Standard 14-20 AWG: WTB INTERCONNECT 00-9177 The 917X series of surface mount Insulation Displacement Connectors (IDC) were developed to meet the harsh automotive and industrial market applications for connecting individual wires directly to a PCB ranging from 14 AWG to 28 AWG. This industry proven contact system has been tested to automotive levels of shock, vibration, and temperature cycling to prove their reliability and robustness. The simplicity of inserting a wire into the connector with a small tool allows a wide range of devices to be connected to the PCB without soldering. In SSL applications specifically, these connectors are used to bring power and signal onto the PCB or are used to daisy chain multiple boards together in a long string. While the IDC contact provides a gas-tight connection to conductor of the wire, the housing has been designed to grab the insulation of the wire to provide a positive strain relief even in the harshest conditions. In case of repair, the wires can be removed and replace up to three times. The 9177 series accepts 14 AWG to 20 AWG wires with an insulation diameter ranging from 2.75mm to 4.25mm. These dual contact connectors support a 15 amp current rating with two large SMT solder tails per wire to provide maximum stability on the PCB. Available in 1p3p configuration, these connectors can be end stackable for higher pin counts. APPLICATIONS FEATURES AND BENEFITS • Connecting discrete wire components directly to the PCB • Bringing power and signals onto a PCB • Daisy chaining PCB’s together to create a continuous string of boards • Application Notes: refer to 201-01-124 • IDC contact provides a gas-tight connection to the PCB for long term reliability • Connector housing captures the wire insulation for positive strain relief • Tested to automotive levels on shock, vibration and temperature cycling for reliability • Low and high volume assembly tools to match production volumes • Reduced total applied cost versus solder or crimp processes • High temperature insulator capable to 260ºC reflow soldering processes ELECTRICAL ENVIRONMENTAL MECHANICAL • Current Rating: 15 Amp / Contact • Voltage Rating: 600 VAC • Operating Temperature: -40ºC to +125ºC • • • • HOW TO ORDER 0XX 00 9177 00X Prefix Series Number of Ways No of Code Ways 001 1 002 2 003 3 Details Page 2 Page 3 Page 4 Wire Gauge Size Code 001 012 022 033 Accepted Wire Gauge 14 AWG Solid or Stranded 16 AWG Solid or Stranded 18 AWG Solid or Stranded 20 AWG Solid or Stranded Wire Insulation Ø 4.25 Ø 3.50 Ø 3.50 Ø 2.75 Code 0 1 9 8 Insulator Material: Nylon 46: UL94V0 Contact Material: Phosphor Bronze Plating: Tin over Nickel Durability: 3 Cycles X 06 Color/Approval Plating Option 06 = Pure Tin all over Color Approval Black Special Order White Standard White UL Approved Black UL Approved Special Order HOW TO ORDER – CAP OPTIONS – THROUGH WIRE 00X X00 0XX 60 9177 Prefix 60 = Cap Series Number of Ways No of Code Ways 001 1 002 2 003 3 Wire Gauge Size Code 027 035 042 Wire Insulator A B Diameter (Note 3) 2.10mm - 2.75mm Ø2.75 2.00 2.75mm - 3.50mm Ø3.50 2.65 3.50mm - 4.25mm Ø4.25 3.40 HOW TO ORDER – CAP OPTIONS – WIRE STOP 00X 0XX 60 9177 Prefix 60 = Cap Series Number of Ways Code 001 002 003 No of Ways 1 2 3 Insulator Color Code Color 000 Black 100 White X99 Wire Gauge Size Insulator Color Wire Insulator A B Diameter (Note 3) 027 2.10mm - 2.75mm Ø2.75 2.00 035 2.75mm - 3.50mm Ø3.50 2.65 042 3.50mm - 4.25mm Ø4.25 3.40 Code Color 099 Black 199 White Code Certification: UL File # E320991, check UL conditions of use for specific ratings and details 1 Standard 14-20 AWG: WTB 00-9177 INTERCONNECT CONNECTOR/TOOLING PART NUMBER MATRIX SERIES 9177 IDC AWG 14 14 14 14 14 14 16 16 