Mini, Micro, VI-200 and VI-J00 Products to Railway Applications – Shock and Vibration Standard EN 61373 1. PURPOSE: To demonstrate compliance of Vicor product to the environmental (EN 50125-1), shock and vibration (EN 61373) standards from EN 50155, the European Standard for electronic equipment used in Railway applications. 2. EXECUTIVE SUMMARY: Representative DC-DC power conversion modules were selected, VI-810423B was selected as the representative model for the Maxi, Mini and Micro products and VI-2T3-CU was selected as the representative model for the VI-200 and VI-J00 products. Each group was tested as outlined below to demonstrate compliance to EN 50155. Both groups successfully completed the testing with no deterioration in the performance of the modules as demonstrated in the test results. 3 REQUIREMENTS: 3.1 Test Samples: Each test group contained 15 test samples. 3.2 Production Requirements: All test samples were manufactured with the standard process. 3.3 Testing Requirements: All modules must be tested on the standard production ATE tester for that specific model, passing all tests before initiating qualification testing. During qualification testing the product must operate as outlined in the test requirement. Upon the completion of each test set each module must be tested to verify that there are no electrical failures. Each module must also be visually inspected to verify that there are no visual defects. Page 2 of 80 Pages Qualification of Maxi, Mini, Micro, VI-200 and VI-J00 Products to Railway Applications – Shock and Vibration Standard EN 61373 3.4 Definition of Electrical Failure: A failure will be a module that changes in electrical performance (parameters outside acceptable tolerance limits of specification) or other criteria specific to an environmental test. If the cause of the failure is caused by fixture failure or operator error it will not be counted as a failure. 4 TEST SEQUENCE 1. Initial Electrical Performance Test At Rated Operating Temperatures: Test Method: Functional ATE test. 2. Shock & Vibration Test: Test performed at outside LAB – The report from the outside Lab has been added to the end of this report. Test Condition: Nominal input voltage, no load, output monitored to verify continuous operation. Test Parameters: Random Vibration: Category <0.3Kg Freq range: 5-150Hz @ 5grms: 5hrs per axis Shock: Long./Trans./Vert. Axis Peak acceleration:5g/2g/1g Duration: 50ms/ 20ms/ 20ms. 3. Electrical Performance Tests At Rated Operational Temperatures: Test Method: Functional ATE test Page 3 of 80 Pages Qualification of Maxi, Mini, Micro, VI-200 and VI-J00 Products to Railway Applications – Shock and Vibration Standard EN 61373 4. Temperature/Relative Humidity Test Test Condition: Non-biased. Test Parameters Time 10 hours Temperature 55°C Relative Humidity 95%RH 5. Operating Temperature Test Test Condition: Nominal Input Full load, continuous operation. Test Parameters Time 8 hrs Temperature 85°C for 6 hrs followed by 2 hrs at –40°C 6. Electrical Performance Tests At Rated Operational Temperatures: Test Method: Functional ATE test. Page 4 of 80 Pages Qualification of Maxi, Mini, Micro, VI-200 and VI-J00 Products to Railway Applications – Shock and Vibration Standard EN 61373 5. TEST DATA VI-2T3- CU – Vibration And Shock Test Results CONTINUATION / RELIABILITY ENGINEERING DEPARTMENT RANDOM VIBRATION: (5GRMS 5-150HZ) SHOCK: (1G 20MS, 2G 20MS, 5G 50MS) ENG TECHNICIAN: EDWARD MEJIA / NATIONAL TECHNICAL SYSTEMS 978.263.2933 MODEL NUMBER: VI-2T3-CU Y AXIS Serial # Date V HR 1 V HR 2 V HR 3 V HR 4 V HR 5 S 1G+ S 1G- S 2G+ S 2G- S 5G+ S 5G- 210511282417 02/15/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210511282406 02/15/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210512083211 02/15/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210511291590 02/15/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210512083212 02/17/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210511291592 02/17/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210512083215 02/17/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210512083225 02/17/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210511282400 02/17/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210512083207 02/17/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210512083219 02/17/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210511282420 02/17/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210512083213 02/17/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210511282418 02/17/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210512083208 02/17/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS Page 5 of 80 Pages Qualification of Maxi, Mini, Micro, VI-200 and VI-J00 Products to Railway Applications – Shock and Vibration Standard EN 61373 VI-2T3- CU – Vibration And Shock Test Results - Continued VI-2T3-CU X AXIS Serial # Date V HR 1 V HR 2 V HR 3 V HR 4 V HR 5 S 1G+ S 1G- S 2G+ S 2G- S 5G+ S 5G- 210511282400 02/20/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210511282406 02/20/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210511282417 02/20/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210511282418 02/20/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210511282420 02/20/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210511291590 02/20/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210511291592 02/20/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210512083207 02/20/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210512083208 02/20/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210512083211 02/20/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210512083212 02/20/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210512083213 02/20/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210512083215 02/20/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210512083219 02/20/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210512083225 02/20/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS VI-2T3-CU Z AXIS Serial # Date V HR 1 V HR 2 V HR 3 V HR 4 V HR 5 S 1G+ S 1G- S 2G+ S 2G- S 5G+ S 5G- 210511282417 02/21/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210511282406 02/21/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210512083211 02/21/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210511291590 02/21/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210512083212 02/21/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210511291592 02/21/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210512083215 02/21/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210512083225 02/21/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210511282400 02/21/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210512083207 02/21/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210512083219 02/21/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210511282420 02/21/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210512083213 02/21/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210511282418 02/21/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 210512083208 02/21/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS Page 6 of 80 Pages Qualification