shortformcatalog.pdf

Spectrum Control
Short Form Catalog
Spectrum Control
Innovative Solutions
from Components to
Complex Assemblies
Spectrum Control was founded in 1968 as a designer
and manufacturer of custom application-specific solutions
to suppress or eliminate Electromagnetic Interference (EMI).
Since that time we‘ve become the world leader in EMI control
and we have introduced many new products to help address
the mechanical, electrical and/or power requirements of your
next design. In addition to having the industry’s most complete
line of coaxial EMI components, power surface mount filters,
filtered connectors, filtered arrays, power filters and EMC
testing services, Spectrum also offers it’s recently expanded
lines of advanced ceramics, filtered and unfiltered
interconnects, and film modules.
Understanding how and where potential EMI problems exist in
an electronic system can be a daunting challenge. Uncovering
the best way to address both conducted and radiated EMI by
understanding all the mechanical, electrical and environmental
concerns of your system can reduce costs and keep a project
on budget and schedule. Our extensive library of standard
components, which we frequently develop into custom
assemblies, offers you a more complete, high
performance solution… saving you time and money.
Table of Contents:
EMI Filter Solutions . . . . . . . . . . . . . . . . . . . . 2-3
Integration, Global &
Technical Resources . . . . . . . . . . . . . . . . . . . 4-5
Product Applications . . . . . . . . . . . . . . . . . . . 6-7
EMC Test Capabilities . . . . . . . . . . . . . . . . . . 8-9
Advanced Ceramics . . . . . . . . . . . . . . . . . . 10-16
Coaxial Filters & Interconnects
Surface Mount EMI Filters . . . . . . . . . . 17-21
Low Pass EMI Filters . . . . . . . . . . . . . . 22-29
EMI Filtered Arrays . . . . . . . . . . . . . . . . 30-37
EMI Filtered Connectors. . . . . . . . . . . . 38-50
QuietShield Caskets & Shielding . . . . 51-52
Specialty Connectors
& Harnessing . . . . . . . . . . . . . . . . . . . . . . . 53-57
Power Filters & Film Capacitors . . . . . . . . 58-69
Industry’s Broadest Line
of Standard Products
We offer the flexibility to filter EMI at the power source, at the I/O
connection, in a barrier wall or on the PCB. Our industry-leading
line including inductors, glass and resin sealed filters, SMT filters,
filter plates, filtered connectors, power entry and power line
filters, and military/aerospace multisection filters, gives you
a wide range of size, performance and packaging options,
most available RoHS compliant. In addition, we’ve got over
800 standard MIL QPL products and DSCC part numbers.
Custom
Application-Specific
Solutions
This phrase serves as an excellent summary of what
we produce for our customers, as well as defines what
distinguishes our company from others in the electronics
market. Rarely does a 100% off-the-shelf component completely
satisfy the mechanical, electrical, and/or power requirements
and constraints of a sophisticated OEM design. Whether modifying
an existing component, working from a ”clean sheet“ approach,
or integrating various technologies into a subassembly or
system, the result will be a tailored Spectrum design for your
exact application parameters, one that pushes the envelope
of product performance.
As the world leader in EMI products and a market leader
in microwave, power and sensor products, our customers rely
on us to create and provide optimized solutions that improve
their competitive advantage.
PDF Linking
2
The table of contents on page 2 and in each product section is linked to ease your navigation within this PDF. In addition,
on each product page the Spectrum logo will return you to page 2 and the tab will return you to that section’s table of contents.
Product
Families
Advanced Ceramics
• Structural ceramics
• Capacitor arrays
• SMPS modular capacitors
• Planar capacitors
• Discoidal and tubular capacitors
Coaxial Filters
& Interconnects
• Resin and hermetically sealed filters
• Motor-line feed-through filters (MLFT)
• High current/high voltage filters
• Miniature hermetically sealed and
surface mount filters
• Filter plates and terminal blocks
• D-sub and combo filtered connectors
• Ribbon and datacomm connectors
• USB filtered and ESD protected connectors
Specialty
Connectors
& Harnessing
• Circular connectors
• Audio connectors
• Glass sealed connectors
• Value-added terminations,
cables and harnesses
Power Filters
& Film Modules
• Commercial power filters
• Military/aerospace power filters
• Power entry modules
• Film feed-through filters
• Film modules
3
Vertical
Integration
Low Cost
Manufacturing Centers
Our business teams coordinate and share extensive
in-house resources to support many of the problemsolving designs and value-added programs we create.
Internal capabilities range from formulating and
producing the ceramics used in many of our products
to complete metal fabrication, which facilitates the
mechanical/packaging requirements of our customers’
designs. Specific technologies are sourced from
multiple locations using expertise found throughout
our organization, often crossing business segments to
find the ideal production method, including use of our
MIL-STD-790 and TS16949 certified factories.
ISO9001:2000 certified Spectrum Control adheres to world class
manufacturing techniques ensuring each customer receives the
Six Sigma reliability they demand. In response to the realities of
the marketplace, we have established low cost manufacturing
facilities in China and Mexico. These new plants complement our
North American production capacity and flexible manufacturing
systems, allowing us to ramp-up production to meet fast-track
delivery requirements.
Global Reach
Today, more than ever, it is imperative suppliers be prepared
to support their customers around the world. Spectrum Control
has created a network of sales and design centers, manufacturing
plants and distribution facilities to support the world’s major
markets. From field sales specialists to engineering and
manufacturing to logistics, we have moved our key program
development personnel closer to our customers regardless of
their location. We are committed to being a player in the global
economy and ideal partner for our worldwide OEM customers.
★
★
4
✩
✩
✩
★
★★
★★
★
An Engineering
& Technology Leader
The heritage of our company, dating to its founding in 1968,
is as an engineering driven, solutions provider. Through the
years of expansion and acquisition, this basic premise
remains a constant and driving force. Our teams of experienced
application engineers use sophisticated simulation software
to replicate real-world environments. Once product designs
are complete, we conduct exhaustive in-house testing and
verification to ensure function and compliance. Spectrum
Control maintains a leadership position in many industries
by applying the latest technology to design performanceenhancing products and systems.
R & D Commitment...
Creating the
Next Generation
★
The surest way to guarantee organic new product
development is through investment in research
personnel and equipment. Spectrum Control
consistently commits the resources necessary to fund
the innovation and creativity leading to technological
advancements. We constantly are looking for ways to
improve existing designs, as well as find entirely new
approaches yielding unforeseen benefits. All of our
business units have made significant new product
introductions in recent years.
5
Defense
• Specialty Connectors
• QPL’d Coaxial Filters
• Military Custom Power Filters
• Advanced Ceramics
Communications
• Coaxial Interconnects
• Commercial Custom Power Filters
• Surface Mount Filters
Avionics
• Specialty Connectors
• Coaxial Filters and Interconnects
• Film Modules
• Custom Power Filters
6
Alternate Energy
• Film Modules
• Specialty Ceramics
Medical
• Coaxial Filters and Interconnects
• Advanced Ceramics
• Power Filters
Industrial
• Advanced Ceramics
• Coaxial Filters and Interconnects
• Film Modules
• Specialty Connectors and Harnessing
7
EMI Testing
Services
Spectrum Control has the EMC expertise and
in-house filter solutions you need to meet
worldwide EMC standards.
Our EMC testing services offer you a flexible
resource to assist in product development
by identifying and correcting EMI susceptibility
and/or emission problems. Spectrum has a
fully equipped EMC testing laboratory and an
experienced engineering staff ready to solve
demanding EMC challenges. For a modest daily
fee, we can test your equipment, determine state
of compliance, and work with you in developing
a viable solution. It is not uncommon for clients
to leave our lab with a prototype in hand.
EMC Lab Highlights
•
•
•
•
•
NARTE certified staff
Semi-anechoic chamber
Computer controlled instrumentation
Graphical data presentation in multiple formats
Fiber optic video monitoring system
Testing Capabilities
MILITARY
MIL-STD-461 A/B/C/D/E
MIL-STD-1399
AUTOMOTIVE
CISPR 25 Test Methods
COMMERCIAL
FCC-Part 15
RTCA/DO-160 A/B/C/D
GR-1089-CORE
INTERNATIONAL
EN55011/CISPR 11
EN55014/CISPR 14
EN55022/CISPR 22
EN61000-4-2 Electrostatic Discharge
EN61000-4-3 Radiated RF Immunity
EN61000-4-4 Electrical Fast Transient
EN61000-4-5 Surge
EN61000-4-6 Conducted RF Immunity
8
EMI/RFI Filter
and Capacitor
Performance
Testing
Reliability Levels
Class B
Class B is outlined in MIL-PRF-28861 and is prescribed
for most military/aerospace requirements.
It is more stringent than MIL-PRF-15733, requiring
100% screening that includes thermal shock,
voltage conditioning and x-ray.
Periodic Group B testing is performed on units
selected at random from production lots.
Class B MIL-PRF-28861 Test Sequence Summary
Inspection
Class
B
Group I
“R” level testing
“R” level screening is performed by Spectrum Control’s
Hi-Rel Laboratory as detailed below. Customers requiring
special tests may order to their own specifications or simply
order to level R and then note additions or deviations.
“R” level test sequence
AC voltage drop (when applicable)
X
Voltage and temperature limits of capacitance
X
(100% testing unless otherwise specified)
Insertion loss (at temperature)
X
Barometric pressure (reduced)
X
• Thermal Shock: 5 cycles from -55°C to +125°C in
Temperature rise
X
Current overload
X
Terminal strength
X
Thermal shock and immersion
X
Group II
Subgroup 1
Life
X
Subgroup 2
Resistance to soldering heat
X
Salt spray (corrosion)
X
Radiographic inspection
X
Subgroup 3
Resistance to solvents
X
Group III
Shock (specified pulse)
X
Vibration (high frequency)
X
Moisture resistance
X
Seal (when applicable)
X
Radiographic inspection
X
accordance with MIL-STD-202, Method 107D,
Condition A.
• Burn-in: 100 hours at 1.4x rated DC voltage, 125°C.
• Seal Test: MIL-STD-202, Method 112, Test Condition A.
Hermetic sealed parts only.
• Capacitance and Dissipation Factor: MIL-STD-202,
Method 305, frequency 1kHz.
• Dielectric Withstanding Voltage: 2.5 times the rated DC
voltage for 5 ±1 second at 25°C, with 50 mA maximum
charging current.
• Insulation Resistance: MIL-STD-202, Method 302, 125°C at
rated DC voltage and room temperature (25°C). The 125°C
requirement shall be 10% of the specified catalog IR at 25°C.
• DC Resistance: MIL-STD-202, Method 303.
• Insertion Loss Test: Sample per MIL-PRF-15733.
At full rated load in accordance with MIL-STD-220.
The minimum insertion loss shall be defined in the
filter catalog.
• Visual and Mechanical: in accordance with MIL-PRF-15733.
• Marking: All filters which have successfully completed the
test sequence shall be marked with an “R” in the second
part of the number. For example, a standard SCI-2130-004
becomes SCI-R2130-004 and 9051-100-0000 becomes
9051-R100-0000, and 51-719-011 becomes 51-R719-011
after completion of the Hi-Rel Level “R” Test Sequence.
9
Advanced Ceramics
we offer performance and
cost alternatives to meet
varied voltage, capacitance,
packaging and budgetary
requirements
Discoidal Feed-Through Capacitors
are ideal for by-pass and filtering
applications with a low inductance
construction suited for high frequency
applications. Their low profile and
rugged design is an excellent
alternative to ceramic tubes… 11
Tubular Feed-Through Capacitors
are small, lightweight with high dielectric
strength and are impervious to moisture and
contamination. Feed-through capacitors have
a uniform insertion loss over a broad spectrum
range and are ideal for multi-pin connector
applications… 12
Tubular Pi Capacitors have similar
characteristics to feed-through capacitors
in addition to a narrower transition between
the pass and stop bands, effectively
stopping high frequency interference
without affecting desired frequencies
and providing filtering of noise
content close to signal content … 13
SMPS (Switch Mode Power Supply)
Capacitors deliver lower equivalent
series resistance, lower equivalent series
inductance, lower ripple voltage and less
self-heating when compared to other
capacitor technologies… 14
Planar Capacitors offer a faster assembly
time compared to stand-alone chips, discoidal
or tubular capacitors. They also have a low
profile and are capable of meeting various
geometric and electrical configurations, making
Spectrum’s planar capacitors the new standard
in EMI suppression applications… 15
Spectrum Controls’ Expertise
Inside every EMI filter is a ceramic feedthrough capacitor. We have engineered
a line of ceramic capacitors designed to
provide solutions to a wide range of filtering
applications. Our ceramic capacitors are
ideal for EMI/RFI suppression filters,
medical implantable devices, commercial
and military applications, power supplies
and converters.
Structural Ceramics include pressed,
extrusion and tape casting types that
can be produced in complex geometries.
These ceramics deliver high wear,
corrosion resistance, temperature stability,
and superior thermal shock resistance… 16
Custom Ceramic
Capacitors
We offer many variations of discoidal,
tubular and array capacitors to fit your
custom application:
■ Various OD, ID, thickness and length
configurations
■ Pressed discoidals with surface
printed terminals
■ Multihole discoidal designs
■ Miniature discoidals down to .080" OD
10
■
■
■
■
■
■
Arrays
Custom style capability
High voltage designs available
High temperature designs available
Square tubes for surface mount applications
Lapped feed-through capacitors
For complete specs and drawings, visit www.SpecEMC.com/ceramics
Discoidal
Capacitors
Ceramic discoidal feed-through capacitors are the
building blocks of the EMI filter industry. Spectrum
Control discoidal capacitors provide great versatility
in meeting varied voltage, capacitance and dimensional
requirements. Our nonpolar, multilayer capacitors are
small, reliable and high in dielectric strength. Operational
temperatures of -55°C to +125°C are achieved with no
voltage de-rating.
The versatile nature of our discoidals makes them
ideally suited for by-pass and filtering applications. Due to
their low inductance construction, these capacitors perform
extremely well in high frequency applications. The circular
geometry of a discoidal feed-through capacitor offers many
paths to ground, resulting in lower impedance and better
filtering performance.
The low profile and rugged design of our discoidal
capacitors offer an excellent alternative to ceramic tubes.
Insertion Loss (db) Per MIL-STD-220
Curve
Excellent high frequency performance
■
Low profile design
4
5
7
8
56
uF
1u
F
1.
4u
F
50
02
7u 056
uF
F
9
27
uF
40
30
10 270 50
0 01u
00
0
pF pF 0pF F
■
3
6
20
NPO, X7R and Z5U ceramics
2
60
Features
■
1
70
10
Advanced Ceramics
Typical Insertion Loss - FT Capacitors
10
0
0
01
01
1
10
100
1000
Frequency (MHz)
■
Rugged construction
■
Low impedance, many paths to ground
■
Low inductance, nonpolar
■
AC applications up to 240V
■
DC applications up to 500V
■
-55°C to +125°C operation
Multilayer Discoidal
O.D.
Ceramic
dielectric
Discoidal Part Numbering System
Example: 340055AX145P6B0
Electrodes
I.D.
The part number shown represents a discoidal with
an O.D. of 0.340" and I.D. of 0.055", with a voltage rating
of 50 VDC. The ceramic type will be X7R, capacitance
value is 1,400,000 pF with a tolerance of +100, -0%.
The termination will be silver and the parts will receive
bulk packaging.
340
Overlap
area
Dielectric
thickness
055
A
X
145
Outer
Diameter
Inner
Diameter
Voltage
Rating
Ceramic
Code
EIA Cap
Code
EIA Cap
Tolerance
Example:
Example:
A: 50 VDC
N: NP0
Example:
K: ±10%
0: None
0.340" = 340
0.055" = 055
B: 100 VDC
X: X7R
D: Class B
Z: Z5U
1,400,000 pF
= 145
M: ±20%
C: 200 VDC
P: +100 -0%
G: Custom
E: 500 VDC
P
6
B
Termination
Packaging
6: Silver
B: Bulk
0
Special
Requirements
Z: +80 -20%
For complete specs and drawings, visit www.SpecEMC.com/discoidal
11
Spectrum Control manufactures a wide variety of tubular
feed-through (FT) and Pi (π) ceramic capacitors, which are
small in size, lightweight, nonpolar and offer high dielectric
strength. Operating temperatures of -55°C to +125°C are
achieved with no voltage de-rating. All capacitors are fired
to produce true monolithic structures, which are impervious
to moisture and contamination. Outer terminations feature
a nickel barrier and a final metal layer, typically silver.
Typical Insertion Loss
Insertion Loss (db) Per MIL-STD-220
Curve
1
2
3
70
■
Low cost solution for general purpose filtering
■
Ideal for multipin connector applications
■
High ratio of capacitance to volume
■
Low inductance, nonpolar
■
Impervious to moisture and contamination
■
-55°C to +125°C operation
5
60
7
50
8
F
Provide filtering of noise content close to signal content
56
uF
1u
F
1.
4u
■
4
6
Features
30
20
10 270 50
0 01u
00
0
pF pF 0pF F
9
02
7u 056
uF
F
40
27
uF
Advanced Ceramics
Tubular Feed-Through
(FT) and Pi Capacitors
10
10
Tubular FT Capacitors
Feed-through tubular capacitors are ideally suited for
by-pass and filtering applications. Due to the cylindrical
design, the capacitors will have uniform insertion loss
over a broad frequency range. This structure yields
a low inductance when compared to conventional
wound capacitors.