16 16 16 16 18 18 18 18 18 18 20 20 20 20 20 20 2 Wire Insulation Ø 4.25 Ø 4.25 Ø 4.25 Ø 4.25 Ø 4.25 Ø 4.25 Ø 3.50 Ø 3.50 Ø 3.50 Ø 3.50 Ø 3.50 Ø 3.50 Ø 3.50 Ø 3.50 Ø 3.50 Ø 3.50 Ø 3.50 Ø 3.50 Ø 2.75 Ø 2.75 Ø 2.75 Ø 2.75 Ø 2.75 Ø 2.75 Positions Color 1p 1p 2p 2p 3p 3p 1p 1p 2p 2p 3p 3p 1p 1p 2p 2p 3p 3p 1p 1p 2p 2p 3p 3p * Insertion White Black White Black White Black White Black White Black White Black White Black White Black White Black White Black White Black White Black Tooling HAND INSERTION TOOLING* ACCESSORY CAPS Plastic Metal Through Wire Wire Stop Part Number (low volume) (high volume) 009177001001106 069177701601001 069177701701001 609177001042100 609177001042199 009177001001006 069177701601001 069177701701001 609177001042000 609177001042099 009177002001106 069177701601002 069177701701002 609177002042100 609177002042199 009177002001006 069177701601002 069177701701002 609177002042000 609177002042099 009177003001106 069177701601003 069177701701003 609177003042100 609177003042199 009177003001006 069177701601003 069177701701003 609177003042000 609177003042099 009177001012106 069177701602001 069177701702001 609177001035100 609177001035199 009177001012006 069177701602001 069177701702001 609177001035000 609177001035099 009177002012106 069177701602002 069177701702002 609177002035100 609177002035199 009177002012006 069177701602002 069177701702002 609177002035000 609177002035099 009177003012106 069177701602003 069177701702003 609177003035100 609177003035199 009177003012006 069177701602003 069177701702003 609177003035000 609177003035099 009177001022106 069177701602001 069177701702001 609177001035100 609177001035199 009177001022006 069177701602001 069177701702001 609177001035000 609177001035099 009177002022106 069177701602002 069177701702002 609177002035100 609177002035199 009177002022006 069177701602002 069177701702002 609177002035000 609177002035099 009177003022106 069177701602003 069177701702003 609177003035100 609177003035199 009177003022006 069177701602003 069177701702003 609177003035000 609177003035099 009177001033106 069177701603001 069177701703001 609177001027100 609177001027199 009177001033006 069177701603001 069177701703001 609177001027000 609177001027099 009177002033106 069177701603002 069177701703002 609177002027100 609177002027199 009177002033006 069177701603002 069177701703002 609177002027000 609177002027099 009177003033106 069177701603003 069177701703003 609177003027100 609177003027199 009177003033006 069177701603003 069177701703003 609177003027000 609177003027099 - Requires Hand Press with Flat Rock Plates; Consult Application Notes 201-01-124 Standard 14-20 AWG: WTB INTERCONNECT 00-9177 14-20 AWG 1 WAY IDC CONNECTOR NOTES: 1. CONNECTOR FOR IDC WIRE TO BOARD CONNECTION. 2. CONTACT MATERIAL: PHOSPHOR BRONZE. INSULATION MATERIAL: HIGH TEMPERATURE NYLON 46. COLOR REFER TO PAGE 1. 3. CONNECTOR DESIGNED TO ACCEPT BETWEEN 14 AND 20 GAUGE STRANDED WIRE. 4. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED. 5. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-109. 6. FOR PCB SPACE RESTRICTED BY ASSEMBLY TOOLING REFER TO PAGE 8. Code 001 012 022 033 Accepted Wire Gauge 14 AWG Solid or Stranded 16 AWG Solid or Stranded 18 AWG Solid or Stranded 20 AWG Solid or Stranded A 1.10 0.82 0.72 0.60 Wire Insulation Ø 4.25 max Ø 3.50 max Ø 3.50 max Ø 2.75 max B 4.25 3.50 3.50 2.75 SMT PCB LAYOUT PURE TIN PADS PACKING DETAILS REEL QTY LEADER TRAILER REEL/BOX PACK QTY 400 500MM 400MM 4 1600 3 Standard 14-20 AWG: WTB INTERCONNECT 00-9177 14-20 AWG 2 WAY IDC CONNECTOR NOTES: 1. CONNECTOR FOR IDC WIRE TO BOARD CONNECTION. 2. CONTACT MATERIAL: PHOSPHOR BRONZE. INSULATION MATERIAL: HIGH TEMPERATURE NYLON 46. COLOR REFER TO PAGE 1. 