of Maxi, Mini, Micro, VI-200 and VI-J00 Products to Railway Applications – Shock and Vibration Standard EN 61373 VI-2T3- CU – ATE Test Data Start Date Result Testkind Part Number Serial Number 2005-11-28 18:00:10 Device Passed Functional Test VI-2T3-CV 210511282400 2006-03-07 11:11:11 Device Passed Functional Test VI-2T3-CV 210511282400 2006-03-09 14:25:07 Device Passed Functional Test VI-2T3-CV 210511282400 2005-11-28 18:01:21 Device Passed Functional Test VI-2T3-CV 210511282406 2006-03-07 11:10:06 Device Passed Functional Test VI-2T3-CV 210511282406 2006-03-09 15:23:03 Device Passed Functional Test VI-2T3-CV 210511282406 2005-11-28 17:59:35 Device Passed Functional Test VI-2T3-CV 210511282417 2006-03-07 11:09:44 Device Passed Functional Test VI-2T3-CV 210511282417 2006-03-09 14:25:08 Device Passed Functional Test VI-2T3-CV 210511282417 2005-11-28 17:59:22 Device Passed Functional Test VI-2T3-CV 210511282418 2006-03-07 11:12:58 Device Passed Functional Test VI-2T3-CV 210511282418 2006-03-09 14:23:29 Device Passed Functional Test VI-2T3-CV 210511282418 2005-11-28 17:55:02 Device Passed Functional Test VI-2T3-CV 210511282420 2006-03-07 11:12:31 Device Passed Functional Test VI-2T3-CV 210511282420 2006-03-09 15:18:33 Device Passed Functional Test VI-2T3-CV 210511282420 2005-11-29 13:56:24 Device Passed Functional Test VI-2T3-CV 210511291590 2006-03-07 11:10:58 Device Passed Functional Test VI-2T3-CV 210511291590 2006-03-09 14:22:38 Device Passed Functional Test VI-2T3-CV 210511291590 2005-11-29 14:02:12 Device Passed Functional Test VI-2T3-CV 210511291592 2006-03-07 11:13:18 Device Passed Functional Test VI-2T3-CV 210511291592 2006-03-09 15:17:20 Device Passed Functional Test VI-2T3-CV 210511291592 2005-12-08 21:44:11 Device Passed Functional Test VI-2T3-CV 210512083207 2006-03-07 11:12:18 Device Passed Functional Test VI-2T3-CV 210512083207 2006-03-09 14:20:32 Device Passed Functional Test VI-2T3-CV 210512083207 Page 7 of 80 Pages Qualification of Maxi, Mini, Micro, VI-200 and VI-J00 Products to Railway Applications – Shock and Vibration Standard EN 61373 Start Date Result Testkind Part Number Serial Number 2005-12-08 21:44:52 Device Passed Functional Test VI-2T3-CV 210512083208 2006-03-07 11:12:45 Device Passed Functional Test VI-2T3-CV 210512083208 2006-03-09 14:24:42 Device Passed Functional Test VI-2T3-CV 210512083208 2005-12-08 21:44:23 Device Passed Functional Test VI-2T3-CV 210512083211 2006-03-07 11:11:41 Device Passed Functional Test VI-2T3-CV 210512083211 2006-03-09 15:20:36 Device Passed Functional Test VI-2T3-CV 210512083211 2005-12-08 21:45:17 Device Passed Functional Test VI-2T3-CV 210512083212 2006-03-07 11:13:27 Device Passed Functional Test VI-2T3-CV 210512083212 2006-03-09 14:22:26 Device Passed Functional Test VI-2T3-CV 210512083212 2005-12-08 21:47:56 Device Passed Functional Test VI-2T3-CV 210512083213 2006-03-07 11:10:30 Device Passed Functional Test VI-2T3-CV 210512083213 2006-03-09 14:23:55 Device Passed Functional Test VI-2T3-CV 210512083213 2005-12-08 21:47:07 Device Passed Functional Test VI-2T3-CV 210512083215 2006-03-07 11:12:06 Device Passed Functional Test VI-2T3-CV 210512083215 2006-03-09 15:19:29 Device Passed Functional Test VI-2T3-CV 210512083215 2005-12-08 21:48:32 Device Passed Functional Test VI-2T3-CV 210512083219 2006-03-07 11:10:46 Device Passed Functional Test VI-2T3-CV 210512083219 2006-03-09 14:20:51 Device Passed Functional Test VI-2T3-CV 210512083219 2005-12-08 21:46:43 Device Passed Functional Test VI-2T3-CV 210512083225 2006-03-07 11:11:53 Device Passed Functional Test VI-2T3-CV 210512083225 2006-03-09 15:21:42 Device Passed Functional Test VI-2T3-CV 210512083225 Page 8 of 80 Pages Qualification of Maxi, Mini, Micro, VI-200 and VI-J00 Products to Railway Applications – Shock and Vibration Standard EN 61373 VI-810423B – Vibration And Shock Test Results - CONTINUATION / RELIABILITY ENGINEERING DEPARTMENT RANDOM VIBRATION: (5G RMS 5-150HZ) SHOCK: (1G 20MS, 2G 20MS, 5G 50MS) ENG TECHNICIAN: EDWARD MEJIA / NATIONAL TECHNICAL SYSTEMS 978.263.2933 MODEL NUMBER: VI-810423B Y AXIS Serial # Date V HR 1 V HR 2 V HR 3 V HR 4 V HR 5 S 1G+ S 1G- S 2G+ S 2G- S 5G+ S 5G- 01051202143150 02/28/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143151 02/22/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143152 02/22/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143153 02/22/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143154 02/22/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143434 02/27/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143436 02/24/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143437 02/26/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143438 02/22/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143440 02/23/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143442 02/22/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143448 02/22/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143449 02/22/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143450 02/22/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143451 02/25/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS Serial # Date V HR 1 V HR 2 V HR 3 V HR 4 V HR 5 S 1G+ S 1G- S 2G+ S 2G- S 5G+ S 5G- 01051202143153 02/23/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143450 02/23/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143152 02/23/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143449 02/23/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143442 02/23/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143154 02/23/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143151 02/24/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143438 02/24/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143448 02/24/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143440 02/24/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143436 02/24/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143451 02/24/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143437 02/24/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143434 02/24/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143150 02/24/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS VI-810423B X AXIS Page 9 of 80 Pages Qualification of Maxi, Mini, Micro, VI-200 and VI-J00 Products to Railway Applications – Shock and Vibration Standard EN 61373 VI-810423B – Vibration And Shock Test Results - Continued Z AXIS Serial # Date V HR 1 V HR 2 V HR 3 V HR 4 V HR 5 S 1G+ S 1G- S 2G+ S 2G- S 5G+ S 5G- 01051202143153 03/01/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143450 03/01/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143152 03/01/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143449 03/01/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143442 03/01/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143154 03/01/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143151 03/01/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143438 03/01/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143448 03/01/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143440 03/01/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143436 03/01/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143451 