Solid FT capacitors have no internal electrodes
and find their primary usage in low cost applications.
Multilayered FT capacitors have a higher capacitance
to volume ratio and are ideally suited for greater filtering
at lower frequencies. Multilayered FT capacitors are also
designed for applications where source impedances are
high and sharp attenuation rise is critical.
0
0
01
01
1
100
Feed-Through Construction
Solid
C-termination
Ground (common)
Insulation
C-termination
Feed-Through Circuit
C
Multi Layered
Ground (common)
Insulation
C-end termination
12
10
Frequency (MHz)
For complete specs and drawings, visit www.SpecEMC.com/tubular
1000
Typical Insertion Loss - Pi Capacitors
Insertion Loss (db)
80
33000
70
60
Tubular Feed-Through
(FT) and Pi Capacitors
10000
4000
50
1000
40
30
310
20
10
Tubular Pi Capacitors
100
1 MHz
Compared to feed-through tubular capacitors, Pi tubular
capacitors have a much narrower transition between
the pass and stop bands. Pi capacitors are effective in
stopping high frequency interference without affecting
necessary frequencies immediately below the stop band.
1GHz
Frequency
Pi Construction
T
Solid
Electrode "E1"
Ground "G"
Pi Circuit
C1
100 MHz
Advanced Ceramics
Similar to feed-through tubular capacitors, Pi tubular
capacitors can be designed with a solid or multilayered
configuration. Solid Pi tubular capacitors are more cost
effective, but limited in capacitance values. Multilayered
Pi tubular capacitors can cover a wider range of capacitance,
while still maintaining the mechanical strength of a solid Pi
tubular capacitor in a similar case size.
10 MHz
Electrode "E2"
C2
MultiLayered
Tube
Electrode "E 1"
C1 + C2 = C Total
Ground "G"
Inductive element not included.
Electrode "E 2"
Tubular Part Numbering System
Example: I8150173X7R471M
Buried electrode tube
The part number shown represents a Pi tubular capacitor
with an O.D. of 0.081" and I.D. of 0.050", with a voltage of
200 VDC. The ceramic type will be X7R, capacitance value
is 470 pF with a tolerance of ±20%. The termination will be
silver and the parts will receive bulk packaging.
I
81
50
173
X7R
471
M
Voltage
Rating
Outer
Diameter
Inner
Diameter
Length
Ceramic
Code
EIA Cap Code
EIA Cap
Tolerance
A: FT, 50 VDC
Example:
Example:
Example:
NP0
Example:
M: ±20%
C: FT, 100 VDC
0.081" = 81
0.050" = 50
0.173" = 173
X7R
470 pF = 471
N: ±30%
E: FT, 200 VDC
Y5V
G: Pi, 50 VDC
P: +100 -0%
Z: +80 -20%
H: Pi, 100 VDC
I:
Pi, 200 VDC
For complete specs and drawings, visit www.SpecEMC.com/tubular
13
SMPS Capacitor Assemblies
Advanced Ceramics
Spectrum Control offers a line of Switch Mode Power
Supply capacitors designed to provide superior performance
in high frequency switching applications. These capacitors
are ideal for high energy density products found in both
military and commercial markets.
■ MIL-PRF-49470 Qualified, DSCC 87106
and custom products available
■
Leaded parts safeguard against thermal and
mechanical stresses
■
Lower Equivalent Series Inductance (ESL)
■
Lower ripple voltage and less self heating
Style/Size
A
max
B
E
max ±0.025" ±0.025" max
(in)
(mm)
(in)
SMP-4 (mm)
(in)
SMP-5 (mm)
0.650
16.50
0.650
16.50
0.650
16.50
0.715
18.16
0.715
18.16
0.715
18.16
SMP-3
Spectrum’s High-speed SMPS capacitors have the following
characteristics when compared to other capacitive elements:
■ Lower Equivalent Series Resistance (ESR)
Dimensions
C
D
0.450
11.42
0.400
10.15
0.250
6.35
1.050
26.65
0.400
10.15
0.250
6.35
Leads/
Side
0.500
12.69
0.440
11.17
0.300
7.62
10
4
3
“N” Style Leads
D
Dielectric Characteristics
Spectrum offers SMPS capacitors in two basic dielectric
classes, with individual designs tailored to meet specific
performance characteristics.
Chip Separation
.010 typ.
E
B A
0.055±0.10
0.250 min.
0.010 typ.
Dielectric Type
Stability
Class
BP
(NPO and COG)
Ultra Stable
Class I
BQ, BR,
BX and X7R
Stable
Class II
Additional package size,
capacitance values and higher
voltage ratings available,
please contact factory.
Description
0.020 typ.
0.100 typ.
0.100 max.
0.025 min.
Effects on electrical properties are
minimal with variations in operating
temperature, voltage, frequency or
time. Used in applications which
require stable performance.
“J” Style Leads
Class II dielectrics will exhibit a
predictable shift in performance
characteristics when exposed to
variations in temperature, voltage,
frequency or time. Selected for
applications where blocking,
coupling, by-passing and frequency
discriminating elements are used.
Offers higher capacitance than
Class I (COG).
124
Case
Size
Ceramic
Code
EIA Cap
Code
SMP3
SMP4
SMP5
0.050 min. (typ.)
* Dimensions in inches
The voltage rating is 500 VDC, termination will be “N” style
leads and the parts will receive marking/ bulk packaging.
E
Voltage
Rating
B: X7R
Example:
J: ±5%
Z:
P: BP
K:
±10%
A:
120,000 pF
Q: BQ
M: ±20%
B:
R: BR
C:
X: BX
E:
* HR: Hi-Rel designation reflects MIL-PRF-49470, level B, QPL approval
14
0.010 rad. (typ.)
0.070 ±0.010
K
EIA Cap
Tolerance
0.050 min. (typ.)
“L” Style Leads
The part number shown represents a size 3 SMPS
capacitor. The ceramic type will be BX, capacitance
value is 120,000 pF, with a tolerance of ±10%.
X
0.010 rad. (typ.)
0.070 ±0.010
SMPS Part Numbering System
Example: SMP3X124KENMB00
SMP3
C
25 VDC
50 VDC
100 VDC
200 VDC
500 VDC
N
M
B
00
Termination
Marking
Packaging
Special
Requirements
J: Leads in
L: Leads out
N: Leads
straight
M: Marked
U: Unmarked
B: Bulk
T: Tape
& Reel
00: Standard
XX: Custom
HR:Hi-Rel*
For complete specs and drawings, visit www.SpecEMC.com/smps
Planar
Capacitors
Features
■
Unparalleled electrical performance and reliability
■
Fast prototyping and short lead times
■
100% electrical and dimensional testing
of critical parameters
■
Custom packaging to suit end user needs
■
Custom and standard designs available
■
Multiple capacitance values up to 400:1 ratio
■
Multiple voltage ratings available
■
Hole ground resistance to a specified maximum
■
Conformal coat available for high voltage designs
Electrical Specifications
Operating
Temperature . . . . . . . . . . . . -55°C - 125°C
Capacitance . . . . . . . . . . . . Up to 1µF
Capacitance Tolerance . . . . . ±10%, ±20%, +100%
Voltage Rating . . . . . . . . . . Up to 1500VDC
. . . . . . . . . . AC Rating available –
. . . . . . . . . . contact factory
Dielectric
Withstanding Voltage . . . . . Up to 3000VDC
Insertion Loss. . . . . . . . . . . 60 dB Min, typical hole to hole
Advanced Ceramics
Spectrum Control designs and manufactures a wide
range of planar capacitor arrays. Using over 25 years
expertise in multilayer ceramic capacitor manufacturing,
planar capacitors offer many advantages over stand-alone
chip, discoidal or tubular capacitors: low profile, compact,
quick assembly time. Various custom and industry standard
geometries are available and our designs can incorporate
multiple capacitance values, feed-through holes and
ground holes. With a combination of versatility
and function, Spectrum’s planar capacitors are quickly
becoming the new standard in filtered connectors used
in EMI suppression applications.
The electrical properties listed above are typical, and
can be exceeded based on customer requirements
and mechanical configuration. Since many variables
affect the design, it is best to contact us directly for
a detailed assessment of your planar capacitor needs.
Typical Design Layouts
Mechanical Specifications
Dielectrics: . . . . . . . . . . . . . . EIA Codes: NP0 (COG),
. . . . . . . . . . . . . . . . . . . X7R, Z5U
Termination: . . . . . . . . . . . . Nickel barrier/Gold or Fired-on
. . . . . . . . . . . . silver, Palladium silver or
. . . . . . . . . . . . Platinum silver
Surface: . . . . . . . . . . . . . . . Lapped, termination bandwidth
. . . . . . . . . . . . . . . . . . . and insulative coating options
Geometry: . . . . . . . . . . . . . Military circulars, D-Sub, ARINC,
. . . . . . . . . . . . . . . . . . . Micro-D, custom configurations
Thickness: . . . . . . . . . . . . . Up to 0.150"
Camber: . . . . . . . . . . . . . . . Within ±0.004" per inch
For complete specs and drawings, visit www.SpecEMC.com/planar
15
Advanced Ceramics
Structural
Ceramics
Spectrum combines sophisticated test facilities and
equipment with proven expertise in formulating and
manufacturing ceramic components. Design processing
for our structural ceramics includes SolidWorks, Pro/E
and AutoCad. We have the ability to produce complex
geometries via additional machining for ceramic body
types that can meet all your mechanical and electrical
product requirements.
Features
■
High wear and corrosion resistance
■
Temperature stability and strength
■
Superior thermal shock resistance
■
Custom solutions available
■
Low thermal expansion rates
■
Excellent electrical and thermal resistive properties
Mechanical Specifications
Pressing . . . . . . . . . . . . up to 3" diameter and 2 1/2"
. . . . . . . . . . . . . . . . . . thickness fired
Extrusion . . . . . . . . . . . up to 1.2" diameter at varying
. . . . . . . . . . . . . . . . . . . lengths fired
Casting/Lamination . . . . up to 1/4" thickness fired
Process Capabilities
Forming Methods . . . . . . Pressing, extrusion, tape casting,
. . . . . . . . . . . . . . . . . . injecting molding, thick film
Materials . . . . . . . . . . . . Steatite, cordierite, alumina,
. . . . . . . . . . . . . . . . . . . titinate ceramic
Finishing Methods . . . . . Glazing, tumbling, plating,
. . . . . . . . . . . . . . . . . . . metallization, resistive films,
. . . . . . . . . . . . . . . . . . . ceramic to metal seals
Fine Shaping Methods. . . Green/fired machining,
. . . . . . . . . . . . . . . . . . . drilling laser cutting
16
For complete specs and drawings, visit www.SpecEMC.com/circuits
Surface Mount EMI Filters
our family of surface mount
filters is designed to provide
a range of high performance
EMI filtering options with
a minimal PCB footprint
Three Terminal Chips offer
superior ability to withstand
transient voltages and surges,
and deliver excellent filtering
performance in high current
applications while providing
exceptional solderability and
resistance to solder heat… 18
SA Series Arrays incorporate four lines
in one compact footprint. These arrays
are nonpolar and designed to minimize
residual inductance, thereby ensuring
large insertion loss in a wide band
and better cross talk control… 19
MSM Mini-Surface Mount
offers a multilayer electrode structure,
high temperature construction and
10 Amps current ratings. The filter
chips provide extreme elimination
of residual inductance and the
self-resonant frequency extends
to the microwave band… 20
SSM Square Surface Mount
square mechanical geometry enhances
SMT soldering in applications up to 10
Amps. These filters come in a Pi circuit
configuration and are designed
to address EMI/RFI on crowded
printed circuit boards… 20-21
PSM Power Surface Mount are the first
high temperature surface mount filter designed
to effectively filter EMI/RFI at currents up to
20 Amps. These filters come in either a
Feed-through or Pi circuit configuration
and offer superior high frequency
noise suppression… 21
Advantages of a Surface Mount Filter
With many years of experience in the design
and manufacture of filters, Spectrum Control
has a unique perspective on EMI and how to
control it. We provide an integrated approach
to EMC problems with services such as
customer consulting, diagnostic testing, design
and manufacturing. By offering a variety
of custom assemblies, we are able to unite
your specific requirements with our high
performance filters.
Spectrum Control surface mount EMI filters are ideal for
a wide range of PCB applications, including: automotive
electronics, digital A/V equipment, computers, peripherals,
telecommunications, switching power supplies and high
current buss lines.
For complete specs and drawings, visit www.SpecEMC.com/surface
17
Three
Terminal Chips
Features
■
■
■
■
■
■
■
Surface Mount EMI Filters
■
Excellent performance in high current applications
Nonpolar, surface mountable
Superior filtering characteristics
Superb ability to withstand transient voltages
and surge
Offers exceptional solderability and resistance
to solder heat
Available in 0603, 0805, 1205 and 1806 body size
Two amp current rating available
Available lead free/RoHS compliant
Electrical Characteristics
Capacitance Range . . . . . . . COG (NPO) 22 pF to 470 pF
. . . . . . . . . . . . . . . . . . . . . X7R
470 pF to 47,000 pF
. . . . . . . . . . . . . . . . . . . . . YV5 100,000 pF and 220,000 pF
Capacitance Tolerance . . . . . COG (NPO) +50/-20%
. . . . . . . . . . . . . . . . . . . . . X7R
+50/-20%
. . . . . . . . . . . . . . . . . . . . . Y5V
+80/-20%
Temperature Coefficient . . . . COG (NPO)
.....................
. . . . . . . . . . . . . . . . . . . . . X7R
.....................
. . . . . . . . . . . . . . . . . . . . . Y5V
..................
Applications
■
■
■
■
■
Cellular telephones and base stations
Telecommunication equipment
Industrial electronic interface
or programmable controllers
Electronic automotive equipment
Computer and peripheral equipment
Insulation Resistance . . . . . . up to 22,000 pF 10,000 MΩ
@ +25°C. . . . . . . . . . . . . . . 47,000 pF 5000 MΩ
. . . . . . . . . . . . . . . . . . . . . 100,000 pF 1000 MΩ
DC Resistance. . . . . . . . . . . 0.4 Amp or less 0.3 Ω max.
. . . . . . . . . . . . . . . . . . . . . 1 Amp
0.08 Ω max.
. . . . . . . . . . . . . . . . . . . . . 2 Amp
0.04 Ω max.
Rated Voltage . . . . . . . . . . . up to 100 VDC
Rated Current . . . . . . . . . . . up to 2 Amps
Ordering Information
Example: SF0805C221SBNCT
Circuit Schematic
This part number represents a three terminal chip with
a body size of 0805 with a COG (NPO) dielectric. The
capacitance is 220 pF with a capacitance tolerance of
+50%/-20%. Voltage rating is 50 Volts DC. It has nickel
barrier, solder plated terminations and a current rating of
0.4 Amp, (400 milliamps). The parts are taped and reeled.
18
0 ±/30 ppm/˚C,
-55 to +125˚C
+/-15%,
-55 to +125˚C
+30/-80%,
-25 to +85˚C
Input
Output
SF
0805
C
221
S
B
N
C
T
Style
Size
Ceramic
Capacitance
Code
Capacitance
Tolerance
Rated
Voltage (Vdc)
Termination
Current
Rating
Packaging
SF
0603
0805
1205
1806
C - COG
X - X7R
Y - Y5V
First two
numbers are
significant,
the third
number
refers to
number of
zeroes
S - +50%/-20%
Z - +80%/-20%
N - Ni Barrier,
Solder
Plated
B
C
D
E
F
G
H
I
T - Tape
& Reel
B - Bulk
A - 25
B - 50
D - 100
For complete specs and drawings, visit www.SpecEMC.com/3terminal
-
0.3 A
0.4 A
1A
2A
3A
4A
5A
6A
SA Series
Arrays
Features
■
■
■
Typical Insertion Loss
70
■
■
■
■
50
22000
470
30
1000
2200
20
22
47
100
0
0.1
1
10
100
1000
10000
Frequency (MHz)
Noise reduction for DC lines on computers
Computer peripheral equipment
Digital TV and VTR
Cellular telephones
Automotive electronics
Electrical Characteristics
Rated Voltage . . . . . . . . . . . 25 VDC to 50 VDC
Rated Current . . . . . . . . . . . 0.3 Amps
IR. . . . . . . . . . . . . . . . . . . . 10,000 MΩ Min.
DC Resistance. . . . . . . . . . . 0.3 Ω Max.
Temperature Range . . . . . . . -55˚C to +125˚C
Capacitance Range . . . . . . . 22 pF to 22,000 pF
Capacitance Tolerance . . . . . ±20%
Ordering Information
Example: SA1206C22OMBNB
Circuit Schematic
The part number represents a 4-capacitor array with a body
size of 1206 with a COG (NPO) dielectric. The capacitance
is 22 pF with a capacitance tolerance of ±20%. Voltage
rating is 50 VDC. It has nickel barrier, solder plated
terminations, and the parts are bulk-packaged.
SA
220
40
10
Applications
■
60
GND
1206
C
220
M
B
N
B
Style
Size
Temperature
Characteristics
Capacitance
Packaging
1206
C +/- 30 ppm/˚C
22 pF
Rated Voltage
(Vdc)
A = 25
B = 50
Termination
SA Series
Capacitance
tolerance
M = ± 20%
N = Ni Barrier
Solder Plated
T - Tape and reel
4,000 pc/reel
B - Bulk pack
1,000 pcs/bag
R +/- 15%
U -750 +/- 120
ppm/˚C
Surface Mount EMI Filters
■
The filters structure minimizes residual inductance
with a high self-resonant frequency, ensuring large
insertion loss in a wide band.