3. CONNECTOR DESIGNED TO ACCEPT BETWEEN 14 AND 20 GAUGE STRANDED WIRE. 4. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED. 5. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-109. 6. FOR PCB SPACE RESTRICTED BY ASSEMBLY TOOLING REFER TO PAGE 8. Code 001 012 022 033 Accepted Wire Gauge 14 AWG Solid or Stranded 16 AWG Solid or Stranded 18 AWG Solid or Stranded 20 AWG Solid or Stranded A 1.10 0.82 0.72 0.60 Wire Insulation Ø 4.25 max Ø 3.50 max Ø 3.50 max Ø 2.75 max B 4.25 3.50 3.50 2.75 SMT PCB LAYOUT PURE TIN PADS PACKING DETAILS REEL QTY LEADER TRAILER REEL/BOX PACK QTY 4 400 500MM 400MM 4 1600 Standard 14-20 AWG: WTB INTERCONNECT 00-9177 14-20 AWG 3 WAY IDC CONNECTOR NOTES: 1. CONNECTOR FOR IDC WIRE TO BOARD CONNECTION. 2. CONTACT MATERIAL: PHOSPHOR BRONZE. INSULATION MATERIAL: HIGH TEMPERATURE NYLON 46. COLOR REFER TO PAGE 1. 3. CONNECTOR DESIGNED TO ACCEPT BETWEEN 14 AND 20 GAUGE STRANDED WIRE. 4. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED. 5. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-109. 6. FOR PCB SPACE RESTRICTED BY ASSEMBLY TOOLING REFER TO PAGE 8. Code 001 012 022 033 Accepted Wire Gauge 14 AWG Solid or Stranded 16 AWG Solid or Stranded 18 AWG Solid or Stranded 20 AWG Solid or Stranded A 1.10 0.82 0.72 0.60 Wire Insulation Ø 4.25 max Ø 3.50 max Ø 3.50 max Ø 2.75 max B 4.25 3.50 3.50 2.75 SMT PCB LAYOUT PURE TIN PADS PACKING DETAILS REEL QTY LEADER TRAILER REEL/BOX PACK QTY 400 500MM 400MM 4 1600 5 Standard 14-20 AWG: WTB 00-9177 INTERCONNECT ACCESSORY CAP – THROUGH WIRE NOTES: 1. CAP FOR 9177 IDC WIRE TO BOARD CONNECTOR. 2. THROUGH WIRE CAP CAN BE USED AT ANY POSITION ALONG WIRE. 3. REFERS TO CAP, FOR WIRE MATCH TO CONNECTOR REFER TO TABLE ON PAGE 2. 4. MATERIAL: GLASS FILLED NYLON 46. FOR COLOR REFER TO PAGE 1. 5. CAPS DESIGNED TO ACCOMMODATE INSULATION DIAMETERS REFER TO PAGE 2. 6. GENERAL TOLERANCE ±0.20MM. 7. PACKED IN BAGS, 400 PIECES PER BAG. 8. APPLICATION NOTES REFER TO ELCO SPECIFICATION 201-01-124. 6 Standard 14-20 AWG: WTB 00-9177 INTERCONNECT ACCESSORY CAP – WIRE STOP NOTES: 1. CAP FOR 9177 IDC WIRE TO BOARD CONNECTOR. 2. THROUGH WIRE CAP CAN BE USED AT ANY POSITION ALONG WIRE. 3. REFERS TO CAP, FOR WIRE MATCH TO CONNECTOR REFER TO TABLE ON PAGE 2. 4. MATERIAL: GLASS FILLED NYLON 46. FOR COLOR REFER TO PAGE 1. 5. CAPS DESIGNED TO ACCOMMODATE INSULATION DIAMETERS REFER TO PAGE 2. 6. GENERAL TOLERANCE ±0.20MM. 7. PACKED IN BAGS, 400 PIECES PER BAG. 8. APPLICATION NOTES REFER TO ELCO SPECIFICATION 201-01-124. 7 Standard 14-20 AWG: WTB INTERCONNECT 00-9177 INSERTION TOOLING – REQUIRES HAND PRESS WITH FLAT ROCK PLATES 1 WAY HIGH PRODUCTION Plastic Tool Part Number 06 06 06 06 06 06 06 06 06 3 WAY MEDIUM PRODUCTION Metal Max No. Insulation Dia of Ways (AWG) 4.25 (14) 1 3.50 (16-18) 2.75 (20) 4.25 (14) 2 3.50 (16-18) 2.75 (20) 4.25 (14) 3 3.50 (16-18) 2.75 (20) 2 WAY 9177 9177 9177 9177 9177 9177 9177 9177 9177 7017 7017 7017 7017 7017 7017 7017 7017 7017 01 02 03 01 02 03 01 02 03 001 001 001 002 002 002 003 003 003 Max No. Insulation Dia of Ways (AWG) 4.25 (14) 1 3.50 (16-18) 2.75 (20) 4.25 (14) 2 3.50 (16-18) 2.75 (20) 4.25 (14) 3 3.50 (16-18) 2.75 (20) Tool Part Number 06 06 06 06 06 06 06 06 06 9177 9177 9177 9177 9177 9177 9177 9177 9177 7016 7016 7016 7016 7016 7016 7016 7016 7016 01 02 03 01 02 03 01 02 03 001 001 001 002 002 002 003 003 003 The assembly tooling restricts the available space/component heights on the PCB. For details see below. NOTES: 1. ALL DIMENSIONS FOR REFERENCE DIMENSIONS. 2. MAXIMUM COMPONENT HEIGHT 0.80MM IN THIS AREA. 3. MAXIMUM COMPONENT HEIGHT 11.00 MM IN THIS AREA. 4. THE SAME RESTRICTIONS APPLY TO ALL WIRE INSULATION DIAMETERS. INSERTION TOOLING – PCB RESTRICTED AREAS FOR ASSEMBLY TOOLING 1 WAY 2 WAY 3 WAY 8