03/02/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143437 03/02/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143434 03/02/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS 01051202143150 03/02/2006 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS Page 10 of 80 Pages Qualification of Maxi, Mini, Micro, VI-200 and VI-J00 Products to Railway Applications – Shock and Vibration Standard EN 61373 VI-810423B – Test Data Start Date Bin Testkind Part Number Serial Number 2005-12-06 08:23:56 Device Passed Functional Test VI-810423B 01051202143150 2006-03-02 16:43:54 Device Passed Functional Test VI-810423B 01051202143150 2006-03-07 12:47:46 Device Passed Functional Test VI-810423B 01051202143150 2005-12-06 08:11:45 Device Passed Functional Test VI-810423B 01051202143151 2006-03-02 16:42:16 Device Passed Functional Test VI-810423B 01051202143151 2006-03-07 11:52:11 Device Passed Functional Test VI-810423B 01051202143151 2005-12-06 08:22:25 Device Passed Functional Test VI-810423B 01051202143152 2006-03-02 16:55:07 Device Passed Functional Test VI-810423B 01051202143152 2006-03-07 11:42:38 Device Passed Functional Test VI-810423B 01051202143152 2005-12-06 08:23:13 Device Passed Functional Test VI-810423B 01051202143153 2006-03-02 16:54:23 Device Passed Functional Test VI-810423B 01051202143153 2006-03-07 11:37:03 Device Passed Functional Test VI-810423B 01051202143153 2005-12-06 08:25:15 Device Passed Functional Test VI-810423B 01051202143154 2006-03-02 16:47:38 Device Passed Functional Test VI-810423B 01051202143154 2006-03-07 11:50:42 Device Passed Functional Test VI-810423B 01051202143154 2005-12-06 08:24:18 Device Passed Functional Test VI-810423B 01051202143434 2006-03-02 16:58:05 Device Passed Functional Test VI-810423B 01051202143434 2006-03-07 12:46:25 Device Passed Functional Test VI-810423B 01051202143434 2005-12-06 08:21:01 Device Passed Functional Test VI-810423B 01051202143436 2006-03-02 16:57:18 Device Passed Functional Test VI-810423B 01051202143436 2006-03-07 12:40:31 Device Passed Functional Test VI-810423B 01051202143436 2005-12-06 08:17:28 Device Passed Functional Test VI-810423B 01051202143437 2006-03-02 16:45:43 Device Passed Functional Test VI-810423B 01051202143437 2006-03-07 12:44:29 Device Passed Functional Test VI-810423B 01051202143437 2005-12-06 08:20:19 Device Passed Functional Test VI-810423B 01051202143438 2006-03-07 11:56:17 Device Passed Functional Test VI-810423B 01051202143438 2005-12-06 08:23:35 Device Passed Functional Test VI-810423B 01051202143440 2006-03-02 17:00:45 Device Passed Functional Test VI-810423B 01051202143440 2006-03-07 12:39:17 Device Passed Functional Test VI-810423B 01051202143440 2005-12-06 08:22:37 Device Passed Functional Test VI-810423B 01051202143442 2006-03-02 16:51:06 Device Passed Functional Test VI-810423B 01051202143442 2006-03-07 11:48:31 Device Passed Functional Test VI-810423B 01051202143442 Page 11 of 80 Pages Qualification of Maxi, Mini, Micro, VI-200 and VI-J00 Products to Railway Applications – Shock and Vibration Standard EN 61373 Start Date Bin TestKind Part Number Serial Number 2005-12-06 08:19:39 Device Passed Functional Test VI-810423B 01051202143448 2006-03-02 16:59:36 Device Passed Functional Test VI-810423B 01051202143448 2006-03-07 11:57:47 Device Passed Functional Test VI-810423B 01051202143448 2005-12-06 08:19:16 Device Passed Functional Test VI-810423B 01051202143449 2006-03-02 16:50:01 Device Passed Functional Test VI-810423B 01051202143449 2006-03-07 11:44:48 Device Passed Functional Test VI-810423B 01051202143449 2005-12-06 08:20:35 Device Passed Functional Test VI-810423B 01051202143450 2006-03-07 11:41:12 Device Passed Functional Test VI-810423B 01051202143450 2006-03-07 11:59:42 Device Passed Functional Test VI-810423B 01051202143450 2005-12-06 08:24:56 Device Passed Functional Test VI-810423B 01051202143451 2006-03-02 16:46:43 Device Passed Functional Test VI-810423B 01051202143451 2006-03-07 12:42:48 Device Passed Functional Test VI-810423B 01051202143451 Page 12 of 80 Pages Test Report No. TR-300814-05E, Rev. 0 Vibration and Shock Testing of Power Supplies Prepared For: Vicor Corporation 400 Federal Street Andover, MA 01810 P.O. Number: 158432SEV Prepared By: National Technical Systems 1146 Massachusetts Avenue Boxborough, MA 01719 (978) 266-1001 www.ntscorp.com Issued: March 17, 2006 This report and the information contained herein represent the results of testing articles/products identified and selected by the client. The tests were performed to specifications and/or procedures approved by the client. National Technical Systems (“NTS”) makes no representations expressed or implied that such testing fully demonstrates efficiency, performance, reliability, or any other characteristic of the articles being tested, or similar products. This report should not be relied upon as an endorsement or certification by NTS of the equipment tested, nor does it represent any statement whatsoever as to its merchantability or fitness of the test article or similar products for a particular purpose. This document shall not be reproduced except in full without written approval from National Technical Systems (“NTS”). 1 of 68 NTS Report Number: TR-300814-05E, Rev. 0 Revision Page Rev. No Date Original March 17, 2006 Page No. Para. No. 2 of 68 Description NTS Report Number: TR-300814-05E, Rev. 0 Signatures Prepared by Erin K. Reilly, Technical Writer Approved by Steven Goodman, Program Manager Reviewed by NTS Quality Representative 3 of 68 NTS Report Number: TR-300814-05E, Rev. 0 Table of Contents 1.0 Purpose...................................................................................................................................5 2.0 References..............................................................................................................................5 3.0 Test Items...............................................................................................................................5 3.1 Description.....................................................................................................................5 3.2 Security Classification of Items .....................................................................................5 4.0 Test Dates and Equipment ...................................................................................................5 4.1 Test Dates.......................................................................................................................5 4.2 Test Equipment ..............................................................................................................5 5.0 Test Descriptions and Results ..............................................................................................6 5.1 Test Summary ................................................................................................................6 5.2 Random Vibration Test..................................................................................................7 5.3 Shock Test......................................................................................................................9 Appendices Appendix A Test Equipment List........................................................................................ A-1 Appendix B Vibration and Shock Test Data.......................................................................B-1 Appendix C Notices of Deviation......................................................................................... C-1 4 of 68 NTS Report Number: TR-300814-05E, Rev. 0 1.0 Purpose This report presents the test procedures used and the results obtained during the performance of a Vibration and Shock test program. The test program was conducted to assess the ability of 30 Power Supplies to successfully satisfy the requirements specified in the references listed in Section 2.0 of this report. 2.0 References 3.0 2.1 Vicor Corporation Purchase Order Number 158432SEV dated December 20, 2005 2.2 NTS Quotation Number B-1105E-7257-1 dated December 20, 2005 2.3 ISO/IEC 17025:2005(E), General Requirements for the Competence of Testing and Calibration Laboratories, May 15, 2005 2.4 British Standard BS EN 50155:2001, Railway Applications – Electronic Equipment Used on Rolling Stock, dated August 2001 Test Items 3.1 Qty. 15 15 3.2 4.0 Description Item Power Supply Power Supply P/N VI-2T3-CU VI-810-423B S/N N/A N/A Security Classification of Items Unclassified Test Dates and Equipment 4.1 Test Dates February 17-28 and March 2, 2006 4.2 Test Equipment A list of the test equipment used is included in Appendix A of this report. This equipment is calibrated according to ISO/IEC 17025:2005(E) and calibration is traceable to the National Institute of Standards and Technology (NIST). Calibration records are maintained on file at National Technical Systems. 5 of 68 NTS Report Number: TR-300814-05E, Rev. 0 5.0 Test Descriptions and Results x The test items were inspected upon receipt at NTS. No damage was noted. x All testing was performed in accordance with Section 2.0 of this test report. 5.1 Test Summary The Power Supplies met the requirements of Section 2.0 of this test report. There was no damage or deterioration following the Vibration and Shock test program. Four incidents of deviation occurred during Random Vibration testing. x Test #5 in the X-axis was aborted at 36 minutes, 10 seconds. It was noted that the spanners on the piston had loosened during vibration. The spanners were tightened and testing continued. Reference Appendix C for Notice of Deviation Number D-1 dated February 20, 2006. x Test #5 in the X-axis was aborted at 38 minutes, 59 seconds. It was noted that two of the flange bolts on one side of the piston had broken, causing hydraulic oil to spray from the pit. The bolts were replaced and testing continued. Reference Appendix C for Notice of Deviation Number D-2 dated February 20, 2006. x Test #13 in the X-axis was aborted at 3 hours, 54 minutes, 11 seconds. A hairline crack was found near a weld on one of the flanges on the piston, causing hydraulic oil to spray from the pit. The flange was re-welded to cover the crack and testing continued. Reference Appendix C for Notice of Deviation Number D-3 dated February 22, 2006. x Test #21 in the Z-axis was aborted at 8 minutes, 36 seconds. Two of the flange bolts on one side of the piston had broken, causing hydraulic oil to spray from the pit. Testing at that point had been split-banded. Testing in the range from 20 Hz to 150 Hz was completed on the NTS T-4000 Electrodynamic Shaker. Testing in the range from 5 Hz to 20 Hz was completed on the Electro-hydraulic Shaker. Reference Appendix C for Notice of Deviation D-4 dated February 24, 2006. Reference Sections 5.2 through 5.3 for test details and Appendix B for Vibration and Shock test data. Test Section Random Vibration 5.2 Shock 5.3 Reference British Standard BS EN 50155:2001, Railway Applications – Electronic Equipment Used on Rolling Stock, dated August 2001 6 of 68 Met Criteria: Y/N Y Y NTS Report Number: TR-300814-05E, Rev. 0 5.2 Random Vibration Test The Power Supplies, in an operating mode, were securely attached to a fixture plate, which was securely mounted to the Electro-hydraulic Shaker (the NTS T4000 Electro-dynamic Shaker was used for one axis). One control accelerometer was located on the test fixture during all Random Vibration testing to monitor and record testing for later playback and plotting. The vibration system was programmed as follows: Table I: Random Vibration Test TEST PROFILE 5 grms Total 5 Hz to 150 Hz @ 0.1725 g2/Hz 5 hours/axis Three mutually perpendicular axes Random Vibration Test Setup X-axis VI-2T3-CU X-axis VI-810-423B Y-axis VI-2T3-CU Y-axis VI-810-423B 7 of 68 NTS Report Number: TR-300814-05E, Rev. 0 Random Vibration Test Setup Z-axis VI-2T3-CU Z-axis VI-810-423B Z-axis VI-810-423B (T-4000 Shaker) Comments The Power Supplies showed no damage or deterioration following the Random Vibration testing. Reference Appendix B for Vibration and Shock Test Data. Test #5 in the X-axis was aborted at 36 minutes, 10 seconds. It was noted that the spanners on the piston had loosened during vibration. The spanners were tightened and testing continued. Reference Appendix C for Notice of Deviation Number D-1 dated February 20, 2006. Test #5 in the X-axis was aborted at 38 minutes, 59 seconds. It was noted that two of the flange bolts on one side of the piston had broken, causing hydraulic oil to spray from the pit. The bolts were replaced and testing continued. Reference Appendix C for Notice of Deviation Number D-2 dated February 20, 2006. 8 of 68 NTS Report Number: TR-300814-05E, Rev. 0 Test #13 in the X-axis was aborted at 3 hours, 54 minutes, 11 seconds. A hairline crack was found near a weld on one of the flanges on the piston, causing hydraulic oil to spray from the pit. The flange was re-welded to cover the crack and testing continued. Reference Appendix C for Notice of Deviation Number D3 dated February 22, 2006. Test #21 in the Z-axis was aborted at 8 minutes, 36 seconds. Two of the flange bolts on one side of the piston had broken, causing hydraulic oil to spray from the pit. Testing at that point had been split-banded. Testing in the range from 20 Hz to 150 Hz was completed on the NTS T-4000 Electro-dynamic Shaker. Testing in the range from 5 Hz to 20 Hz was completed on the Electro-hydraulic Shaker. Reference Appendix C for Notice of Deviation D-4 dated February 24, 2006. 