The common ground electrode built into the chip
ensures complete grounding of all lines at the
ground on both ends. The filter is designed to
minimize cross talk.
An optimum constant can be selected from the
capacity range of 22-22,000 pF to best suit the
frequency.
Solder plated nickel barrier terminations offer good
solderability and resistance to soldering heat.
Available lead free/RoHs compliant
Insertion Loss (dB)
■
47 pF
100 pF
220 pF
470 pF
1,000 pF
2,200 pF
22,000 pF
For complete specs and drawings, visit www.SpecEMC.com/saseries
19
MSM, SSM & PSM
Series Filters
MSM - Miniature Surface Mount
Chip Capacitors
The MSM series filters feature high temperature
construction and have current ratings up to 10 Amps.
The filter chips exhibit very low levels of residual
inductance and the self-resonant frequency extends
to the microwave band. Applications include
telecommunication equipment, computer and
peripheral equipment and digital AV equipment,
medical equipment, and DC power supply lines.
Electrical Characteristics
Features
Surface Mount EMI Filters
■
■
■
■
■
Miniature footprint helps in dense circuit configuration
Rated at 10 Amps
Packaged in tape and reel or bulk form
Operating temperature ranges of -25˚C to +85˚C
and -55˚C to +125˚C
Available lead free/RoHs compliant
Working Voltage . . . . . . . . . . . . . 50 VDC
Test Voltage. . . . . . . . . . . . . . . 150 VDC
Current Rating . . . . . . . . . . . . 10 Amps max.
Insulation Resistance . . . . . . . . 1.0 MΩ
Terminations . . . . . . . . . . . . . . Ni-Barrier, solderable finish
Soldering Conditions . . . . . . . . Max. 250˚C -5 sec.
Feed-Through
MSM
Input
Output
Ground
MSM Ordering Information
MSM
4
T
470M
10
T
Style
Circuit
Configuration
4 - Feed-Through
Temperature
Characteristics
R - +/-15%
T - +22/-33%
V - +22/-82%
Capacitance
Current
Rating
10 Amps
Packaging
MSM
(Miniature)
Code
Value
Tolerance
470 M
47 pF
+50/- 20%
151 M
150 pF
+50/- 20%
271 M
270 pF
+50/- 20%
102 M 1000 pF
+50/- 20%
SSM - Square Surface Mount Filters
The SSM series filters feature high temperature
construction and have current ratings up to 10 Amps.
The filter chip series are nonpolar and surface
mountable with excellent performance characteristics
and come in a Pi circuit configuration. Applications include
telecommunication equipment, computer and peripheral
equipment, digital AV equipment, power amplifiers, power
supplies and high current bus lines.
Features
■
■
■
■
■
20
Square mechanical geometry enhances SMT soldering
Rated to 10 Amps
Packaged in tape and reel or bulk form
Operating temperature range of –55˚C to +125˚C
Available lead free/RoHs compliant
For complete specs and drawings, visit www.SpecEMC.com/msmssmpsm
T - Tape and Reel
2,000 pcs/reel
B - Bulk pack
1,000pcs/reel
MSM, SSM & PSM
Series Filters
SSM Electrical Characteristics
PSM Filters
SSM Pi Circuit
Input
Output
Ground
PSM - Power Surface Mount Filters
PSM Electrical Characteristics
The PSM series filters feature high temperature
construction and have current ratings up to 20 Amps.
This filter series is nonpolar and surface mountable with
excellent performance characteristics and comes in either
a Feed-through or Pi circuit configuration. Applications
include telecommunication equipment, computer and
peripheral equipment, digital AV equipment, power
amplifiers, power supplies and high current bus lines.
Voltage Rating DC . . . . . . . . . 200 VDC @ -55°C to +125°C
. . . . . . . . . AC Rating available –
. . . . . . . . . consult factory
DWV . . . . . . . . . . . . . . . . . . . 700 VDC
Current Rating . . . . . . . . . . . . . 20 Amps (Feed-through) max.
. . . . . . . . . . . . . . . . . . . . . . . 10 Amps (Pi) max.
Insulation Resistance . . . . . . . . 1.0 GΩ @ 25°C
Dissipation Factor . . . . . . . . . . 4.0% maximum
D.C.R. . . . . . . . . . . . . . . . . . . Max. .0005Ω, typ. .0002Ω
Terminations . . . . . . . . . . . . . Solderable finish
Features
■
■
■
■
■
■
Provides time and costs savings compared
to through-hole filters
Superior high frequency filtering capability
Rated to 20 Amps
Packaged in tape and reel or bulk form
Operating temperature range of –55°C to +125°C
Available lead free/RoHs compliant
PSM Feed-Through & Pi Circuits
Feed-Through
Input
Pi
Output
Output
Input
Ground
Ground
Ordering Information
Example: PSM4-402Z-20T0
Surface Mount EMI Filters
Working Voltage . . . . . . . . . . . . . . 100 VDC
Test Voltage. . . . . . . . . . . . . . . . . . 250 VDC
Current. . . . . . . . . . . . . . . . . . . . . Max. 10 Amps
Insulation Resistance . . . . . . . . . . . Min. 104 MΩ
Terminations . . . . . . . . . . . . . . . . . Silver plated
Soldering Conditions . . . . . . . . . . . Max. 250°C -5 sec.
Marking.. . . . . . . . . . . . . . . . . . . . None
The part number shown represents a power surface mount feed-through filter with a capacitance value of 4000 pF
and capacitance tolerance of +80/-20%. The current rating of the part is 20 Amps and the packaging is tape and reel.
PSM
4
-
402Z
-
Style
PSM Capacitance
PSM (Power)
SSM (Square)
Code
680M
101M
131P
Circuit
471P
Configuration 821M
1 - Pi
102M
4 - Feed-Through 152M
252P
402Z
103Z*
Value
68 pF
100 pF
130 pF
470 pF
820 pF
1000 pF
1500 pF
2500 pF
4000 pF
.01 µF
Tolerance
±20%
±20%
+100/-0%
+100/-0%
±20%
±20%
±20%
+100/-0%
+80/20%
+80/-20%
20
T
0
Packaging
Tape and Reel
SSM Capacitance
Code
101Z
501P
152P
202P
402E
402Z
Value
100 pF
500 pF
1500 pF
2000 pF
4000 pF
4000 pF
Tolerance
+80/-20%
+100/-0%
+100/-0%
+100/-0%
±25
+80/-20%
* Available in Feed-Through
circuit only.
T - Tape and reel
packaging
B - Bulk packaging
Current
Rating
05 - 5 Amps
10 - 10 Amps (Pi)
20 - 20 Amps
(Feed-Through)
For complete specs and drawings, visit www.SpecEMC.com/msmssmpsm
0
1
2
6
-
500 pieces
1,000 pieces
2,000 pieces
6,000 pieces
Note: Tape and reel
packaging 500 & 1,000
pieces (7")
and 2,000 &
6,000 pieces
(13")
21
Low Pass EMI Filters
the industry’s most complete
line of EMI filters gives you
more style, size, IL performance
and cost alternatives
Motor Line Feed-Through (MLFT) Filters are
high capacitance filters specifically designed for
DC motor and other lower voltage applications.
This one-component solution addresses EMI
noise issues and eliminates the need for multiple
components and electrical connections… 23
Solder-In Filters offer an ideal solution for applications
in critical areas where space does not allow for use
of mounting tools or hardware. Available in C, Pi and
standard L circuit configurations and primarily used in
filtering signal/data lines and AC power lines… 24
9925 Series Filters have a knurled design
allowing them to be pressed into place
creating a reliable mechanical bond making
them an excellent choice for applications
where soldering is undesirable… 25
Spec Spin Filters are an excellent choice
for applications that require many lines to
be filtered in close proximity to each other
due to their space saving #2-56 threaded
miniature EMI spanner design. These
filters are designed without a hex and do
not require soldering for installation… 25
Resin Sealed Filters provide excellent
environmental protection in a rugged case
that is resin sealed at both ends and easily
mounted with a tapped hole or through hole.
These filters are provided in C, L and Pi configurations with metric threading available… 26
High Current Resin Sealed Filters are ideal for
use in high current 5 volt logic buss, as well as
±48 VDC telephone rack buss, high current
switch mode power supplies and DC charging
systems. These filters feature rugged bolt-in
style for easy installation… 27
Hermetically Sealed Filters feature hermetic
glass seals and high EMI filtering performance
making them highly reliable in the toughest
environmental conditions. These filters are
available with C, L, Pi, T and double T
configurations with MIL-F-15733 and
MIL-F-28861 QPL filters available… 28
Value Added Assemblies offer flexible
solutions by allowing you to add connectors,
modify terminations or add wire harnesses, thereby
lowering your cost of acquisition and assembly,
reducing your production time/costs and inventory,
all while giving you a filter assembly that meets
your unique design challenges… 29
Low Pass EMI Advantages
Spectrum Control was founded in 1968 as a
designer and manufacturer of Electromagnetic
Interference (EMI) filters. Today, Spectrum
continues that work, combining knowledge
with excellence. These many years of
experience have yielded an engineeringdriven team that understands how and where
potential EMI problems exist in an electronic
system and how to best eliminate them. With
an extensive library of standard products and
a willingness to develop an application-specific
custom solution, our customers count on us
to help them satisfy global EMC standards
while meeting demanding design parameters.
22
■
■
■
■
■
■
Wide range of package sizes, mounting options and
circuit configurations offering maximum design flexibility
Develop custom application-specific solutions addressing
your mechanical and electrical requirements
High reliability construction… built in accordance to
MIL-PRF-15733 or MIL-PRF-28861
Over 800 standard QPL products and DSCC part numbers
Effective filtering up to 18 GHz
Reliability testing available for customer specific
requirements
For complete specs and drawings, visit www.SpecEMC.com/lowpass
Motor Line Feed-Through
(MLFT) Filters (Patent Pending)
Low Pass EMI Filters
Spectrum Control, the established world leader in EMC,
has developed a new family of high capacitance filters
specifically designed for DC motor and other lower
voltage applications. The Motor Line Feed-Through
(MLFT) filter is a one-component solution that eliminates
the need for multiple capacitors, inductive coils, leads
and PCB assemblies requiring numerous electrical
connections and large amounts of space. MLFT filters
(patent pending) are engineered to provide the required
EMI filtering and mechanical interface at a reduced cost.
MLFT filters offer significant insertion loss to pass
global conductive and radiated EMC tests, such as
CISPR 25. Our standard line of filters can be designed
into mechanical packages for easy retrofit into existing
designs or as custom assemblies to simplify installation
during production. These filters are available in stamped
or threaded housings, with single or dual lines, and
round leads or Faston terminals for applications to
100 volts.
Benefits
■
■
■
■
■
■
■
■
Easy installation, provides a connector interface
Excellent EMI filtering through GHz range
Competitive cost
Space saving EMI solution
Fewer electrical connections
Failsafe DC open circuit for safety concerns
Standard and custom filtering and
mechanical packages
Transient voltage and surge protection available
Ordering Information
Example:
MLFT2-001-TFCAC
The part number shown represents a single line, threaded MLFT Filter with Faston Terminals, a capacitance rating
of 0.20 µF and a voltage rating of 100V.
MLFT2 - 001 - T
Motor Line
Feed-Through Filter
F
CA
C
Style
Terminal
Capacitance
Voltage Rating
T = Single line
threaded
S = Single line
stamped
D = Dual line
stamped
F = .110
Faston
R = .062
round lead
CA = .20 µF
CC = 2000 pF
CD = 20 pF
C = 100V
For complete specs and drawings, visit www.SpecEMC.com/mlft
23
Solder-In
Filters
Solder-in filters are ideal for use in critical areas where
space does not allow use of mounting tools or hardware.
The solder-in feature also allows installation in unison
with other board mounted components. Primarily used
in filtering signal/data lines and DC power lines.
Electrical Specifications
Features
■
■
■
■
Low Pass EMI Filters
■
Small size to allow effective use of space
Voltage ratings to 750 VDC
Multiple circuit configurations: C, L and Pi available
High temperature construction to prevent
reflow during installation
MIL-F-15733 QPL versions available
C Circuit
Capacitance . . . . . . . . . . 100 pF to 0.30 µF
Voltage Rating . . . . . . . . 50 to 750 VDC
Current Rating. . . . . . . . 10 – 25 Amps
Pi Circuit
Capacitance . . . . . . . . . . 1500 pF to 0.022 µF
Voltage Rating . . . . . . . . 50 to 500 VDC
. . . . . . . . . . . . . . . . . . 90 to 350 VAC
Current Rating. . . . . . . . 10 – 25 Amps
Series 9900
Miniature Solder-In Filters
These filters are ideal for microwave applications such
as attenuators and oscillators, and perform well in high
impedance circuits where large capacitance values
are not practical.
Features
■
■
■
■
■
■
■
Miniature size to allow effective use of space
Standard capacitance values from 5pF to .033µF
Voltage ratings to 200 VDC/115 VAC 0 – 400 Hz
Hermetically sealed on one end allows for
through-hole sealing between compartments
High temperature construction meets MIL-F-28861
solderability and resistance to soldering
heat requirements
Available in MIL-C-11015 versions
Gold plating compatible with gold bonding techniques
Electrical Specifications
C Circuit
Capacitance . . . . . . . . . . 10 pF to 0.030 µF
Voltage Rating . . . . . . . . 50 to 200 VDC
. . . . . . . . . . . . . . . . . . 115 VAC
Current Rating. . . . . . . . 5 Amps
L Circuit
Capacitance . . . . . . . . . . 5 pF to 0.033 µF
** Large Diameter High Temp Solder-In Filters
are also available – please contact factory
24
Voltage Rating . . . . . . . . 50 to 200 VDC
Current Rating. . . . . . . . 10 Amps
For complete specs and drawings, visit www.SpecEMC.com/solder-in
Series 9925
Mini-Press Filters
This new knurled filter is designed to be pressed into place
and creates a reliable mechanical bond. This feature makes
it an excellent selection for applications where soldering is
undesirable. Suitable plating is available that allows gold
bonding to the terminals.
These filters are ideal for microwave and RF applications
such as attenuators, synthesizers and oscillators. They
perform well in high impedance circuits where large
capacitance values are not practical.
Electrical Specifications
Mechanical Specifications
Installation. . . . . . . . . . . Press-in
Plating. . . . . . . . . . . . . . Gold
Seal . . . . . . . . . . . . . . . . Glass sealed on one end,
. . . . . . . . . . . . . . . . . . . resin sealed on the other end
Termination Options. . . . Plating suitable for gold bonding
Voltage Rating . . . . . . . . 50 to 200 VDC
Operating Temperature . . -55°C to +125°C
Low Pass EMI Filters
Capacitance . . . . . . . . . . 10 pF to 0.030 µF
Current Rating. . . . . . . . 5 Amps
Series 54-874-XXX
Spec Spin Filters
Spectrum Control introduces the new space saving
#2-56 threaded miniature EMI spanner filter. This new
threaded filter is designed without a hex and does not
require soldering for installation. These features make it an
excellent selection for applications that require many lines
to be filtered in close proximity. The easy swap out also
allows for flexibility in filter replacement and capacitance
substitution. Easy filter substitution also allows for flexibility
in filter placement. Custom design queries are always welcome.
Spectrum Control’s spanner filter offers superior insertion
loss over a broad frequency range when compared to surface
mount components. The filter is available in capacitance
values up to 10,000 pF, and is featured in a microcircuit
package used in microwave applications such as frequency
synthesizers, power amplifiers, MMW radio, and is ideal for
commercial and high-reliability applications.
Mechanical Specifications
Center Spacing . . . . . . . . 0.110"
Lead Finish . . . . . . . . . . Gold
Electrical Specifications
Bushing Finish . . . . . . . . Gold
Capacitance . . . . . . . . . . 10 pF to 0.010 µF
Tightening Torque. . . . . . 16 oz-in (± 2) (0.11 Nm)
Voltage Rating . . . . . . . . 50 VDC
Current Rating. . . . . . . . 5 Amps
Insertion Tool
For complete specs and drawings, visit www.SpecEMC.com/9900
25
Resin Sealed
Bolt-In Filters
These filters are easily mounted in a tapped hole or
through-hole with supplied nut and lock-washer. The
rugged case with resin seals at both ends provides
excellent environmental protection. Primarily used in
filtering signal/data lines and DC power lines.
Electrical Specifications
Features
■
■
■
MIL-PRF-15733 QPL filters available
Metric threaded filters available, consult factory
RoHS compliancy available
Lead Options Available
Low Pass EMI Filters
■
■
■
■
■
■
■
■
■
■
26
Voltage Rating . . . . . . . . 50 to 500 VDC
. . . . . . . . . . . . . . . . . . 115 VAC
Current Rating. . . . . . . . 3 – 25 Amps
L Circuit
Capacitance . . . . . . . . . . 10 pF to 1.0 µF
Straight
Turret (nail head)
Hooked
Bends
Flattened
Flattened and notched
Value added wires
Many custom options
Voltage Rating . . . . . . . . 50 to 500 VDC
. . . . . . . . . . . . . . . . . . 115 VAC
Current Rating. . . . . . . . 3 – 25 Amps
Pi Circuit
Capacitance . . . . . . . . . . 65 pF to 0.15 µF
Voltage Rating . . . . . . . . 50 to 700 VDC
. . . . . . . . . . . . . . . . . . 350 VAC
Lead Finish
■
C Circuit
Capacitance . . . . . . . . . . 10 pF to 1.0 µF
Current Rating. . . . . . . . 3 – 25 Amps
Silver
Tin/lead
Gold - suitable for gold bonding
Thread Sizes
Circuits
4 - 40
C, L & Pi
6 - 32
C, L & Pi
6 - 40
Pi
8 - 32
C, L & Pi
10 - 32
C & Pi
12 - 28
C & Pi
12 - 32
C & Pi
5/16 - 24
C & Pi
5/16 - 32
C & Pi
For complete specs and drawings, visit www.SpecEMC.com/resin
High Current/High Voltage
Resin Sealed Filters
High current filters are ideal for use in high current 5 volt
logic buss, but also can be used for ±48 VDC telephone
rack buss, high current switch mode power supplies
and DC charging systems. High voltage filters find
use in high voltage power supplies and applications
requiring U.L. Hi-Pot.
Installation Notes
1. Mounting installation torque
Method A: Mounting in full threaded through hole
Maximum torque: 96 in-lbs
Features
■
■
■
■
Current ratings up to 100 Amps
Continuous voltage ratings up to 1250 VDC/
240 VAC (400Hz)
U.L. 1459 recognized and CSA C22.2 approved
versions available
Rugged bolt-in style for easy installation
Available in C and Pi circuits
Method B: Mounting w/hardware
Maximum torque: 84 in-lbs
2. Terminal installation torque
Maximum torque: 20 in-lbs
Low Pass EMI Filters
■
Note: Use two-wrench method to install
terminal hardware.
Ordering Information
Part Number
54-848-005*
Rated Voltage
125°C
DC
AC***
60
—
I
Amp
50
CKT
C
Min
Cap
0.22 µF
Minimum Insertion Loss (dB)
1
3
1
10
30
100 300
MHz MHz MHz MHz MHz MHz GHz
50
50
30
40
50
50
20
10
GHz
50
54-853-001*
60
—
50
C
0.22 µF
20
30
40
50
50
50
50
50
54-853-004 €
200
140
100
C
0.22 µF
20
30
40
50
50
50
50
50
54-848-008
200
140
100
C
0.22 µF
20
30
40
50
50
50
50
50
54-844-001**
600
240
25
C
4700 pF ± 20%
—
—
12
20
30
33
50
50
54-844-002**
600
240
25
C
0.01 µF ± 20%
3
7
20
25
35
40
57
57
54-763-008
750
—
25
C
1000 pF
—
—
—
10
20
28
28
28
54-763-009
750
—
25
C
4000 pF
—
—
10
22
32
35
35
40
54-789-003
1250
—
25
C
4000 pF
—
—
6
20
30
35
35
35
✝ 1280-060 €
2500
—
25
Pi
1500 pF
—
—
5
15
50
50
50
50
✝ Also available through Spectrum Control’s authorized distributors.
€ Also available through Spectrum Control’s authorized European distributors/agents.
* Denotes parts that are UL recognized to UL 1459 and certified to CSA C22.2
** Denotes parts that meet 1500 VAC Dielectric Withstanding Voltage per UL 1283 and
*** AC Voltage to be 400Hz
CSA C22.2
For complete specs and drawings, visit www.SpecEMC.com/hchvresin
27
Hermetically Sealed
Threaded Case Filters
This series of filters features hermetic glass seals and high
EMI filtering performance. They are excellent for critical
applications that demand high reliability in the toughest
environmental conditions and provide broad band high
performance EMI filtering from 1 KHz up to 10 GHz.
Features
■
■
■
Low Pass EMI Filters
■
■
■
■
■
MIL-PRF-15733 and MIL-PRF-28861, DSCC 84084
QPL filters available
Popular .375", .410" and .690" case diameters
Voltage ratings from 50 V to 400 VDC/240 AC, 400 Hz
Impervious to high moisture environments,
solvents and severe environmental conditions
High temperature terminal construction
D-slotted bushings
High reliability testing available
Metric threads available – consult factory
Electrical Specifications
C Circuit
Capacitance . . . . . . . . . . 0.015 µF to 4.0 µF
T Circuit
Capacitance . . . . . . . . . . 0.15 µF to 1.4 µF
Voltage Rating . . . . . . . . 50 to 400 VDC
. . . . . . . . . . . . . . . . . . 125 – 240 VAC
Voltage Rating . . . . . . . . 50 to 400 VDC
. . . . . . . . . . . . . . . . . . 115 VAC, 240 VAC
Current Rating. . . . . . . . 10 – 25 Amps
Current Rating. . . . . . . . 0.25 – 20 Amps
L Circuit
Capacitance . . . . . . . . . . 0.015 µF to 4.0 µF
TT Circuit
Capacitance . . . . . . . . . . 0.5 µF to 1.5 µF
Voltage Rating . . . . . . . . 50 to 400 VDC
. . . . . . . . . . . . . . . . . . 125 to 240 VAC
Voltage Rating . . . . . . . . 50 to 300 VDC
. . . . . . . . . . . . . . . . . . 125 VAC
Current Rating. . . . . . . . 0.08 – 25 Amps
Current Rating. . . . . . . . 0.25 – 10 Amps
Pi Circuit
Capacitance . . . . . . . . . . 0.2 µF to 5.2 µF
Voltage Rating . . . . . . . . 50 to 400 VDC
. . . . . . . . . . . . . . . . . . 125 VAC, 240 VAC
. . . . . . . . . . . . . . . . . . 0 – 60 Hz
Current Rating. . . . . . . . 0.25 – 20 Amps
Transient Suppression Pi
Capacitance . . . . . . . . . . 1.4 µF
Voltage Rating . . . . . . . . 5 to 50 VDC
. . . . . . . . . . . . . . . . . . 115 VAC, 240 VAC
Current Rating. . . . . . . . 0.5 – 10 Amps
28
For complete specs and drawings, visit www.SpecEMC.com/hermetic
Value-Added
Low Pass Filter Assemblies
Incorporate specific terminations, connectors or
wire harnesses to accommodate your application.
Lower the cost of acquisition and assembly.
Low Pass EMI Filters
Spectrum Control’s value-added low pass filters provide
flexible solutions to meet your unique design challenges.
Our manufacturing process allows you to add connectors,
modify terminations or add wire harnesses without adding
much cost or drastically increasing lead times.
For custom requirements and exceptional needs,
contact our design/manufacturing team.
Reduce production operations and lead times.
Our value-added services:
• Allow you to stream-line your bill of materials.
• Reduce inventory/production costs.
• Offer custom application-specific low pass filter assemblies.
Build-to-order low pass filters.
For complete specs and drawings, visit www.SpecEMC.com/valueadd
29
EMI Filtered Arrays
our filter plates and terminal
blocks provide exceptional
EMI protection of signal
and power lines at a lower
total installed cost
Easy Mate® Filter Plates reduce
installation time and overall cost
with its patented snap-in design to
maximize real estate on PCBs. The
Easy Mate® Jr. offers a lower profile
for installation of feed-through filters
into small hardware applications…32
Bolt-In Filter Plates provide EMI filtering
for signal and power lines and an excellent
method for electronic system interface. These
plates eliminate the need to mount filters into
bulkheads and are ideal for the isolation of
electronic compartments to suppress EMI… 33
Shrouded Latch Filter Plates
combine a bolt-in filter plate with
the latching feature of a ribbon
cable header providing an easy to
install and highly effective method
for an electronic interface and
EMI solution in one package… 34
Barrier Strip Filtered Terminal Blocks
are available in 2 to 6 terminal versions
and our filter elements provide high
insertion loss for EMI/RFI filtering of
AC and DC power and control lines…35
PCB Mount Filtered Terminal Blocks
with 2 to 12 terminals available, they
provide quick and easy PCB installation
and maintenance with a filter element
that delivers high insertion loss for
EMI/RFI filtering of low voltage DC
power and control lines…36
Custom Filtered Arrays help meet
your design or manufacturing parameters
through special mechanical and electrical
specifications or by adding varying cable
lengths and terminations for a complete
turnkey assembly. Custom high reliability
assemblies available…37
Advantages of a Filtered Array
■
■
■
■
30
Provide an EMI filtered signal or power
line between electronic system modules
Reduce cost . . . economical method
to meet EMC requirements
Reduce labor . . . eliminate need to
assemble filters into a bulkhead
Outperform surface mount EMI filters
at frequencies above 50 MHz
■
■
■
■
Reduce risk of damage to filter elements
due to thermal shock and installation
Improve reliability . . . every filter plate
is 100% tested for key parameters
Maximize real estate on PCB
Mixed schematics in a single filter plate package
For complete specs and drawings, visit www.SpecEMC.com/array
Filter Plate
Part Numbering System
Example:
52-898-206-BA2
The part number shown represents an Easy Mate ® filter plate with 2 rows, 6 filters per row. Filters are C style
with a capacitance value of 100pF. The plate length is 1.092", and the leads are bent 90° to the right side.
Filter Plates
52 - Easy
Mate®, Easy
Mate® Jr. &
Bolt-in Style
53 Shrouded
Latch
2
06
-
No. of
Filters
898
Easy Mate®
Standard
Density
A
Filter
Designation
No. of
Rows
Number
of Lines
per Row
1 = 1 row
2 = 2 rows
960
Easy Mate®
Hi-density
B
A - T (Refer to
Filter selection
table online)
If less than
10, use a 0
(zero) first.
978
Easy Mate® Jr.
Standard Density
2
Plate Length
Lead Configuration
Easy Mate®
A - 1.092 (27.74mm)
B - 1.812 (46.02mm)
0 - Straight
1 - 90° (left)
2 - 90° (right)
3 - 90° (both)
Easy Mate® Jr.
A - .990 (25.15mm)
B - 1.240 (31.49mm)
Shrouded Latch
Configuration
1 - Double Shroud
2 - Single Shroud
3 - Single Shroud w/90°
bend opposite side
979
Easy Mate® Jr. Hi-density
Bolt-in Style
A - 1.060 (26.92mm)
B - 1.560 (39.62mm)
C - 2.560 (65.02mm)
D - 3.560 (90.42mm)
970
Bolt-in Standard Density
Latch Height
(Shrouded Latch only)
971
Bolt-in Hi-density
S - Short .435" (11.0mm)
L - Long .575" (14.6mm)
Filtered Arrays
52 - 898 -
038
Shrouded Latch
Filtered Terminal Block
Part Numbering System
Example:
52-160-006-A AOO
The part number shown represents a barrier strip terminal block with six terminals
and rated for 20 Amps. Male disconnects (.250") are the method of termination.
52 - 160
-
Connection
Barrier Strip
160 - Front panel mount
188 - Rear panel mount
257 - AC rated
PCB type
227 U.S. pin spacing
228 Metric pin spacing
006
-
Number
of Terminals
Barrier Strip
002 - 2 terminals
through
006 - 6 terminals
PCB type
002 - 2 terminals through
012 - 12 terminals
A
AOO
Current
Rating
Special
Terminations
Code
Note: Leave blank if ordering
standard product.
Male quick disconnects
directly on terminal block.
Barrier Strip
A - 20 Amps
Sizing
PCB type
L - Low profile
AO1 . . . . . . .187 (4.8)
AOO . . . . . . .250 (6.4)
For complete specs and drawings, visit www.SpecEMC.com/array
31
Filtered Arrays
Easy Mate®
Filter Plates
Spectrum Control developed a new EMI/RFI filter plate,
Easy Mate ®, which simplifies installation and eliminates the
need for mounting hardware. The Easy Mate ®, patented,
is designed to “snap” into the chassis of electronic systems,
reducing the labor required to complete a plate installation.
These plates are available in four lengths and in both
standard density centers (.100") and high density centers
(2mm). Standard density Easy Mate ® plates offer up to
26 lines per plate in a double row configuration, while
high-density plates offer up to 32 lines. Custom sizes
for Easy Mate ® plates are available.
Mechanical Specifications
Easy Mate® Jr. Filter Plates
Lead Plating. . . . . . . . . . Gold plate
Spectrum Control has expanded its popular Easy Mate®
family to include two more package sizes. These new sizes
are lower profile and facilitate installation of feed-through
filters into small hardware applications such as PCS linear
power amplifiers and RF transmitters.
Lead Diameter . . . . . . . . ø .025" (.64mm) for 0.100"
. . . . . . . . . . . . . . . . . . . centers (2.54mm)
Easy Mate Features
Base Plate Material . . . . . Beryllium copper
Base Plate Thickness . . . . .012 inches (0.30mm)
Plating. . . . . . . . . . . . . . Tin, RoHS version will be silver
Lead Material . . . . . . . . . Copper alloy
. . . . . . . . . . . . . . . . . . . ø .020 (.51mm) for 0.079"
centers (2.00mm)
Current Rating. . . . . . . . 5 Amps for .025" ø (.64mm)
. . . . . . . . . . . . . . . . . . . 3 Amps for .020" ø (.51mm)
■
Reduces installation time and overall cost
■
Eliminates mounting hardware and prepwork
Plate Lengths . . . . . . . . . Easy Mate® 1.092" (27.74mm)
. . . . . . . . . . . . . . . . . . . and 1.812" (46.02mm)
■
Flexibility for 1 or 2 rows and standard density
centers (.100") or high density centers (2mm)
. . . . . . . . . . . . . . . . . . . Easy Mate® Jr. 0.990" (25.15mm)
. . . . . . . . . . . . . . . . . . . and 1.240" (31.49mm)
■
Improves overall quality and reliability
■
Multiple dimpled finger ground contacts provides
excellent long term EMI filtering from 5 MHz to 18 GHz
■
Outperforms surface mount devices
■
Maximize real estate on PCB
■
Mixed capacitance values and schematics
■
Ideal for isolation of electronic compartments
■
Available in RoHS compliant versions
Patented
32
For complete specs and drawings, visit www.SpecEMC.com/array
Bolt-in Style
Filter Plates
The Bolt-in style plate provides an excellent method for
electronic system interface and EMI filtering. Bolt-in filter
plates are available in a variety of plate sizes and up to
74 lines per plate in high density (2mm) and 60 pins per
plate in standard density (.100"). On the larger plate sizes,
Spectrum ensures structural integrity through a unique,
patent pending, coining process.
Features
Mechanical Specifications
Base Plate Material . . . . . Brass UNS C26000/C27000
■
Eliminates the need to assemble filters into a bulkhead
Plating. . . . . . . . . . . . . . Tin, RoHS version will be silver
■
Excellent filtering from 5 MHz to 1 GHz
Lead Material . . . . . . . . . Copper alloy
■
Total cost savings vs. customer installed discrete
filter elements
Lead Plating. . . . . . . . . . Gold plate
■
Ideal for isolation of electronic compartments
to suppress EMI
■
Outperforms surface mount filters over 50 MHz
. . . . . . . . . . . . . . . . . . . ø .020 (.51mm) for 0.079"
centers (2.00mm)
■
Improved reliability
Current Rating. . . . . . . . 5 Amps for .025" (.64mm) ø
■
Mixed capacitance values and schematics
. . . . . . . . . . . . . . . . . . . 3 Amps for .020" (.51mm) ø
■
Maximize real estate on PCB
■
Available in RoHS compliant versions
■
Four standard plate lengths from 1.060" to 3.560"
Lead Diameter . . . . . . . . ø .025" (.64mm) for 0.100"
. . . . . . . . . . . . . . . . . . . centers (2.54mm)
Filtered Arrays
Base Plate Thickness . . . . .020 inches (.51mm)
Coining feature
Patented
For complete specs and drawings, visit www.SpecEMC.com/bolt-in
33
Filtered Arrays
Shrouded Latch
Filter Plates
34
Shrouded Latch Filter Plates are an effective method
for combining an electronic interface and EMI solution
in one package. The shrouded latch incorporates the
bolt-in concept filter plate with the latching feature of
popular ribbon cable headers. This product is available
in pin counts of 10 through 64 positions. The latch is
available in a variety of standard heights.
The Shrouded Latch Filter Plate is ideal for securing
and protecting the filter element from exposure to
mechanical shock and vibration which could loosen
the cable interface.
Mechanical Specifications
Features
Lead Material . . . . . . . . . Copper alloy
Base Plate Material . . . . . Brass UNS C26000/C27000
Base Plate Thickness . . . . .040" (1.0mm)
Plating. . . . . . . . . . . . . . Tin, RoHS version will be silver
Shrouded Material . . . . . Thermoplastic Polyester UL94V-0
■
Available in 10 to 64 positions
Lead Plating. . . . . . . . . . Gold plate
■
Mates to most ribbon cable connectors
Lead Diameter . . . . . . . . ø .025" (0.6mm)
■
Variety of latch ejector heights available
Current Rating. . . . . . . . 5 Amps
■
Pins on .100" centers
■
Reliable cable retention for high vibration applications
■
Mixed capacitance values and schematics available
■
Excellent filtering from 5 MHz to 1 GHz and beyond
■
Shroud protects filter elements from potential damage
■
Available in RoHS compliant versions
For complete specs and drawings, visit www.SpecEMC.com/latch
Barrier Strip
Filtered Terminal Blocks
The barrier strip filtered terminal block is designed to
provide excellent EMI/RFI filtering of AC and DC power
lines and control lines. This terminal block is available in
various sizes, with terminals for soldering or spade lugs.