5.3 Shock Test The Power Supplies, in an operating mode, were securely attached to a fixture plate, which was securely mounted to the NTS Electro-hydraulic Shaker. One control accelerometer was located on the test fixture during all Shock testing to monitor and record testing for later playback and plotting. The vibration system was programmed as follows: Table II: Mechanical Shock Test TEST PROFILE 1 g half-sine waveform 20 millisecond duration 1 shocks in each r directions/axis 6 total shocks Three mutually perpendicular axes TEST PROFILE 5 g’s half-sine waveform 50 millisecond duration 1 shocks in each r directions/axis 6 total shocks Three mutually perpendicular axes 9 of 68 NTS Report Number: TR-300814-05E, Rev. 0 Shock Test Setup X-axis VI-2T3-CU X-axis VI-810-423B Y-axis VI-2T3-CU Y-axis VI-810-423B 10 of 68 NTS Report Number: TR-300814-05E, Rev. 0 Shock Test Setup Z-axis VI-2T3-CU Z-axis VI-810-423B Comments The Power Supplies showed no damage or deterioration following the Mechanical Shock testing. Reference Appendix B for Vibration and Shock Test Data. 11 of 68 NTS Report Number: TR-300814-05E, Rev. 0 Appendix A Test Equipment List A-1 of 68 Calibration Abbreviations UWCE - use with calibrated equipment CBU - calibrate before use NQM - not used for quantitative measurement CAL - calibrated NCR - no calibration required A-2 of 68 Shortcut# Invent # Description/Manufacturer Model #/Serial # Range/Accuracy Frq/Due Dt Calibration Status ________________________________________________________________________________________________________________________________ AC0454 PE440 EARTHQUAKE SIMULATOR 204.63S 000 UWCE MTS SYSTEMS 101 AC0789 AC647 ACCELEROMETER 353B33 1HZ TO 4KHZ 012 CAL PCB 53972 +/-5% 7/01/06 AC1871 AC1871 VIBRATION CONTROLLER 8500 1 - 20 KHZ 012 CAL VIBRATION RESEARC 079cbb,038bfa,0 +/-2% 5-10 HZ 12/07/06 BX0393 PE446E KEYBOARD C1405A 000 NCR HEWLETT PACKARD 3028S53673 BX0894 PE523 VIBRATION CONTROL SYSTEM 2552B 0 TO 20 KHZ 006 CAL GENERAL RADIO 2932-7662D +/-1% 5/05/06 BX1677 ACCELEROMETER 353B17 1-10000HZ, 10MV/G 006 CAL PCB PIEZOTRONICS 98201 +/-5% 3/28/06 ________________________________________________________________________________________________________________________________ NTS Report Number: TR-300814-05E, Rev. 0 NTS Report Number: TR-300814-05E, Rev. 0 Appendix B Vibration and Shock Test Data B-1 of 68 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 17, 2006 16:10:14 MJO# 300814 Vicor VI-2T3-CU (15) Test# 1 Axis: Z Random Vibration 5-150 Hz End of Test Acceleration Profile - Loop 1 1x101 Acceleration (G²/Hz) 1x100 1x10-1 1x10-2 1x10-3 Control Demand 5 10 100 Frequency (Hz) B-2 of 68 200 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 17, 2006 16:10:14 MJO# 300814 Vicor VI-2T3-CU (15) Test# 1 Axis: Z Random Vibration 5-150 Hz Breakpoint table Frequency 5 Hz 150 Hz G²/Hz 0.1725 0.1725 dB/Octave 0 Test level schedule: Duration Level 1) 5:00:00 100 % ** Test started February 17, 2006 11:01:02, running for 5:06:20 ** Current level: 1, running at 100 % for 5:00:00 of 5:00:00 Measurements: Demand: 5.0037 G RMS Control: 5.03356 G RMS Ch1: 0.000193413 G RMS Ch2: 0.0157477 G RMS Ch3: 0.000484965 G RMS Ch4: 0.000791943 G RMS Drive voltage: 0 Vrms 1.29079 in pk-pk 1.30556 in pk-pk Ch1 in-band: 0.000128444 G RMS Ch2 in-band: 0.00712682 G RMS Ch3 in-band: 0.000121223 G RMS Ch4 in-band: 0.00010393 G RMS System gain is 0 Volts/G (Max system gain limit = 5) Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-3 of 68 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 17, 2006 16:34:10 MJO# 300814 Vicor VI-2T3-CU (15) - Test# 2 Axis: Z Shock 1G 20ms Stop Button Pressed Acce lera tion 0.5 Acceleration (G) 0 -0.5 -1.0 Control -1.5 -150 -100 -50 0 Time (mS) Demand Test Profile: 20 ms Half Sine Pulse with amplitude 1 G (Negative) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started February 17, 2006 16:33:54 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 1.03959 G Output voltage: 0.0892149 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-4 of 68 50 100 150 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 17, 2006 16:32:18 MJO# 300814 Vicor VI-2T3-CU (15) - Test# 2 Axis: Z Shock 1G 20ms Starting with Memorized Drive Acce lera tion 1.5 Acceleration (G) 1.0 0.5 0 Control -0.5 -150 -100 -50 0 Time (mS) Demand Test Profile: 20 ms Half Sine Pulse with amplitude 1 G (Positive) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started February 17, 2006 16:31:51 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 1.00422 G Output voltage: 0.0953548 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-5 of 68 50 100 150 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 17, 2006 16:36:55 MJO# 300814 Vicor VI-2T3-CU (15) - Test# 3 Axis: Z Shock 2G 20ms Stop Button Pressed Acce lera tion 1.0 0.5 Acceleration (G) 0 -0.5 -1.0 -1.5 -2.0 -2.5 Control -3.0 -150 -100 -50 0 Time (mS) Demand Test Profile: 20 ms Half Sine Pulse with amplitude 2 G (Negative) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started February 17, 2006 16:36:35 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 2.05841 G Output voltage: 0.184918 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-6 of 68 50 100 150 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 17, 2006 16:36:21 MJO# 300814 Vicor VI-2T3-CU (15) - Test# 3 Axis: Z Shock 2G 20ms Stop Button Pressed Acce lera tion 3.0 2.5 Acceleration (G) 2.0 1.5 1.0 0.5 0 -0.5 Control -1.0 -150 -100 -50 0 Time (mS) Demand Test Profile: 20 ms Half Sine Pulse with amplitude 2 G (Positive) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started February 17, 2006 16:34:58 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 1.99425 G Output voltage: 0.192144 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-7 of 68 50 100 150 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 17, 2006 16:39:28 MJO# 300814 Vicor VI-2T3-CU (15) - Test# 4 Axis: Z Shock 5G 50ms Stop Button Pressed Acce lera tion 4 2 Acceleration (G) 0 -2 -4 -6 Control -8 -400 -300 -200 -100 0 Time (mS) Demand Test Profile: 50 ms Half Sine Pulse with amplitude 5 G (Negative) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started February 17, 2006 16:39:06 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 6.28054 G Output voltage: 1.45773 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-8 of 68 100 200 300 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 17, 2006 16:38:56 MJO# 300814 Vicor VI-2T3-CU (15) - Test# 4 Axis: Z Shock 5G 50ms Stop Button Pressed Acce lera tion 8 Acceleration (G) 6 4 2 0 Control -2 -400 -300 -200 -100 0 Time (mS) Demand Test Profile: 50 ms Half Sine Pulse with amplitude 5 G (Positive) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started February 17, 2006 16:37:40 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 5.13672 G Output voltage: 1.38425 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-9 of 68 100 200 300 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on Feb 21, 2006 16:13:50 MJO# 300814 Vicor VI-2T3-CU (15) Test# 5 Axis: X Random Vibration 5-150 Hz End of Test Acceleration Profile - Loop 1 1x101 Acceleration (G²/Hz) 1x100 1x10-1 1x10-2 1x10-3 Control Demand 5 10 100 Frequency (Hz) B-10 of 68 200 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on Feb 21, 2006 16:13:50 MJO# 300814 Vicor VI-2T3-CU (15) Test# 5 Axis: X Random Vibration 5-150 Hz Breakpoint table Frequency 5 Hz 150 Hz G²/Hz 0.1725 0.1725 dB/Octave 0 Test level schedule: Duration Level 1) 5:00:00 100 % ** Test started February 20, 2006 09:34:54, running for 5:22:10 ** Current level: 1, running at 100 % for 5:00:00 of 5:00:00 Measurements: Demand: 5.0037 G RMS Control: 5.00012 G RMS Ch1: 0.000476867 G RMS Ch2: 0.00620958 G RMS Ch3: 0.000468269 G RMS Ch4: 0.000500854 G RMS Drive voltage: 0 Vrms 1.29079 in pk-pk 1.38474 in pk-pk Ch1 in-band: 0.000132451 G RMS Ch2 in-band: 0.0026277 G RMS Ch3 in-band: 0.000181327 G RMS Ch4 in-band: 0.000152943 G RMS System gain is 0 Volts/G (Max system gain limit = 5) Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-11 of 68 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 21, 2006 16:18:41 MJO# 300814 Vicor VI-2T3-CU (15) - Test# 6 Axis: X Shock 1G 20ms Stop Button Pressed Acce lera tion 0.5 Acceleration (G) 0 -0.5 -1.0 Control -1.5 -150 -100 -50 0 Time (mS) Demand Test Profile: 20 