Application examples include filtering power supplies
in telecommunications equipment, metering, industrial
controls, instrumentation and EDP equipment.
Features
Mechanical Specifications
Center Spacing . . . . . . . . .438" (11.1 mm)
Wire Size . . . . . . . . . . . . AWG #12 max for 20A
UL recognized and CSA approved for DC voltages
■
E133076, UL 1059
■
LR92537, CSA STD 22.2 N°158-1987 and ECN584B
■
Filter element provides high insertion loss for EMI/RFI
filtering of AC and DC power and control lines
Screw Size . . . . . . . . . . . 20A - #6-32, zinc-plated
. . . . . . . . . . . . . . . . . . . philslot screws
Molded Material. . . . . . . Black, UL rated 94VO thermoplastic
Tightening Torque. . . . . . 9 in.-lbs. max.
Terminal . . . . . . . . . . . . Brass, tin-plated
Rugged construction provides protection to filtering
element; especially useful for repeated changes in
wiring or field connections
Electrical Specifications
■
2 to 6 terminals available (combine if larger number
of terminals needed)
Working Voltage. . . . . . . 100VDC
■
Cost-effective solution for industrial interconnection
EMI filtering problems
Dielectric
Withstanding Voltage . . . 1700VDC
■
Termination options available: straight lead, male or
female disconnects, pigtail (12 AWG = 0.081" (2.05mm);
22 AWG = 0.025" (0.64mm)
Current Rating. . . . . . . . 20A
Available in RoHS compliant versions
Note: For product with AC rating, consult factory for
52-257-Series product and request data sheet.
Product UL/CSA recognized.
■
■
Circuit Schematic
Operating Temperature . . -55°C to 105°C
Capacitance . . . . . . . . . . 2,500 pF to 5,200 pF
Filtered Arrays
■
D.C. Resistance . . . . . . . .01 ohms max.
Pi Filter
Typical Loss (dB) In 50 Ohm Circuit
Frequency
Insertion Loss (dB)
30 MHz
22
50 MHz
32
100 MHz
48
300 MHz
70
500 MHz
75
1000 MHz
75
For complete specs and drawings, visit www.SpecEMC.com/barrierblock
35
PCB Mount
Filtered Terminal Blocks
The PCB mount filtered terminal block is designed to
provide excellent EMI/RFI filtering of low voltage DC power
lines and control lines. These new terminal blocks use a
unique screw clamp system with a wire protector which
provides for quick and easy installation. Spectrum’s PCB
Mount terminal blocks can be used for a variety of power
supply filtering applications in telecommunications
equipment, metering, industrial controls, instrumentation
and EDP equipment.
Filtered Arrays
Center Spacing . . . . . . . . US .200: (5.08 mm)
. . . . . . . . . . . . . . . . . . EURO .197" (5 mm)
Wire Size . . . . . . . . . . . . AWG 12 through 26
Screw Material . . . . . . . . Steel, zinc chromate plate
Features
■
Filter element provides high insertion loss for EMI/RFI
filtering of DC power and control lines
Recommended PCB
Hole Diameter . . . . . . . . 0.05" (1.30 mm) contact hole
■
Rugged construction provides protection to filtering
element; especially useful for repeated changes in
wiring or field connections
Tightening Torque. . . . . . 2.5 in.-lbs. max.
2 to 12 terminals available (combine if larger
number of terminals needed)
Electrical Specifications
■
Quick and easy PCB installation and maintenance
Operating Temperature . . -40°C to 80°C
■
Cost-effective solution for industrial interconnection
EMI filtering problems
Working Voltage. . . . . . . 100VDC
■
Selectively loaded filter pins to economically meet
exact filtering requirements
Dielectric
Withstanding Voltage . . . 707VDC
■
Available with European (5 mm) or US (.200") pin spacing
Current Rating. . . . . . . . 12 Amps max.
■
Available in RoHS compliant versions
D.C. Resistance . . . . . . . 0.01 ohms max.
■
Circuit Schematic
C Filter
36
Mechanical Specifications
Molded Material. . . . . . . UL rated 94VO polyamide
Terminal . . . . . . . . . . . . Brass, tin-plated
Capacitance . . . . . . . . . . 2500 pF +80% / -20%
Typical Loss (dB) In 50 Ohm Circuit
Frequency
Insertion Loss (dB)
10 MHz
10.4
50 MHz
23.9
100 MHz
29.9
500 MHz
43.9
1000 MHz
49.9
For complete specs and drawings, visit www.SpecEMC.com/pcbblock
Custom
Filtered Arrays
Spectrum Capabilities
■
Custom assemblies with varying cable lengths
and terminations
■
Integrate a filter solution with other components
to ensure a completely functional device
■
Perform EMC evaluations on your equipment,
recommending proper placement of EMI/RFI
filtering components
■
Custom high reliability assemblies
Filtered Headers
Replace the unfiltered connector on your PC board with
Spectrum’s low cost filtered header. This innovative new
product allows you to meet EMC emissions and susceptibility
standards with minimal or no board change.
Flat Conductor Cables
Flat conductor cables are often selected as an effective
method of interconnection. Spectrum can save you time
and money by installing conductor cables to your filter plates.
Flat conductor cables are available in varying lengths,
conductor counts and in several termination configurations.
Lead Stabilizer
Spectrum Control has developed a filter plate lead
stabilizer bar to protect leads during installation and
ensure proper alignment to PCB.
Filtered Arrays
Spectrum Control will custom design a filter plate or
terminal block that meets your size, material and filtering
requirements. We have engineered a variety of capacitive
only filter elements that provide excellent RF isolation from
5 MHz to 1 GHz and beyond. In addition, we are capable
of providing stringent testing and analysis of our filter plate
or terminal block assemblies to MIL-F-15733 and MIL-F-28861.
In addition to our standard and custom filter plates
and terminal blocks, we offer a number of value-added
features designed to complement your manufacturing
operation. Our marketing and engineering staff will
evaluate your design or manufacturing parameters and
develop a filter solution which provides increased filtering
performance economically.
Easy Mate®
Patent pending
Bolt-in
Coining process
patented
For complete specs and drawings, visit www.SpecEMC.com/customarray
Lead stabilizer
position can be
adjustable
37
EMI Filtered Connectors
from performance to board
space, to cost, we offer many
reasons and options for
managing EMI @ the signal
& power I/O
Series F Ferrite Filtered Connectors
offer a low cost, space saving solution
for high frequency interference… 40
Series 100 Chip-Cap Connectors provide
economical filtering as a “drop-in” replacement
for non-filtered D-Sub connectors… 41
Series 500 Low-Profile Feed-Through
Connectors deliver reliable EMI
filtering in 90° PCB and straight
PCB connectors… 42
Series 600 Hi-Density Filtered
Connectors meet the growing
need for increased circuit
densities in smaller
packages… 43
Series 700 High Performance
Connectors feature feedthrough capacitive and Pi filters
for the most effective filtering… 44
Filtered Combo D-Sub
Connectors use tubular capacitors
for high insertion loss in signal,
power and coaxial contacts… 45
Series E (ESD/EFT) Transient
Protected Connectors offer a
fail-safe design to protect from
transient over-voltages… 46
Micro D Series Connectors
allow designers to incorporate
EMI filtering into even smaller
packages… 47
USB Connectors incorporate
EMI filtering and ESD protection
into standard USB packages freeing
up valuable board space. Rugged
USB also available… 48-49
Datacom Connectors including modular
jack, miniature ribbon and mini-DIN
protect critical datacom lines. … 50
Advantages of a Filtered Connector
■
■
■
38
Low ground impedance – Full ground
plate and metallic shell provide minimal
impedance and superior performance
compared to on-board filter with
high impedance
Eliminate re-radiation – Filtered
connector at interface leaves no path
for bypassing the filter
Ground plane shielding – Spectrum’s
filtered connector ground planes shield
the box even at the connector port
■
■
■
■
Efficient space utilization – Filters
located in the connectors provide additional
space on PCB board
Consistent performance – Filtered
connectors provide more consistent
pin to pin performance
Fewer components – Filtered
connectors reduce component count
creating cost savings
Reliability – Spectrum tests 100% of filters,
on-board filters are usually spot tested
For complete specs and drawings, visit www.SpecEMC.com/dsub
D-Sub Connector
Part Numbering System
Example: 56-513-012-TI
56 -
5 1 3 - 0
This part number represents a Series 500 connector with 15 contacts
in a socket to straight PCB mount configuration. All connector positions have
a capacitance value of 840 pF and there are 4-40 threads on mounting flange.
12
-
TI
Options
Series 100
_ - .120 thru-hole and 15µ" gold (.38um)
1 = Series 100
C.O.B.
4 = Series F
Ferrite
5 = Series 500
Low Profile
6 = Series 600
Hi-Density
7 = Series 700
High
Performance
Filtered
D-Subminiature
Connectors
- Standard connector
F - RoHS compliant version
Shell Size
Series 400,
Series 100 & 500
0 = 9 Contacts
1 = 15 Contacts
2 = 25 Contacts
3 = 37 Contacts
Series 600
Hi-Density
0 = 15 Contacts
1 = 26 Contacts
2 = 44 Contacts
3 = 62 Contacts
4 = 78 Contacts
Series 700
0 = 9 Contacts
1 = 15 Contacts
2 = 25 Contacts
3 = 37 Contacts
4 = 50 Contacts
Contact Type/Termination
1
2
3
4
5
6
7
=
=
=
=
=
=
=
Pin to solder cup
Pin to 90° PCB mount
Socket to straight PCB mount
Socket to 90° PCB mount
Pin-socket adapter
Socket to solder cup
Pin to straight PCB mount
Styles available for:
Series 400 only 2, 3, 4, 7
Series 100 1 thru 7
Series 500 only 2, 3, 4 & 7
Series 600 only 1, 2, 3, 4, 5
Series 700 1 thru 6
Note: 1 can be Pin to solder cup
or Pin to PCB for Series 700.
Line
Filtering
Capacitance
Value
0 = All
positions
same
Series 400
01 = Always
9 = Special
loading
(Series
600 only)
Series 100
02 = 100 pF
03 = 220 pF
04 = 470 pF
05 = 820 pF
06 = 1500 pF
07 = 5600 pF
08 = 50 pF
09 = 180 pF
10 = 1000 pF
11 = 2200 pF
12 = 47 nF
Series 500
10 = 120 pF
11
12
13
14
=
=
=
=
440 pF
840 pF
1000 pF
1500 pF
Series 600
15 = 85 pF FT
16 = 180 pF FT
18 = 1000 pF FT
19 = 4000 pF FT
20 = Insulated
contact
Series 700
See filter specification chart online.
SC and Straight PCBs
- 4-40 thread on rear of flange
- 4-40 thread on front of flange
- M3 thread on rear of flange
- For .062" boards (1.57mm)
- Jack screws
Right Angles and Adapters
_ - No GBL attached
GL - Includes grounding board lock
and 4-40 threads
T - 4-40 threads
GB - No board locks
J - Jack screws
M - M3 thread
GF - GL and jack screws
Series F
HD = Hi-Density
(15 socket only)
Series 500
TI = 4-40 threads on mounting
flange (.125" hole if not
selected)
GBL = Grounded board lock
includes 4-40 threads
(available only on 90° PCB)
GBLF = Grounded board lock
and ferrite slab
provides enhanced LC
performance. (Available
only on 90° PCB)
EMI Filtered Connectors
Product
Series
TIB
TIF
MIB
GBL6
JS
Series 600 Hi-Density
LI = 4-40 UNC inserts
S = Solder dipped tails
50G = 50 µ (1.27 µm) gold
GBL = Ground board lock
Series 700
LI = 4-40 UNC inserts
LIM = Metric M3.0 self-locking threads
GB = Metal bracket provides ground
connection, includes 4-40
self-locking threads (for right
angle mount only)
GBL = Grounded board lock
(right angle)
GBL6 = For .062" boards (straight
PCB mount) (1.57mm)
GBL9 = For .093" boards (straight
PCB mount (2.36mm)
50G = 50 µ (1.27 µm) gold plating
S = Solder dipped tails
JS = Jack screw mounting
For option combinations, consult factory.
For complete specs and drawings, visit www.SpecEMC.com/dsub
39
Series F Ferrite
Filtered Connectors
The Series F filtered D-subminiature connectors incorporate
a solid slab of ferrite material as the filtering element. This
rugged one-piece design provides a compact connector
that is a drop-in replacement for standard connectors.
The ferrite material has been chosen for optimum
filtering performance in the 10 to 300 MHz range.
EMI Filtered Connectors
Features
Impedance (ohms)
100
■
Low cost, high performance ferrite filter
■
No distortion of wave forms
50
■
Replaces individual ferrite bead filters, saving cost
and space
25
■
Provides both pin to ground and pin to pin filtering
■
Effective in helping meet requirements of FCC, VDE,
EN55022 and Japan’s VCCI
■
Short, space saving .318" footprint
■
Interchangeable with standard
D-subminiature connectors
■
Can be installed directly over PCB trace pattern
with no shorting
■
4–40 UNC locking insert eliminates loose hardware
■
Metal shielding front shell
■
Gold plated contacts
■
RoHS compliant versions available
(replace 56- with 56F)
Right
Angle
10
Vertical
Angle
5
1
5
■
Personal computers, microcomputer-applied products
and peripheral/terminal equipment
■
Eliminates common-mode noise along data lines in
data communication terminals and digital equipment
Mechanical Specifications
Front Shell . . . . . . . . . . . . . Steel (Tin plated)
Housing. . . . . . . . . . . . . . . UL 94V-0 Rated
. . . . . . . . . . . . . . . . . . . . . thermoplastic, black
Contacts . . . . . . . . . . . . . . Phosphor bronze (sockets)
. . . . . . . . . . . . . . . . . . . . . or brass (pins)
50
1
10
30
50
100
Impedance
(Ohms)
Right Angle
2
15
20
23
27
Vertical
1
6
10
12
15
Frequency
Range . . . . . . . . . . . . . . . . 10 – 300 MHz
Current
Rating . . . . . . . . . . . . . . . . 5 Amps
Dielectric
Withstand Voltage . . . . . . . 1000 VAC for one minute
Insulation
Resistance . . . . . . . . . . . . . 1000 MΩ Min. @ 500VDC
Contact
Plating . . . . . . . . . . . . . . . Gold flash (<10µ in.) over nickel
Operating
Temperature . . . . . . . . . . . . –40°C to +105°C
40
25
Electrical Specifications
Frequency
(MHz)
Applications
10
Frequency (MHz)
For complete specs and drawings, visit www.SpecEMC.com/seriesF
100
Series 100 Chip-Cap
Filtered Connectors
These versatile and widely used PCB connectors are an
inexpensive filtering method that eliminates the problem
of conducted electromagnetic interference (EMI).
Offer economical, high performance EMI/RFI protection
■
Matched .318", .405" and .590" PCB footprints mean
“drop-in” replacement for non-filtered connectors
■
Low cost chip capacitors
■
Connectors have industry standard interface
■
Connector insulators made of UL 94V-0 rated high
temperature, thermoplastic
■
Connector body is recognized under the Component
Program of Underwriters Laboratories, Inc. (E149046)
■
Connector body is certified by the Canadian
Standards Association
Mechanical Specifications
Shells. . . . . . . . . . . . . . . . . Steel, tin plated
Insulators . . . . . . . . . . . . . 94V-0 rated thermoplastic, black
Eyelets. . . . . . . . . . . . . . . . Brass, tin plated
35
470 pF
30
220 pF
25
20
100 pF
50 pF
15
10
5
0
1 MHz
10 MHz
100 MHz
1 GHz
100 MHz
1 GHz
Frequency
45
40
5600 pF
35
2200 pF
30
1500 pF
25
1000 pF
820 pF
20
15
10
Threaded Inserts . . . . . . . . . Zinc
5
Boardlocks . . . . . . . . . . . . . Copper alloy, tin plated
0
Pin Contacts . . . . . . . . . . . Brass
180 pF
EMI Filtered Connectors
■
40
Insertion Loss (dB)
Features
Typical Insertion Loss
45
Insertion Loss (dB)
Chip-cap plug and receptacles are available in 9,
15, 25 and 37 positions. These connectors are “drop-in”
replacements for non D-subminiature connectors with
matched PCB footprints. Housings are made of UL 94V-0
rated thermoplastic material. Low cost front metal shells
are compatible with full metal-shell threaded insert mating
hardware. Integral boardlocks secure posted connectors
to the PC board, prior to soldering.
1 MHz
10 MHz
Frequency
Socket Contacts . . . . . . . . . Phosphor bronze
Contact Plating . . . . . . . . . Duplex plated
. . . . . . . . . . . . . . . . . . . . . as follows: 15uin (.38um)
. . . . . . . . . . . . . . . . . . . . . gold on mating end, with
. . . . . . . . . . . . . . . . . . . . . entire contact 50uin (1.27um)
. . . . . . . . . . . . . . . . . . . . . min. nickel underplated and
. . . . . . . . . . . . . . . . . . . . . flash gold finish
Electrical Specifications
Current Rating. . . . . . . . . . 5 Amps
Contact Resistance . . . . . . . 8 mΩ max.
Capacitance . . . . . . . . . . . . 50, 100, 180, 220, 470, 820
. . . . . . . . . . . . . . . . . . . . . 1,000, 1,500, 2,200, 5,600 pF
. . . . . . . . . . . . . . . . . . . . . and 47 nF ± 20% (custom valves
. . . . . . . . . . . . . . . . . . . . . and selective loading available)
Dielectric Withstanding
Voltage . . . . . . . . . . . . . . . 700 VDC min. for 5 sec.
Insulator Resistance . . . . . . 500 MΩ min. @ 100 VDC
Working Voltage. . . . . . . . . 200 VDC (100 VDC for 47 nF)
Operating Temperature . . . . -55°C/+85°C
For complete specs and drawings, visit www.SpecEMC.com/series100
41
Series 500 Low Profile
Filtered Connectors
Spectrum Control’s Series 500 are cost effective, highly
reliable EMI filtered D-subminiature connectors that feature
a .318" footprint for 90 degree PCB connectors and a low
profile housing on straight PCB connectors. Series 500
filtered D-subs are “drop-in” replacements for standard
unfiltered D-sub connectors and use tubular capacitors
for high performance EMI filtering.
Series 500 capacitive filtered D-sub connectors are
an ideal solution to FCC/EC/VCCI emissions problems.
These connectors are designed to protect equipment
from external EMI noise and eliminate system glitches.
60
50
F
40
150
0p
Insertion Loss (dB)
■
“Drop-in” replacements for unfiltered D-subminiatures
■
Compact design, featuring .318" footprint
■
Tubular feed-through capacitors provide filtering
superior to on-board components
■
Ground plane design provides EMI shielding
■
Full interchangeability; based on MIL-C-24308
■
Each connector position is tested 100% for critical
electrical parameters to ensure consistent performance
■
Insulators are UL recognized UL94-V0 flammability rated
■
9, 15 and 25 shell sizes
■
Available with board lock feature and 4-40 mounting threads
■
Selective filtering available
■
UL/CSA approved
Electrical Specifications
■
Greater than 40 dB filtering up through
1 GHz without resonances
Current Rating. . . . . . . . . . 5 Amps
■
Bi-directional control of EMI at the I/O ports
Contact Resistance . . . . . . . 10 mΩ maximum
Mechanical Specifications
Shell . . . . . . . . . . . . . . . . . Steel, tin plated
Insulators . . . . . . . . . . . . . Glass-filled polyester,
. . . . . . . . . . . . . . . . . . . . . flammability UL94V-O
Pin Contacts . . . . . . . . . . . Copper alloy CA725, 15 microinch
. . . . . . . . . . . . . . . . . . . . . (0.38 µm) gold plated* over nickel
Socket Contacts . . . . . . . . . Copper alloy CA725,
. . . . . . . . . . . . . . . . . . . . . 30 microinch (0.76 µm)
. . . . . . . . . . . . . . . . . . . . . gold plated* over nickel
30
pF
20
1000 pF
120
EMI Filtered Connectors
Features
Typical Insertion Loss
10
F
0p
44
0
1MHz
10MHz
100MHz
Frequency
5GHz
840 pF is typically within 2 dB of 1000 pF curve.
RF Current Rating . . . . . . . 0.3 Amps
Capacitance . . . . . . . . . . . . 120, 440, 840, 1000, 1500 pF ±30%
Working Voltage. . . . . . . . . 100 VDC
Dielectric
Withstanding Voltage . . . . . . 300 VDC
Insulation Resistance . . . . . 1 GΩ minimum
UL Recognized . . . . . . . . . . Under category of communication
. . . . . . . . . . . . . . . . . . . . . circuit accessories, File #E149046
*Heavier gold plating available upon request.
Ground Plane. . . . . . . . . . . Phosphor bronze, nickel plated
Operating
Temperature . . . . . . . . . . . . -40°C to +125°C
Capacitors . . . . . . . . . . . . . Proprietary barium titanate
. . . . . . . . . . . . . . . . . . . . . ceramic formulations
42
1GHz
For complete specs and drawings, visit www.SpecEMC.com/series500
Series 600 Hi-Density
Filtered Connectors
The miniaturization of electronic systems and sub-systems
is pushing designers to increase circuit densities within
smaller packages. To address this growing need, Spectrum
Control has developed a line of filtered Hi-Density
D-subminiature connectors. This new line of connectors
incorporates the high performance and reliable filtering
of Spectrum’s standard D-subs in the Hi-Density format.
Typical Insertion Loss
Features
80
■
Connectors designed to MIL-C-24308
■
Capacitance values from 85 pF to 4000 pF
■
Filter type feed-through C
■
Selectively specify and filter each contact position
■
Available in feed-through capacitive configurations
Capacitive Filter
60
50
19
40
30
18
20
16
10
Hi-Density Filtered Adapter
for Telecommunications
0
In response to the unique requirements of the
telecommunication industry, we have developed
a new Hi-Density filtered adapter.
Features
■
New ceramic technology and filter element
construction to accept higher voltages
■
Improved reliability compared to “ribbon”
type connectors
■
Integral ground plane and one-piece diecast
housing for the highest level of EMI integrity
■
More contacts/wires per square inch of panel space
through Hi-Density arrangements
■
64 contact positions standard, with 78 positions
available by request in any filter combination
■
Meet Bellcore TR-NWT-001089 requirements
15
1MHz
10MHz
100MHz
Frequency
1GHz 5GHz
Insertion loss measured per MIL-STD-220, no load, 50 ohm source and load.
Grounding Springs. . . . . . . Beryllium copper, tin plated per
. . . . . . . . . . . . . . . . . . . . . MIL-T-10727
EMI Filtered Connectors
Insertion Loss (dB)
70
Operating
Temperature . . . . . . . . . . . . -55°C to +125°C
Capacitor . . . . . . . . . . . . . . High performance ceramic
. . . . . . . . . . . . . . . . . . . . . feed-through utilizing ultra low
. . . . . . . . . . . . . . . . . . . . . ESR design
Electrical Specifications
Voltage Rating . . . . . . . . . . 100 VDC
Current Rating. . . . . . . . . . 3 Amps
1000 volts AC withstand for one minute
Contact Resistance . . . . . . . 15 mΩ max.
2500 volts spike surge testing
Dielectric
Withstanding Voltage . . . . . . 1000 VRMS (FCC Part 68 test)
Capacitance . . . . . . . . . . . . 1000 pF, ±25%
Mechanical Specifications
Shell . . . . . . . . . . . . . . . . . Zinc diecast, nickel plated
. . . . . . . . . . . . . . . . . . . . . 150 µ inches (3.81 µm) min.
Insulators . . . . . . . . . . . . . Thermoplastic, UL94V-0
Voltage Surge. . . . . . . . . . . Meets 2500 volts surge
. . . . . . . . . . . . . . . . . . . . . (10/1000)
UL Recognized . . . . . . . . . . Under category of communication
. . . . . . . . . . . . . . . . . . . . . circuit accessories, File #E149046
Contacts . . . . . . . . . . . . . . One-piece, screw machined
. . . . . . . . . . . . . . . . . . . . . Copper alloy, contact area plated
. . . . . . . . . . . . . . . . . . . . . 50 µ inches (1.27 µm) gold
. . . . . . . . . . . . . . . . . . . . . over 50 µ inches (1.27 µm) nickel
Ground Plane. . . . . . . . . . . Brass, solder plated
Note: VGA adapters also available. Consult factory.
For complete specs and drawings, visit www.SpecEMC.com/series600
43
Series 700 High Performance
Filtered Connectors
These connectors are a highly effective method of filtering
at the I/O interface. The ability to selectively filter lines
allows signals of various rates to pass without degrading
signal integrity. Series 700 connectors feature a .590"
footprint on right angle connectors. Styles are available
with pin or socket contacts or as pin/socket adapters.
Typical Insertion Loss
80
Available in 9, 15, 25, 37 and 50 shell sizes
■
One-piece die cast housing design
■
Available in both feed-through capacitive
and PI configurations
■
Selective line filtering is available
■
Tubular capacitor filtering provides effective
performance through 10 GHz
■
70
Insertion Loss (dB)
■
RoHS compliant versions available
60
C
40
30
Socket Contacts . . . . . . . . . Copper alloy, 30 µ inches
. . . . . . . . . . . . . . . . . . . . . (0.76 µm) gold plated * over nickel
* Heavier gold plating available upon request.
Terminations . . . . . . . . . . . Gold flash for PCB mount and
. . . . . . . . . . . . . . . . . . . . . solder cups. Solder dipped
. . . . . . . . . . . . . . . . . . . . . also available.
A
20
J
1MHz
Shell . . . . . . . . . . . . . . . . . Zinc diecast, nickel plated
. . . . . . . . . . . . . . . . . . . . . 150 µ inches (3.81 µm) min.
Pin Contacts . . . . . . . . . . . Copper alloy, 15 µ inches
. . . . . . . . . . . . . . . . . . . . . (0.38 µm) gold plated * over nickel
K
50
Mechanical Specifications
Insulators . . . . . . . . . . . . . Glass-filled polyester,
. . . . . . . . . . . . . . . . . . . . . flammability UL94V-0
E
Pi Filter
10
0
10MHz
100MHz
Frequency
1GHz
5GHz
1GHz
5GHz
80
70
Insertion Loss (dB)
EMI Filtered Connectors
Features
Capacitive Filter
60
50
D
40
B
30
F
L
20
N
10
0
1MHz
10MHz
100MHz
Frequency
Ground Plane. . . . . . . . . . . Brass, solder plated
Grounding
Springs . . . . . . . . . . . . . . . Beryllium copper, tin plated per
. . . . . . . . . . . . . . . . . . . . . MIL-T-10727
Electrical Specifications
Capacitors . . . . . . . . . . . . . Proprietary barium titanate
. . . . . . . . . . . . . . . . . . . . . ceramic formulations
RF Current Rating . . . . . . . 0.3 Amps
Current Rating. . . . . . . . . . 5 Amps
Contact Resistance . . . . . . . 10 mΩ maximum
UL Recognized . . . . . . . . . . Under category of communication
. . . . . . . . . . . . . . . . . . . . . circuit accessories, File #E149046
Inductance on
PI Filters . . . . . . . . . . . . . . ~ 860 nH between 100 kHz
. . . . . . . . . . . . . . . . . . . . . and 1 MHz
Operating Temperature . . . . -55°C to +125°C
Solder cups accept up to a 20 gauge wire
44
For complete specs and drawings, visit www.SpecEMC.com/series700
Filtered Combo
D-Subminiature Connectors
Capacitive filtering is available in 470, 820, 1000 and
1500 pF. Additional capacitance ranges and configurations
can be provided upon request. Please consult factory for
more information.
Mechanical Specifications
Shells. . . . . . . . . . . . . . . . . Steel, tin plated
Power Contacts . . . . . . . . . Brass, gold plated .000030 in.
. . . . . . . . . . . . . . . . . . . . . (0.762 µm) minimum
Signal Contacts . . . . . . . . . Pin: brass, gold plated
. . . . . . . . . . . . . . . . . . . . . .000015 in. (0.762 µm) min.
. . . . . . . . . . . . . . . . . . . . . Socket: copper alloy, gold plated
.000030 in. (0.762 µm) min.
Insulator . . . . . . . . . . . . . . Glass-filled polyester,
. . . . . . . . . . . . . . . . . . . . . flammability UL94V-0
Applications
■
Telecommunications base station equipment
■
Switching and transmission equipment
■
Power supplies
■
Industrial equipment
Capacitors . . . . . . . . . . . . . Proprietary barium titanate
. . . . . . . . . . . . . . . . . . . . . ceramic formulations or high
. . . . . . . . . . . . . . . . . . . . . voltage MLCC
■
Computer work stations
Electrical Specifications
Operating Temperature . . . . -55°C to +125°C
Operating Voltage . . . . . . . 200 VDC
Current Rating* . . . . . . . . . 40 Amp power/ 5 Amp signal
Insulation Resistance . . . . . 1 GΩ at 100 VDC
Capacitance . . . . . . . . . . . . 470, 820, 1000, 1500, or 4000 pF
. . . . . . . . . . . . . . . . . . . . . (FT only) ±20% (10 - 5000 pF
. . . . . . . . . . . . . . . . . . . . . available for signal pins, consult
. . . . . . . . . . . . . . . . . . . . . factory for part number on values
. . . . . . . . . . . . . . . . . . . . . above 1500 pF and below 470 pF)
Dielectric Withstanding
Voltage . . . . . . . . . . . . . . . 600 VDC
Models
■
3W3 in plug-solder cup and plug-right angle
■
5W5 in plug-vertical
■
9W4 in socket-solder cup, socket-vertical
and plug-right angle
■
24W7 in socket-solder cup
Ordering Information
Example: 563A03W3101GBL9
56 * 3
A
03W3
A: Pin - PCB Power
B: Pin - Right Angle Power
C: Pin - Solder Cup Power
D: Pin - PCB Coax
E: Pin - Right Angle Coax
F: Pin - Solder Cup Coax
G: Socket - PCB Power
H: Socket - Right Angle Power
J: Socket - Solder Cup Power
K: Socket - PCB Coax
L: Socket - Right Angle Coax
M: Socket - Solder Cup Coax
N: Custom Combination
101
EMI Filtered Connectors
Spectrum’s line of filtered combo D-subs provide high
insertion loss with tubular capacitive filtering. These
connectors are available with 20 Amp power contacts,
40 Amp power contacts, 50 ohm coaxial contacts or
75 ohm coaxial contacts. Configurations include male
and female versions with straight PC terminals, right angle
PC terminals or solder cup terminals. Standard D-sub shell
sizes provide intermateability with unfiltered connectors.
High strength epoxy potting protects ceramic elements.
*30 Amp available. Consult factory.
GBL9
Options
Contact
Arrangement
Capacitance
Value
03W3
05W5
09W4
24W7
Tubular
101 = 470 pF
102 = 820 pF
103 = 1000 pF
104 = 1500 pF
MLCC
201 = 470 pF
202 = 820 pF
203 = 1000 pF
204 = 1500 pF
=
=
=
=
3W3
5W5
9W4
24W7
LI = 4-40 UNC inserts
LIM = Metric M3.0 self-locking threads
GB = Metal bracket provides ground
connection, includes 4-40 self-locking
threads (for right angle mount only)
GBL = Grounded board lock (right angle)
GBL6 = for .062" boards (straight PCB mount)
GBL9 = for .093" boards (straight PCB mount)
50G = 50 µ (1.27 µm) gold plating
S = Solder dipped tails
JS = Jack screw mounting
For option combinations, consult factory.
* Insert “F” for RoHS compliant
For complete specs and drawings, visit www.SpecEMC.com/combo
45
Series E (ESD/EFT) Transient
Protected Connectors
EMI Filtered Connectors
These fully integrated connectors and adapters provide
protection from Electro-Static Discharge (ESD) and
Electronically Fast Transients (EFT) that can damage
or even destroy your equipment. The connectors are
designed to meet various IEC 61000-4-21, EN 61000-4-2
and IEC 61000-4 standards, and are offered in a wide
range of clamping voltages to fit your specific application.
The connectors have integrated ESD transient voltage
suppressors from Littelfuse®, are available in industry
standard sizes and are “drop in” replacements for
unprotected connectors.
They are available with various capacitance levels
to condition your signals to handle EMI issues at the same
time or with as little as a 0.05 pF to protect the integrity of
your signal in high speed or digital applications.
Features
Front Shell . . . . . . . . . . . Steel, tin plated
Housing. . . . . . . . . . . . . 94V-0 rated thermoplastic, black
Eyelets . . . . . . . . . . . . . . Brass, tin plated
Threaded Inserts . . . . . . . Zinc
Boardlocks . . . . . . . . . . . Copper alloy, tin-lead plated
Pin Contacts . . . . . . . . . Brass
Socket Contacts . . . . . . . Phosphor bronze
Contact Plating . . . . . . . Duplex plated as follows:
. . . . . . . . . . . . . . . . . . . . . 15 µ in (.38 µm) gold on mating end,
. . . . . . . . . . . . . . . . . . . . . with entire contact 50 µ in (1.27 µm)
. . . . . . . . . . . . . . . . . . . . . min. nickel underplated
. . . . . . . . . . . . . . . . . . . and flash gold finish.
■
ESD/EFT protection at the I/O ports – Prevents the
transients from entering the system before they can
cause harm or create EMI problems.
■
Low ground impedance – The metallic shell provides
minimal impedance to direct the damaging transient
spikes to ground, which is essential for proper protection.
Electrical Specifications
Removal of ground traces from the board –
This eliminates potential line-to-line noise problems
and spark-overs between ground and signal lines.
Operating Temp . . . . . . . -55°C to +125°C
■
■
Complete protection – All lines, including ground
lines, have bi-directional protection.
■
Available capacitance – Available with various
capacitance values to supply EMI protection along with
the transient protection, all in one complete package.
Ordering Information
Example: 56-E04-005-5-T
56 - E 0 4 - 005
Series E
(ESD/EFT)
Connectors
Integrated
D-sub
Connectors
Shell Size/
Number of
Contacts
0
1
2
3
46
Mechanical Specifications
-
9 size
15 size
25 size
37 size
Current Rating. . . . . . . . 5 Amp per pin
This part number represents a Series E connector with a shell size of 9
and a socket to right angle configuration. The maximum working voltage
is 5.5 VDC and the connector has a .590" footprint with 4-40 threads.
-
5
-
T
Contact Type/Termination
Working
Voltage Code
1
2
3
4
5
6
7
See table online.