ms Half Sine Pulse with amplitude 1 G (Negative) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started February 21, 2006 16:18:20 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 1.02543 G Output voltage: 0.0861669 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-12 of 68 50 100 150 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 21, 2006 16:17:49 MJO# 300814 Vicor VI-2T3-CU (15) - Test# 6 Axis: X Shock 1G 20ms Stop Button Pressed Acce lera tion 1.5 Acceleration (G) 1.0 0.5 0 Control -0.5 -150 -100 -50 0 Time (mS) Demand Test Profile: 20 ms Half Sine Pulse with amplitude 1 G (Positive) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started February 21, 2006 16:17:33 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 0.983675 G Output voltage: 0.0951946 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-13 of 68 50 100 150 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 21, 2006 16:21:11 MJO# 300814 Vicor VI-2T3-CU (15) - Test# 7 Axis: X Shock 2G 20ms - Stop Button Pressed Acce lera tion 1 Acceleration (G) 0 -1 -2 Control -3 -150 -100 -50 0 50 Time (mS) Demand Test Profile: 20 ms Half Sine Pulse with amplitude 2 G (Negative) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started February 21, 2006 16:20:55 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 2.39075 G Output voltage: 0.271932 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-14 of 68 100 150 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 21, 2006 16:20:44 MJO# 300814 Vicor VI-2T3-CU (15) - Test# 7 Axis: X Shock 2G 20ms - Stop Button Pressed Acce lera tion 3.0 2.5 Acceleration (G) 2.0 1.5 1.0 0.5 0 -0.5 Control -1.0 -150 -100 -50 0 Time (mS) Demand Test Profile: 20 ms Half Sine Pulse with amplitude 2 G (Positive) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started February 21, 2006 16:19:21 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 2.14132 G Output voltage: 0.212374 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-15 of 68 50 100 150 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 21, 2006 16:41:34 MJO# 300814 Vicor VI-2T3-CU (15) - Test# 8 Axis: X Shock 5G 50ms - Stop Button Pressed Acce lera tion 6 4 Acceleration (G) 2 0 -2 -4 -6 Control -8 -400 -300 -200 -100 0 Time (mS) Demand Test Profile: 48 ms Half Sine Pulse with amplitude 5 G (Negative) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started February 21, 2006 16:39:37 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 6.30898 G Output voltage: 1.22725 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-16 of 68 100 200 300 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 21, 2006 16:27:28 MJO# 300814 Vicor VI-2T3-CU (15) - Test# 8 Axis: X Shock 5G 50ms - Stop Button Pressed Acce lera tion 8 6 Acceleration (G) 4 2 0 -2 Control -4 -400 -300 -200 -100 0 Time (mS) Demand Test Profile: 50 ms Half Sine Pulse with amplitude 5 G (Positive) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started February 21, 2006 16:25:09 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 5.31558 G Output voltage: 1.30775 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-17 of 68 100 200 300 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 21, 2006 22:09:05 MJO# 300814 Vicor VI-2T3-CU (15) Test# 9 Axis: Y Random Vibration 5-150 Hz End of Test Acceleration Profile - Loop 1 1x101 Acceleration (G²/Hz) 1x100 1x10-1 1x10-2 1x10-3 Control Demand 5 10 100 Frequency (Hz) B-18 of 68 200 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 21, 2006 22:09:05 MJO# 300814 Vicor VI-2T3-CU (15) Test# 9 Axis: Y Random Vibration 5-150 Hz Breakpoint table Frequency 5 Hz 150 Hz G²/Hz 0.1725 0.1725 dB/Octave 0 Test level schedule: Duration Level 1) 5:00:00 100 % ** Test started February 21, 2006 17:05:20, running for 5:03:19 ** Current level: 1, running at 100 % for 5:00:00 of 5:00:00 Measurements: Demand: 5.0037 G RMS Control: 5.00331 G RMS Ch1: 0.000181205 G RMS Ch2: 0.00892392 G RMS Ch3: 0.000245581 G RMS Ch4: 0.000454197 G RMS Drive voltage: 0 Vrms 1.29079 in pk-pk 1.339 in pk-pk Ch1 in-band: 0.000146051 G RMS Ch2 in-band: 0.00362944 G RMS Ch3 in-band: 0.000234214 G RMS Ch4 in-band: 0.000153521 G RMS System gain is 0 Volts/G (Max system gain limit = 5) Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-19 of 68 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 22, 2006 08:19:58 MJO# 300814 Vicor VI-2T3-CU (15) - Test# 10 Axis: Y Shock 1G 20ms Stop Button Pressed Acce lera tion 0.5 Acceleration (G) 0 -0.5 -1.0 Control -1.5 -150 -100 -50 0 Time (mS) Demand Test Profile: 20 ms Half Sine Pulse with amplitude 1 G (Negative) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started February 22, 2006 08:19:32 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 1.04996 G Output voltage: 0.0750762 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-20 of 68 50 100 150 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 22, 2006 08:19:16 MJO# 300814 Vicor VI-2T3-CU (15) - Test# 10 Axis: Y Shock 1G 20ms Stop Button Pressed Acce lera tion 1.5 Acceleration (G) 1.0 0.5 0 Control -0.5 -150 -100 -50 0 Time (mS) Demand Test Profile: 20 ms Half Sine Pulse with amplitude 1 G (Positive) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started February 22, 2006 08:18:46 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 0.987858 G Output voltage: 0.081205 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-21 of 68 50 100 150 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 22, 2006 08:22:13 MJO# 300814 Vicor VI-2T3-CU (15) - Test# 11 Axis: Y Shock 2G 20ms Stop Button Pressed Acce lera tion 1 Acceleration (G) 0 -1 -2 Control -3 -150 -100 -50 0 Time (mS) Demand Test Profile: 20 ms Half Sine Pulse with amplitude 2 G (Negative) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started February 22, 2006 08:21:57 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 2.32744 G Output voltage: 0.165198 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-22 of 68 50 100 150 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 22, 2006 08:21:43 MJO# 300814 Vicor VI-2T3-CU (15) - Test# 11 Axis: Y Shock 2G 20ms Stop Button Pressed Acce lera tion 3.0 2.5 Acceleration (G) 2.0 1.5 1.0 0.5 0 -0.5 Control -1.0 -150 -100 -50 0 Time (mS) Demand Test Profile: 20 ms Half Sine Pulse with amplitude 2 G (Positive) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started February 22, 2006 08:21:24 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 2.23007 G Output voltage: 0.176248 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-23 of 68 50 100 150 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 22, 2006 08:29:34 MJO# 300814 Vicor VI-2T3-CU (15) - Test# 12 Axis: Y Shock 5G 50ms Stop Button Pressed Acce lera tion 2 Acceleration (G) 0 -2 -4 -6 Control -8 -400 -300 -200 -100 0 Time (mS) Demand Test Profile: 50 ms Half Sine Pulse with amplitude 5 G (Negative) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started February 22, 2006 08:27:53 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 6.28992 G Output voltage: 1.30584 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-24 of 68 100 200 300 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 22, 2006 08:25:56 MJO# 300814 Vicor VI-2T3-CU (15) - Test# 12 Axis: Y Shock 5G 50ms Stop Button Pressed Acce lera tion 