(Use 3-digit
code that
matches your
electrical
requirements)
-
Pin to solder cup
Pin to right angle
Socket to straight PCB
Socket to right angle
Adapter (pin to socket)
Socket to solder cup
Pin to straight PCB
Footprint
(right angle
connectors
only)
3 - .318"
4 - .405"
5 - .590"
Mounting or Hardware Options
_ - .120 thru-hole and 15µ" gold
3G - 30µ" gold
5G - 50µ" gold
SC and Straight PCBs (only)
TIB - 4-40 thread on rear of flange
TIF - 4-40 thread on front of flange
MIB - M3 thread on rear of flange
GBL6 - for .062" boards
JS - Jack screws
Right Angles and Adapters (only)
_ - No GBL attached
GL - Includes grounding board lock
T - 4-40 threads
GB - No board locks
J - Jack screws
M - M3 thread
GJ - GL and jack screws
For complete specs and drawings, visit www.SpecEMC.com/seriese
Filtered Micro D
Series Connectors
For designs that require even smaller connector
packages, Spectrum has designed a line of filtered Micro
D-Subminiature connectors. This line of connectors
offers a range of reliable filtering options, including
capacitive and ESD versions, and several sizes and
termination options. Spectrum has a Micro D-sub
connector to satisfy your smallest space constraints.
Features
Mechanical Specifications
Shell . . . . . . . . . . . . . . . Aluminum, electroless nickel
. . . . . . . . . . . . . . . . . . . plated 500 µ in (12.7 µm) minimum
Light weight
■
Compact size
■
Environmentally sealed contact area when mated
Contacts. . . . . . . . . . . . . Copper alloy, gold plated 50 µ in
. . . . . . . . . . . . . . . . . . . (1.27 µm) minimum
■
Corrosion resistant
Potting . . . . . . . . . . . . . Flammability UL94V-0
■
Durable (500 cycles min.)
Interfacial Seal . . . . . . . . Silicon
■
Superior electrical performance
■
RoHS compliant
Electrical Specifications
Operating Voltage. . . . . . 100 VDC
Dielectric
Withstanding Voltage . . . 300 VDC
Current Rating. . . . . . . . 3 Amps
Insulation Resistance . . . 5G ohms @ 100 VDC
Ordering Information
Example: 56-F011-110-JP
56
F 0 1 1
This part number represents a micro D-sub connector with a shell size of 15 and
a pin to solder cup configuration. All lines are filtered with same capacitance
value, which is 100 pF COB. The connector includes an optional #2-56 jack post.
-
Micro D
RoHS
Compliant
Contact Type/Termination
Filtered
Connectors
Shell Size/
Number of
Contacts
0
1
2
3
4
5
- 9 contacts
- 15 contacts
- 21 contacts
- 25 contacts
- 31 contacts
- 37 contacts
EMI Filtered Connectors
Insulator . . . . . . . . . . . . Glass filled polyester,
. . . . . . . . . . . . . . . . . . . flammability UL94V-0
■
1 - Pin to solder cup
2 - Pin to right angle
(Standard profile)*
3 - Socket to PC tail*
4 - Socket to right angle
(Standard profile)*
6 - Socket to solder cup
7 - Pin to PC tail*
1 10
Line Filtering
1 - All positions same
2 - Select load
* Right angle and PC tail length (Standard Profile) is 0.109. Other lengths available, consult factory.
-
JP
Capacitance
Value/Type
High Performance
01 - 100 pF FT
02 - 470 pF FT
03 - 820 pF FT
04 - 1500 pF FT
05 - 4700 pF FT
Options
SC - Solder cup
JP - #2-56 jack post
JS - #2-56 jack screw
PC - PC tail and right angle
TI - Threaded insert
JT - Jack post and
threaded insert
Standard Performance
10 - 100 pF COB
11 - 470 pF COB
12 - 820 pF COB
13 - 1500 pF COB
14 - 4700 pF COB
All capacitance values ±20% @ 25°C
For complete specs and drawings, visit www.SpecEMC.com/micro
47
EMI Filtered Connectors
EMI Filtered & ESD Protected
USB Connectors
Spectrum Control has developed a series of USB
connectors that incorporates EMI and ESD filters into
an industry standard USB package. By moving the
EMI filtering or ESD protection to the USB connector,
designers can free up valuable PC board space for
other components and provide better protection
for the entire device. These connectors are drop-in
replacements for unfiltered connectors, making them
ideal solutions for the ongoing miniaturization of
peripheral devices. Spectrum’s EMI filtered and ESD
protected USB connectors can eliminate the need to
redesign PC boards in the event of noncompliance
during either EMC or ESD testing. Various models of
these connectors meet the requirements of USB 1.1
or USB 2.0 specifications and all are RoHS compliant.
Applications
Electrical Specifications
Operating Temperature . . -55°C to +125°C
Working Voltage. . . . . . . 5 VDC
Current Rating. . . . . . . . 1 Amp max.
Contact Resistance . . . . . 30 mΩ max.
Temperature Range . . . . . -40°C to +71°C
USB-F (EMI Filtered)
Capacitance Filtered
Capacitance . . . . . . . . . . 100pF
■
EMI/RFI sensitive electronics
■
Test and measurement equipment
■
Notebook computers and peripherals
■
Home entertainment and multimedia
■
Industrial controls
Inductive Filtered
Common Mode
Impedance . . . . . . . . . . . 90Ω ±25% @ 100MHz
■
Data acquisition
IR . . . . . . . . . . . . . . . . . 10 MΩ min.
Dielectric
Withstand Voltage . . . . . 125 VDC
DC Resistance . . . . . . . . 0.30 Ω max.
Material
Shell . . . . . . . . . . . . . . . Brass, nickel plated
Insulator . . . . . . . . . . . . Thermoplastic, UL94V-0,
. . . . . . . . . . . . . . . . . . . reflow compatible
Contacts. . . . . . . . . . . . . Phosphor bronze, gold flash
. . . . . . . . . . . . . . . . . . . over nickel
Part Numbers
USB-F (EMI Filtered)
USB-E (ESD Protected)
Reverse Standoff
Voltage . . . . . . . . . . . . . 5 Volts
Reverse Breakdown
Voltage . . . . . . . . . . . . . 6 Volts
Clamping Voltage . . . . . . Ipp=1A, tp=8/20us, 9.8 Volts
. . . . . . . . . . . . . . . . . . . (15 Volts for 56FU24-E01)
Junction Capacitance,
I/O to GND . . . . . . . . . . 10pF max. (3pF max. for 56FU24-E01)
Inductive Filters for USB 2.0
56FU04-020 - socket right angle through hole connector
56FU04-020SM - socket right angle surface mount connector
Capacitive Filters for USB 1.1
Protection Schematic (USB-E)
VBUS
D+
DGND
48
TVS
56FU24-E01 - stacked socket right angle through hole
connector with TVS diodes
56FU04-E01 - socket right angle through hole connector
with TVS diodes
56FU04-E01SM - socket right angle surface mount connector
with TVS diodes
TVS
USB-E (ESD Protected)
TVS
56FU04-004 - socket right angle through hole connector
56FU04-004SM - socket right angle surface mount connector
56FU04-004TPM - socket right angle through hole connector
with panel mount tabs
For complete specs and drawings, visit www.SpecEMC.com/usb
Rugged
USB Connectors
New rugged USB Connectors from Spectrum Control
feature a heavy-duty design able to connect to USB 2.0
or 1.1 ports, making them ideal for demanding, high
stress applications.
■
Connectors meet seal requirements of IEC-60529,
Code IP67 on PCB side
■
Meet immersion requirements per MIL-STD-810F,
Method 512.4 to 20 meters (unmated)
■
RoHS compliant
■
Supplied with gasket
■
Ideal for demanding applications in the military,
communications, medical, industrial and
computing industries
■
Type A, right-angle mounted connector
■
USB 2.0 or 1.1 applications
■
Part Number: 56FU04-017
Electrical Specifications
Operating Temperature . . -40°C to +105°C
Current Rating. . . . . . . . 1.5 Amps
Contact Resistance . . . . . 30 mΩ
Dimensions
For complete specs and drawings, visit www.SpecEMC.com/usb
EMI Filtered Connectors
Product Highlights
49
Filtered
Datacom Connectors
Filtered Miniature Ribbon Connectors
Filtered miniature ribbon connectors are fully intermateable
and interchangeable with existing standard products.
Rugged design construction and predictable capacitive
filter performance is available in right angle and
male/female adapter versions.
Typical Insertion Loss Miniature Ribbon Connectors
Features
■
Assists with FCC Part 15; available for Part 68
requirements
■
■
35
Insertion Loss (dB)
Lower installed cost
■
EMI Filtered Connectors
40
■
Applicable for VDE specifications 0871, 0875-0878,
Vfg Federal Regulations and VCCI noise requirements
Drop-in replacement, matched footprint
All circuit lines filtered
25
820 pF
20
470 pF
220 pF
15
100 pF
10
Filtered Modular Jack Connectors
These compact, low cost, filtered printed circuit board
RJ45 modular jack connectors from Spectrum Control
offer an inexpensive way to protect equipment from
conducted and radiated electromagnetic interference (EMI),
while meeting all appropriate performance requirements.
Offering compact size and high reliability, these connectors
are fully intermateable and interchangeable with existing
standard product. The low profile and narrow width of the
multi-port style allows more ports to be packed into less
space. Filtering options include ferrite, capacitive and TVS
diode (ESD). Modular jack connectors assist with PCC
Part 15 A and B; and CISPR 22 compliance.
30
5
0
1 MHz
10 MHz
100 MHz
1 GHz
Frequency
Circuit Schematic - Modular Jack Connectors
Capacitive Version
Ferrite Version
ESD Version
Features
50
■
Lower installed cost
Filtered Mini-DIN Connectors
■
Assists with FCC Part 15 A and B;
and CISPR 22 compliance
■
Drop-in replacement, matched footprint
■
All circuit lines protected
■
Inductor, capacitor or TVS (ESD) versions
■
Available with two grounding options – PCB or parallel
■
Unshielded or shielded versions
Filtered mini-DIN connectors are available in several
configurations and sizes. These are “drop-in” replacements
for standard unfiltered connectors with matched footprints.
Housings are made of high temperature UL94V-0 rated
thermoplastic material. Connectors are available with
full metal shields and kinked or straight ground tabs.
Each size can be shielded or filtered with ferrites.
Primary applications are in computer keyboard
and mouse connections.
■
Certified by Canadian Standards Association
File No. LR 7189
Features
■
Certified by Underwriters Laboratories, Inc.,
File Number E81956
■
Audio, video and computer equipment
■
Drop-in replacement for unfiltered connectors
■
Shielded, ferrite or capacitive filtering
For complete specs and drawings, visit www.SpecEMC.com/data
Quietshield Gaskets & Shielding
™
flexible, conformable and
lightweight Quietshield ™
products deliver effective
EMI shielding across seams
or gaps within an enclosure
Foam Over Fabric are low cost, soft and
easy to apply. These gaskets are available
in a variety of materials and profiles,
including rectangular, “D” shaped,
FL shaped and DD shaped.
Waved Metal Gaskets, Fabric Over
Foam Gaskets and I/O Connector
Electromagnetic Shielding Gaskets
are flat products used to provide
a ground contact between a metal
connector and the electronic
enclosure or mating connector.
Shielding Tapes and Fabrics are flexible,
lightweight, and easy-to-install shielding
materials offering high conductivity with
a low electrical resistance and are
available in a variety of fabric styles.
Wire Mesh Gaskets are available
as all mesh or elastomer core mesh
gaskets. They provide excellent heat
and corrosion resistance and are used
between two surfaces to maintain
electrical continuity while shielding
electromagnetic waves.
Conductive Silicone is used for its heat
resistant properties and can be produced
in many different forms such as sheets,
molded parts, die-cuts or strips. These
conductive elastomers are water resistant,
can eliminate static electricity, and act
as an absorber at high frequencies.
51
Quietshield™
Part Number System
Example:
57D1211205 - 7200
The part number shown represents a foam-over-fabric gasket with woven foam made of neoprene, conductive PSA.
The gasket has copper-nickel plating that is 0.120" wide x 0.050" thick x 72" long.
57
D
1
2
1
12
05
-
7200
Gaskets
Material
Gaskets & Shielding
Shapes/Styles
D, R, L, P, C, K, O, V, U —
Fabric-over-Foam
R, P, O, V — Mesh
A, D, H, J, P, O, P, Z —
Conductive Elastomer
F — Formed/Stamped
T — Tape/Foil/Fabric
S – Special
Fabric/Foil
0 — Non-woven
1 — Woven
2 — Woven Ripstop
3 — Woven DTY Filament
4 — Mesh
5 — Net
6 — Knit
7 — Aluminum Foil
8 — Copper Foil
9 — None
0 — None
1 — Foam neoprene, no PSA
2 — Foam neoprene,
conductive PSA
3 — Foam neoprene,
non-conductive PSA
4 — Solid
5 — Sponge
6 — Silicone
7 — Hollow silicone
8 — Conductive elastomer
9 — Hollow conductive elastomer
A — No core, conductive
PSA one side
B — No core, non-conductive
PSA one side
C — No core, conductive
PSA double side
D — No core, non-conductive
PSA double side
E — Monel mesh with silicone
sponge
F — Al wire with silicone sponge
G — No core, conductive, no PSA
H — Monel mesh solid
Z — Z-foam
Note: PSA = pressure sensitive adhesive
Length
Length (ex: -1205 = 12.05)
[Standard is 36 (-3600)]
Custom part number for
special application (-X001)
X must be the first character
Height/Thickness
Profiles — thickness in inches
I/O — height in inches
Width or Type & Size
Profiles — width in inches
I/O — first digit is I/O Type
(D, d-sub)
second digit is shell size
(1, 2, 3, 4, or 5)
Sample Kit
Quietshield sample kits are available
from Spectrum Control Order number
KIT-QSHIELD-57.
Plating
0—
2—
4—
5—
6—
7—
9—
52
Copper - Nickel (std)
Copper - Nickel - Gold
Copper - Nickel - Resin
Copper - Nickel - P.S. Coating
Iron - Copper - Nickel
Copper - Nickel - Carbon
Ni - Graphite
For complete specs and drawings, visit www.SpecEMC.com/gaskets
Specialty Connectors
& Harnessing
a premium line of
custom and specialty
filtered and unfiltered
connectors with a range
of value-added harnessing
products and services
Custom Filtered Connectors provide filtered versions
of MIL-STD connectors in custom configurations. Tubular
and planar filtered arrays are available with Pi, LC, T
and C circuits… 54
Custom Unfiltered Connectors are built
to meet various environmental requirements
and MIL specifications with power, signal
and coax line combinations and multiple
terminations available… 54
Mini-MIL Connectors offer space
and weight savings with MIL-DTL-38999
equivalent performance… 55
Rapid Mate Connectors provide positive mating
force to ensure a reliable connection, offering the
ease and reliability of hot shoe style mating with
the added benefit of integral EMI filtering.… 56
Harnessing Products and Services are
designed in accordance with IPC-A-610 and
J-STD-001 for military, commercial and industrial
applications. We provide assemblies for both
unfiltered and filtered interconnects including lead
wire preparation, soldering and tinning, marking
and ribbon cable processing… 57
■
■
■
■
■
Audio, circular and hermetically
sealed connectors
Connector harnessing built to IAW, IPC-A-610
and J-Std-001
Complete electro-mechanical assembly
and testing services
Custom connectors can be designed to meet
RTCA/DO-160 Section 22 Lightning Strike
EMI filtered connectors with complex
schematics available
For complete specs and drawings, visit www.SpecEMC.com/specconn
53
Specialty
Connectors
Custom Filtered Connectors
for MIL & Hi-Rel Applications
Specialty Connectors
& Harnessing
Spectrum Control offers a complete line of compact and
extended shell filtered connectors providing a wide range
of design flexibility. Our compact shell filtered connectors
offer designers an effective filtering device that reduces the
amount of real estate required within a product enclosure.
Our extended shell connectors are constructed by adding
either planar or tubular capacitor filtering to the rear of a
standard connector, which makes them ideal when quick
turnaround is required for prototype devices.
Styles offered include the following, as well as custom designs.
■
MIL-DTL-38999
■
MIL-DTL-55116
■
MIL-DTL-83723
■
MIL-DTL-24308
■
MIL-DTL-26482
■
MIL-DTL-5015
We offer tubular and planar style filtered arrays in
Pi, LC, T and C circuits with TVS protection also available.
Reliability is ensured through 100% testing of each
position for critical electrical parameters.
Tubular Filtered
Connector
Custom Unfiltered Connectors
Spectrum also offers unfiltered custom connector design
and manufacturing. Parts can be designed to meet your
mechanical and environmental specifications or those
of similar QPL connectors.
Features
■
Built to MIL specifications
■
Custom shells to fit your available space
■
Multiple terminations available
■
Built to meet various environmental requirements
■
Integral strain relief
■
Power, signal and coax line combinations
Planar Filtered
Connector
Vertically Integrated
Spectrum’s custom filtered and unfiltered connector
offerings are fully vertically integrated. Components
including capacitors and shells are manufactured by
Spectrum, providing our customers high quality parts
at very competitive prices, with the industry’s shortest
lead times.