8 6 Acceleration (G) 4 2 0 -2 Control -4 -400 -300 -200 -100 0 Time (mS) Demand Test Profile: 50 ms Half Sine Pulse with amplitude 5 G (Positive) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started February 22, 2006 08:24:02 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 6.02651 G Output voltage: 1.51031 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-25 of 68 100 200 300 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 23, 2006 16:29:11 MJO# 300814 Vicor VI-810-423B Test# 13 Axis: X Random Vibration 5-150 Hz End of Test Acceleration Profile - Loop 1 1x101 Acceleration (G²/Hz) 1x100 1x10-1 1x10-2 1x10-3 Control Demand 5 10 100 Frequency (Hz) B-26 of 68 200 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 23, 2006 16:29:11 MJO# 300814 Vicor VI-810-423B Test# 13 Axis: X Random Vibration 5-150 Hz Breakpoint table Frequency 5 Hz 150 Hz G²/Hz 0.1725 0.1725 dB/Octave 0 Test level schedule: Duration Level 1) 5:00:00 100 % ** Test started Feb 22, 2006 09:45:59, running for 5:07:17 ** Current level: 1, running at 100 % for 5:00:00 of 5:00:00 Measurements: Demand: 5.0037 G RMS Control: 5.00839 G RMS Ch1: 0.000767322 G RMS Ch2: 0.00879462 G RMS Ch3: 0.000660705 G RMS Ch4: 0.000487542 G RMS Drive voltage: 0 Vrms 1.29079 in pk-pk 1.38593 in pk-pk Ch1 in-band: 0.000131015 G RMS Ch2 in-band: 0.00400285 G RMS Ch3 in-band: 0.000236433 G RMS Ch4 in-band: 0.000170112 G RMS System gain is 0 Volts/G (Max system gain limit = 5) Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-27 of 68 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 23, 2006 16:43:32 MJO# 300814 Vicor VI-810-423B - Test# 14 Axis: X Shock 1G 20ms Stop Button Pressed Acce lera tion 0.5 Acceleration (G) 0 -0.5 -1.0 Control -1.5 -150 -100 -50 0 Time (mS) Demand Test Profile: 20 ms Half Sine Pulse with amplitude 1 G (Negative) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started February 23, 2006 16:43:17 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 0.987201 G Output voltage: 0.0690943 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-28 of 68 50 100 150 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 23, 2006 16:43:09 MJO# 300814 Vicor VI-810-423B - Test# 14 Axis: X Shock 1G 20ms - Stop Button Pressed Acce lera tion 1.5 Acceleration (G) 1.0 0.5 0 Control -0.5 -150 -100 -50 0 Time (mS) Demand Test Profile: 20 ms Half Sine Pulse with amplitude 1 G (Positive) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started February 23, 2006 16:41:49 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 1.22913 G Output voltage: 0.0803908 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-29 of 68 50 100 150 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 23, 2006 16:44:49 MJO# 300814 Vicor VI-810-423B - Test# 15 Axis: X Shock 2G 20ms - Stop Button Pressed Acce lera tion 1.0 0.5 Acceleration (G) 0 -0.5 -1.0 -1.5 -2.0 -2.5 Control -3.0 -150 -100 -50 0 Time (mS) Demand Test Profile: 20 ms Half Sine Pulse with amplitude 2 G (Negative) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started February 23, 2006 16:44:35 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 2.14693 G Output voltage: 0.219859 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-30 of 68 50 100 150 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 23, 2006 16:44:27 MJO# 300814 Vicor VI-810-423B - Test# 15 Axis: X Shock 2G 20ms - Stop Button Pressed Acce lera tion 3.0 2.5 Acceleration (G) 2.0 1.5 1.0 0.5 0 -0.5 Control -1.0 -150 -100 -50 0 Time (mS) Demand Test Profile: 20 ms Half Sine Pulse with amplitude 2 G (Positive) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started February 23, 2006 16:44:03 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 1.97138 G Output voltage: 0.201524 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-31 of 68 50 100 150 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 23, 2006 16:46:38 MJO# 300814 Vicor VI-810-423B - Test# 16 Axis: X Shock 5G 50ms Stop Button Pressed Acce lera tion 4 2 Acceleration (G) 0 -2 -4 -6 Control -8 -400 -300 -200 -100 0 Time (mS) Demand Test Profile: 50 ms Half Sine Pulse with amplitude 5 G (Negative) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started February 23, 2006 16:46:18 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 6.39892 G Output voltage: 1.26351 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-32 of 68 100 200 300 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 23, 2006 16:46:08 MJO# 300814 Vicor VI-810-423B - Test# 16 Axis: X Shock 5G 50ms Stop Button Pressed Acce lera tion 8 Acceleration (G) 6 4 2 0 Control -2 -400 -300 -200 -100 0 Time (mS) Demand Test Profile: 50 ms Half Sine Pulse with amplitude 5 G (Positive) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started February 23, 2006 16:45:46 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 6.68202 G Output voltage: 1.59115 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-33 of 68 100 200 300 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 24, 2006 13:05:28 MJO# 300814 Vicor VI-810-423B Test# 17 Axis: Y Random Vibration 5-150 Hz End of Test Acceleration Profile - Loop 1 1x101 Acceleration (G²/Hz) 1x100 1x10-1 1x10-2 1x10-3 Control Demand 5 10 100 Frequency (Hz) B-34 of 68 200 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Breakpoint table Frequency 5 Hz 150 Hz G²/Hz 0.1725 0.1725 dB/Octave 0 Test level schedule: Duration Level 1) 5:00:00 100 % ** Test started Feb 24, 2006 08:01:48, running for 5:03:25 ** Current level: 1, running at 100 % for 5:00:00 of 5:00:00 Measurements: Demand: 5.0037 G RMS Control: 4.99023 G RMS Ch1: 0.000310243 G RMS Ch2: 0.00980801 G RMS Ch3: 0.000896484 G RMS Ch4: 0.000516645 G RMS Drive voltage: 0 Vrms 1.29079 in pk-pk 1.39153 in pk-pk Ch1 in-band: 0.00015369 G RMS Ch2 in-band: 0.0108155 G RMS Ch3 in-band: 0.000262389 G RMS Ch4 in-band: 0.000193795 G RMS System gain is 0 Volts/G (Max system gain limit = 5) Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-35 of 68 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 24, 2006 13:08:03 MJO# 300814 Vicor VI-810-423B - Test# 18 Axis: Y Shock 1G 20ms Stop Button Pressed Acce lera tion 0.5 Acceleration (G) 0 -0.5 -1.0 Control -1.5 -150 -100 -50 0 Time (mS) Demand Test Profile: 20 ms Half Sine Pulse with amplitude 1 G (Negative) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started February 24, 2006 13:07:48 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 1.16557 G Output voltage: 0.0788941 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-36 of 68 50 100 150 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 24, 2006 13:07:36 MJO# 300814 Vicor VI-810-423B - Test# 18 Axis: Y Shock 1G 20ms Stop Button Pressed Acce lera tion 1.5 Acceleration (G) 1.0 0.5 0 Control -0.5 -150 -100 -50 0 Time (mS) Demand Test Profile: 20 ms Half Sine Pulse with amplitude 1 G (Positive) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started February 24, 2006 13:06:22 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 1.03108 G Output voltage: 0.116048 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-37 of 68 50 100 150 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 24, 2006 13:14:57 MJO# 300814 Vicor VI-810-423B - Test# 19 Axis: Y Shock 2G 20ms Stop Button Pressed Acce lera tion 1.0 0.5 Acceleration (G) 0 -0.5 -1.0 -1.5 -2.0 -2.5 Control -3.0 -150 -100 -50 0 Time (mS) Demand Test Profile: 20 ms Half Sine Pulse with amplitude 2 G (Negative) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started February 24, 2006 13:14:43 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 2.10161 G Output voltage: 0.178913 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-38 of 68 50 100 150 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 24, 2006 13:14:34 MJO# 300814 Vicor VI-810-423B - Test# 19 Axis: Y Shock 2G 20ms Stop Button Pressed Acce lera tion 3.0 2.5 Acceleration (G) 2.0 1.5 1.0 0.5 0 -0.5 Control -1.0 -150 -100 -50 0 Time (mS) Demand Test Profile: 20 ms Half Sine Pulse with amplitude 2 G (Positive) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started February 24, 2006 13:13:06 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 1.99561 G Output voltage: 0.191043 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-39 of 68 50 100 150 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 24, 2006 13:19:20 MJO# 300814 Vicor VI-810-423B - Test# 20 Axis: Y Shock 5G 50ms Stop Button Pressed Acce lera tion 2 Acceleration (G) 0 -2 -4 -6 Control -8 -400 -300 -200 -100 0 Time (mS) Demand Test Profile: 50 ms Half Sine Pulse with amplitude 5 G (Negative) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started February 24, 2006 13:17:26 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 5.65205 G Output voltage: 1.52962 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-40 of 68 100 200 300 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on February 24, 2006 13:17:10 MJO# 300814 Vicor VI-810-423B - Test# 20 Axis: Y Shock 5G 50ms - Stop Button Pressed Acce lera tion 8 Acceleration (G) 6 4 2 0 Control -2 -400 -300 -200 -100 0 Time (mS) Demand Test Profile: 50 ms Half Sine Pulse with amplitude 5 G (Positive) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started February 24, 2006 13:15:20 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 5.83422 G Output voltage: 1.39589 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-41 of 68 100 200 300 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data B-42 of 68 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on March 1, 2006 13:55:56 MJO# 300814 Vicor VI-810-423B Test# 21 Axis: Z Random Vibration 5-20 Hz End of Test Acceleration Profile - Loop 1 1x101 Acceleration (G²/Hz) 1x100 1x10-1 1x10-2 1x10-3 Control Demand 5 10 30 Frequency (Hz) B-43 of 68 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Breakpoint table Frequency 5 Hz 20 Hz G²/Hz 0.1725 0.1725 dB/Octave 0 Test level schedule: Duration Level 1) 5:00:00 100 % ** Test started March 1, 2006 08:52:25, running for 5:02:21 ** Current level: 1, running at 100 % for 5:00:00 of 5:00:00 Measurements: Demand: 1.62283 G RMS Control: 1.63052 G RMS Ch1: 0.000520615 G RMS Ch2: 0.00669764 G RMS Ch3: 0.000290839 G RMS Ch4: 0.000245413 G RMS Drive voltage: 0 Vrms 1.28145 in pk-pk 1.33083 in pk-pk Ch1 in-band: 0.000103879 G RMS Ch2 in-band: 0.000219127 G RMS Ch3 in-band: 8.31055e-005 G RMS Ch4 in-band: 9.73282e-005 G RMS System gain is 0 Volts/G (Max system gain limit = 5) Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-44 of 68 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on March 2, 2006 08:33:37 MJO# 300814 Vicor VI-810-423B - Test# 22 Axis: Z Shock 1G 20ms Stop Button Pressed Acce lera tion 0.5 Acceleration (G) 0 -0.5 -1.0 Control -1.5 -150 -100 -50 0 Time (mS) Demand Test Profile: 20 ms Half Sine Pulse with amplitude 1 G (Negative) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started March 2, 2006 08:33:21 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 1.0215 G Output voltage: 0.0704199 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-45 of 68 50 100 150 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on March 2, 2006 08:33:13 MJO# 300814 Vicor VI-810-423B - Test# 22 Axis: Z Shock 1G 20ms - Stop Button Pressed Acce lera tion 1.5 Acceleration (G) 1.0 0.5 0 Control -0.5 -150 -100 -50 0 Time (mS) Demand Test Profile: 20 ms Half Sine Pulse with amplitude 1 G (Positive) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started March 2, 2006 08:31:54 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 1.04841 G Output voltage: 0.0775076 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-46 of 68 50 100 150 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on March 2, 2006 08:36:20 MJO# 300814 Vicor VI-810-423B - Test# 23 Axis: Z Shock 2G 20ms Stop Button Pressed Acce lera tion 1.0 0.5 Acceleration (G) 0 -0.5 -1.0 -1.5 -2.0 -2.5 Control -3.0 -150 -100 -50 0 Time (mS) Demand Test Profile: 20 ms Half Sine Pulse with amplitude 2 G (Negative) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started March 2, 2006 08:36:05 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 2.09725 G Output voltage: 0.165604 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-47 of 68 50 100 150 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on March 2, 2006 08:35:47 MJO# 300814 Vicor VI-810-423B - Test# 23 Axis: Z Shock 2G 20ms - Stop Button Pressed Acce lera tion 3.0 2.5 Acceleration (G) 2.0 1.5 1.0 0.5 0 -0.5 Control -1.0 -150 -100 -50 0 Time (mS) Demand Test Profile: 20 ms Half Sine Pulse with amplitude 2 G (Positive) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started March 2, 2006 08:34:23 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 2.02144 G Output voltage: 0.169957 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-48 of 68 50 100 150 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on March 2, 2006 08:41:07 MJO# 300814 Vicor VI-810-423B - Test# 24 Axis: Z Shock 5G 50ms Stop Button Pressed Acce lera tion 4 2 Acceleration (G) 0 -2 -4 -6 Control -8 -400 -300 -200 -100 0 Time (mS) Demand Test Profile: 50 ms Half Sine Pulse with amplitude 5 G (Negative) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started March 2, 2006 08:40:48 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 6.35263 G Output voltage: 1.37596 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-49 of 68 100 200 300 NTS Report Number: TR-300814-05E, Rev. 0 Vibration and Shock Test Data Data stored on March 2, 2006 08:40:41 MJO# 300814 Vicor VI-810-423B - Test# 24 Axis: Z Shock 5G 50ms - Stop Button Pressed Acce lera tion 8 Acceleration (G) 6 4 2 0 Control -2 -400 -300 -200 -100 0 Time (mS) Demand Test Profile: 50 ms Half Sine Pulse with amplitude 5 G (Positive) Pre-pulse amplitude: 10 % of the peak acceleration Post-pulse amplitude: 30 % of the peak acceleration Normal limits used Control channels: Control Test level schedule: Pulses Level 1) 1 100 % (Memorized drive) ** Test started March 2, 2006 08:38:58 ** Current level: 1, running at 100 % for 0 of 1 pulses Measurements: Control amplitude: 5.02076 G Output voltage: 1.28512 Volts peak Accelerometer calibration details: Ch1: 104.4 mV/G Ch2: 103.9 mV/G Ch3: 102.1 mV/G Ch4: 102.3 mV/G (75954, 8/07/05) (53972, 7/1/06) (57970, 10/26/06) (57976, 10/26/06) B-50 of 68 100 200 300 NTS Report Number: TR-300814-05E, Rev. 0 Appendix C Notices of Deviation C-1 of 68 NTS Report Number: TR-300814-05E, Rev. 0 C-2 of 68 NTS Report Number: TR-300814-05E, Rev. 0 C-3 of 68 NTS Report Number: TR-300814-05E, Rev. 0 C-4 of 68 NTS Report Number: TR-300814-05E, Rev. 0 C-5 of 68