Unfiltered
Connectors
54
For complete specs and drawings, visit www.SpecEMC.com/circular
Mini-MIL
Connectors
Spectrum’s new Mini-MIL circular connectors are
small and lightweight offering space and weight savings
while providing equivalent performance to standard
MIL-DTL-38999 connectors. These connectors are
available filtered with C, Pi or mixed capacitance,
or unfiltered, and can be customized to satisfy various
mechanical and electrical requirements. These connectors
are ideal for military, industrial and medical applications
where space restrictions do not allow for larger
38999 connectors.
Mechanical Specifications
Shell . . . . . . . . . . . . . . . Eight shell sizes are available in
. . . . . . . . . . . . . . . . . . . either pin or socket contact genders
Shell Materials . . . . . . . . Aluminum, stainless steel,
. . . . . . . . . . . . . . . . . . . composite, custom
Specifications
Contacts. . . . . . . . . . . . . Pin and socket contacts are
. . . . . . . . . . . . . . . . . . . available in 1 to 55 contacts in
. . . . . . . . . . . . . . . . . . . various combinations of size
. . . . . . . . . . . . . . . . . . . 23 to size 12.
Engagement Types:
Bayonet
■
Single-start UN thread
■
Double-start ACME thread
■
Triple-start ACME thread
Electrical Characteristics with C Filter
Termination Types:
Minimum Insertion Loss
Dielectric
(dB)
Withstanding
Voltage
AC
Cut-Off
1
10
100
500
(VDC)
85°C
Freq. MHz MHz MHz MHz MHz
Working
Voltage
■
PC tail
■
Solder cup
■
Crimp removable
1,000
200
115
500
5
—
4
21
34
39
■
Piggyback socket
2,000
200
115
500
1
—
9
26
39
44
■
Custom
3,000
200
115
500
1
—
12
30
43
48
5,000
200
115
500
1
1
16
34
46
52
Capacitance
(pF, GMV)*
Receptacle Types:
DC
85°C
1,000
MHz
7,000
200
115
500
1
3
19
37
49
55
■
Flange mount (front or rear mount)
10,000
200
115
500
1
4
21
39
52
57
■
Jam nut (front or rear mount)
20,000
100
—
250
.50
9
26
44
57
58
■
In-line
Specialty Connectors
& Harnessing
■
Electrical Characteristics with Pi Filter
Minimum Insertion Loss
Dielectric
(dB)
Withstanding
Voltage
AC
Cut-Off
1
10
100
500
(VDC)
85°C
Freq. MHz MHz MHz MHz MHz
Working
Voltage
Capacitance
(pF, GMV)*
DC
85°C
1,000
200
115
500
5
—
4
28
54
65
2,000
200
115
500
1
—
8
39
65
70
3,000
200
115
500
1
—
11
47
70
70
5,000
200
115
500
1
1
14
54
70
70
7,000
200
115
500
1
3
18
60
70
70
10,000
200
115
500
1
4
22
64
70
70
20,000
100
—
250
.50
9
33
70
70
70
1,000
MHz
* Custom values available.
For complete specs and drawings, visit www.SpecEMC.com/mini-mil
55
Rapid Mate
Connectors
Spectrum’s Rapid Mate connectors offer the ease and
reliability of hot shoe style mating with the added benefit
of integral EMI filtering. By mating via spring loaded,
compliant contacts, Rapid Mate connectors provide
positive mating force to ensure a reliable connection.
This method provides rapid connection with low mating
force, allowing for some misalignment during mating.
Additionally, the EMI filter experts at Spectrum
can design a filtered Rapid Mate connector built to your
requirements, providing the advantages of hot shoe style
mating while ensuring system functionality in EMI-prone
applications.
■
Military and commercial communications systems
Custom filtering
■
■
Thermal and ambient light imaging cameras
100% tested before shipment
■
■
Docking stations
Rugged and reliable
■
■
Scanners
Resists sand, dust and water
■
Low, flexible mating force
■
Specialty Connectors
& Harnessing
The electrical characteristics table indicates the
performance of feed-through capacitors and Pi type
filters. Utilize this information to specify the EMI filtering
components included in your connector. Selective loading
and custom values can also be designed.
Features
Applications
Capacitance
Filter
Designation
Filter*
Circuits
Value
Tolerance
Minimum Insertion Loss - Decibels (dB)
50 ohm system per MIL-STD-220 (no load)
3 dB Max
Cut-off
Frequency
(MHz)
Working
Voltage DC
-55°C to
+125°C
5
MHz
10
MHz
20
MHz
50
MHz
100
MHz
200
MHz
500
MHz
1
GHz
A
68 pF
±20%
77
100V
—
—
—
—
—
3
10
16
B
100 pF
±20%
53
100V
—
—
—
—
1
6
14
19
C
135 pF
+100/-0%
23
100V
—
—
—
1
5
10
16
20
D
470 pF
±20%
11
100V
—
—
2
7
13
19
25
27
820 pF
±20%
6
100V
—
2
6
12
18
24
30
33
E
C
F
1000 pF
±20%
5
100V
—
3
7
14
20
26
32
35
G
1500 pF
±20%
3.5
100V
1
4
10
16
22
29
36
37
H
2500 pF
+100/-0%
1.3
100V
5
11
17
23
29
35
38
40
4000 pF
+100/-0%
.8
100V
9
15
21
27
34
38
42
46
Max.
635
100V
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
I
J
Insulated
K
Grounded
Insert
10 pF
L
68 pF
±20%
65
100V
—
—
—
—
1
6
17
23
M
100 pF
±20%
46
100V
—
—
—
—
2
9
22
28
N
135 pF
+100/-0%
25
100V
—
—
—
1
6
17
26
34
O
470 pF
±20%
11
100V
—
—
—
9
18
22
36
43
820 pF
±20%
6
100V
—
—
4
13
23
31
45
52
Q
1000 pF
±20%
5
100V
—
2
7
16
24
36
51
59
R
1700 pF
+100/-0%
1.9
100V
1
6
14
28
35
49
64
69
S
2500 pF
+100/-0%
1.3
50V
4
9
16
28
41
54
70
70
T
5000 pF
+100/-0%
.7
100V
9
15
28
41
53
66
70
70
P
56
EMI Filter Performance
Pi
For complete specs and drawings, visit www.SpecEMC.com/rapidmate
Harnessing
Products & Services
Spectrum Control offers custom harnessing products and
services for military, commercial and industrial applications.
Our skilled operators and supervisors work in a modern
well-equipped facility to provide interconnect assemblies
made to the highest workmanship standards.
Our manufacturing engineers design tooling and
fixturing, which meet the tightest tolerances. From
simple to complex, Spectrum can provide assemblies
in compliance with all requirements.
■
Built in accordance with IPC-A-610 and J-Std-001
■
Cable harnessing
■
Wide range of interconnects
■
Coaxial and RF cabling
■
Flat ribbon cable
■
High voltage
■
Electro-mechanical assembly
Specialty Connectors
& Harnessing
Product Capabilities
Manufacturing Capabilities
■
Lead wire preparation
■
Soldering and tinning
■
Strip and removal of insulation
■
Wire, component and assembly marking
■
Ribbon cable processing
Wire Harnesses
Spectrum will add wires to a filtered or unfiltered connector
to allow the customer to easily install the connector into
the system at a lower cost. These value-added services
include adding wires terminated or unterminated to all lines
or only select lines, twisted pairs and labeling of wires for
easy placement in your system. We can also encapsulate
the wires inside the connector adding strength to the total
harness.
By contracting Spectrum to add the harness assembly,
customers are assured the performance of the connector
has not been adversely affected. All of our custom
connectors are 100% tested for integrity and effective
performance.
Spectrum’s connector manufacturing operators are
all certified to MIL-STD-2000 solder specification. We have
invested in this certification to provide you with confidence
that the quality of our custom construction meets the
highest standards in the industry.
Markets Served
■
Medical
■
MIL Spec
■
Electronics
■
Military instrumentation
■
Automotive
■
Marine
■
Telecom
■
Industrial
For complete specs and drawings, visit www.SpecEMC.com/custom
57
EMI Power Filters
& Film Capacitors
find the ideal method to
filter the AC or DC power
entering your system to
prevent radiated or
conducted EMI with our
line of standard power
filters and custom
power solutions
Power Entry Modules, Power Line & 3 Phase Power
Filters are designed in multiple configurations to
cover a range of industrial applications. These
have excellent attenuation for high voltage impulse,
are available in single and dual stage and address
FCC Part 15 regulations while meeting your power
filtering needs… 59-61
Single Line Feed-Through (SLFT)
Power Filters provide superior filtering
in a compact, durable package with single,
dual, and triple feed-throughs available.
These filters are ideal for meeting broad
frequency applications with a bolt-in style
for easy installation… 62-63
Military/Aerospace Multisection
Filters provide excellent EMI filtering
for demanding high reliability
applications. We offer standard
filters, as well as custom designed
mechanical packages for unusual
or tight fitting spaces and higher
performance filtering and
expanded voltage ratings… 64-65
EMI Power Filter Solutions will
lower your costs and reduce your time
to market while providing your system with
protection from radiated or conducted EMI.
Our comprehensive consulting, diagnostic
testing and world class manufacturing
allows us to meet your design/project
parameters… 66-67
Power Film Capacitors deliver high
reliability, low inductance, low ESR and
low DF with a high peak withstanding
voltage. These ruggedized capacitors
come in a wide range of dielectrics,
various geometries, a variety of
terminations, multiple sizes and
electrical ratings of 250-15KVDC
typical, ripple currents up to 400
Arms and 150°C operation.
New DC Link Capacitors… 68-69
EMI Filter Expertise
We differentiate ourselves from typical
filter suppliers by offering our customers
an integrated approach to EMC problem
solving through consulting, diagnostic
testing, design and manufacturing.
■ In-house test facilities to provide a total
solution for your compliance issues –
anechoic chamber, shielded room
and NARTE certified engineers ready
to test for European emission and
immunity regulations, FCC Part 15
and MIL standards
58
■
■
■
■
Global manufacturing and design support with agency
approved products available
Engineering expertise and vertical integration reduce
your time to market and save you money
High reliability products with low leakage
and nonmagnetic options available
Available to meet MIL-PRF-15733
and MIL-STD-461 standards
For complete specs and drawings, visit www.SpecEMC.com/power
Power Entry
Modules, Power Line Filters
& 3 Phase Power Filters
Features
■
Good filtering characteristics for
both differential and common mode
■
RoHS compliant
■
Easy-to-install
■
Varieties available in bolt-in or snap-in model
■
Ideally suited for products that must conform
to part 15 FCC regulations
■
In many cases agency approvals are applicable
or pending
■
Both metal and plastic casing provide high performance
■
Metal case provides effective EMI shielding
■
In some cases product is adaptable for custom options
■
IEC product meets over voltage category II of IEC 664
and complies with IEC 950
■
Low leakage versions available for medical applications
■
All are distribution friendly
■
Design flexibility with product available for PCB mount,
fast-on tab, solder lug for flying leads
Tested and found to be
IAW VDE 0565 Part 3.
■
Medical equipment
■
Electronic equipment
■
Digital equipment
■
Industrial equipment
■
Telecommunications equipment
■
Measuring and testing instruments
■
Personal computers and peripherals
■
Home appliances
■
Switch mode power supplies
For complete specs and drawings, visit www.SpecEMC.com/power
EMI Power Filters
Applications
59
Power Entry Modules, Power Line Filters &
3 Phase Power Filters Part Numbering System
Part Numbering System
Example: 12-PMB-025-5-A
Part number 12-PMB-025-5A represents a power line filter
with threaded studs, current rated for 25 Amps and with a
leakage current of 0.50 mA.
EMI Power Filters
12
-
PMB
-
Product Line Series
Product Style
10 = Filtered IEC Inlets
11 = Printed Circuit Board
Mount
12 = Power Line Filters
13 = Three Phase Power
Line Filters
14 = Fused or Switched
& Fused Power Entry
Filters (250V)
15 = Switched & Dual Fused
16 = Single Phase (250V)
BBF = 3 Phase, terminal block
connection
BFF = Bolt-in fused filter
BPF = Bolt-in IEC w/Fast-on
rear terminals
BPL = Bolt-in IEC w/wire lead
termination
BSF = Bolt-in switched & fused
CCL = Cylindrical, capacitive
inputs w/Fast-ons
CLF = Cylindrical, inductive
inputs w/wire leads
MMB = Multiple stage filtering
w/threading studs
MMF = Multiple stage filtering
w/Fast-on terminal
MPC = Miniature PCB mountable
PDB = 3 Phase, delta
w/threaded studs
PDF = 3 Phase, delta w/Fast-ons
PDL = 3 Phase, delta w/wire leads
PMB = Power line filter
w/threaded studs
PMF = Power line filter
w/Fast-ons
PML = Power line filter
w/wire leads
PWB = 3 Phase, wye
w/threaded studs
PWE = 3 Phase, wye w/busbar
PWF = 3 Phase, wye w/Fast-ons
PWL = 3 Phase, wye
w/wire leads
025
Current Rating
001
002
003
005
006
010
015
016
020
025
030
035
050
080
100
150
160
200
300
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
1.0 Amp
2.0 Amps
3.0 Amps
5.0 Amps
6.0 Amps
10 Amps
15 Amps
16 Amps
20 Amps
25 Amps
30 Amps
35 Amps
50 Amps
80 Amps
100 Amps
150 Amps
16.0 Amps
200 Amps
300 Amps
-
5
A
Leakage Current
(Y Cap)
Outline Drawing/
Case Style
250 VAC
125VAC
0 = 0.075 mA DC = DC
1 = 0.01 mA
2 = 0.20 mA
3 = 0.35 mA
4 = 0.10 mA
5 = 0.50 mA
6 = 0.60 mA
7 = 0.70 mA
8 = 1.0 mA
9 = 3.0 mA
10 = 2.0 mA
11 = 1.5 mA
12 = 4.5 mA
13 = 9.0 mA
14 = 20.0 mA
15 = 15.0 mA
17 = 33.0 mA
18 = 71.5 mA
DC = DC
1 Select case style from
following
* Cylindrical
* Power line w/Fast-on
* Power line w/threaded
studs
* Power line w/wire leads
* PCB mount
* Large case 3 Phase delta
* Large case 3 Phase wye
* IEC Inlet
2 Refer to drawing list per
selected case style
3 Letter at the end of the
part is found in the case
style drawing list:
A, B, C, D, E, F, etc.
* Note: Not all series offer the product style, rating and leakage current
60
-
For complete specs and drawings, visit www.SpecEMC.com/power
Power Entry Modules, Power Line Filters &
3 Phase Power Filters Part Numbering System
Part Numbering System
Example: 60-BPR-060-5-4
Part number 60-BPR-060-5-4 represents a power entry module,
bolt-in style with fast-on terminals, a current rating of 6 Amps,
leakage current of 0.50 mA and capacitance of 0.047 µF.
-
BPR
-
Product Line Series
Product Style
60 = Power Entry Modules
61 = Mini PCB Power
Filters
62 = Power Line Filters
63 = Three Phase Power
Line Filters
64 = Fused or Switched
& Fused Power Entry
Filters (250V)
65 = Fused or Switched
& Fused Power Entry
Filters (125V)
66 = Fused or Switched
& Fused Low
Leakage Power Entry
Filters (250V)
67 = Fused or Switched
& Fused Low
Leakage Power Entry
Filters (125V)
68 = Switched & Dual
Fused Power
Entry Filters
69 = Dual Fused Only
or Dual Switched
Only Power
Entry Filters
AFL = Appliance filter w/
inductive input
AFC = Appliance filter w/
capacitive input
ARL = AFL plus bleeder resistor
BFF = Fused filter w/
Fast-on terminals
BFS = Fused filter w/solder
lug terminals
BHP = High frequency bolt-in
for PCB
BHS = High frequency bolt-in
w/solder lugs
BPF = Bolt-In right angle
terminals
BPL = Bolt-in w/wire leads
BPP = Bolt-in PCB mount
BPR = Bolt-in w/Fast-on tab
terminals
BPS = Bolt-in w/ solder lug
terminals
BSF = Bolt-in switched & fused
MMF = Metal case w/fast-on tabs
MPC = Miniature printed circuit
board
PMB = Metal case w/bolt-on
terminals
PMF = Metal case w/Fast-on tabs
PML = Metal case w/wire leads
PPF = Plastic case w/Fast-on tabs
PQF = Plastic case w/Fast-on tabs
PRF = Plastic case w/Fast-on tabs
SOF = Switched filter w/
Fast-on tabs
SOS = Switched filter w/
solder tabs
SPL = Snap-in w/wire leads
SPR = Snap-in w/Fast-on
terminals
SPS = Snap-in w/solder lug
terminals
SSF = Snap-in switched
& fused
ARC = AFC plus bleeder resistor
060
Current Rating
010
015
016
020
030
040
050
060
080
100
150
160
200
300
400
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
1.0 Amps
1.5 Amps
1.6 Amps
2.0 Amps
3.0 Amps
4.0 Amps
5.0 Amps
6.0 Amps
8.0 Amps
10.0 Amps
15.0 Amps
16.0 Amps
20.0 Amps
30.0 Amps
40.0 Amps
-
5
-
Leakage Current (Y Cap)
0
1
2
3
4
5
6
7
8
9
250 VAC
= 0.075 mA
= 0.01 mA
= 0.20 mA
= 0.35 mA
= 0.10 mA
= 0.50 mA
= 0.60 mA
= 0.70 mA
= 1.00 mA
= 3.00 mA
0
1
3
4
5
6
7
8
9
125VAC
= 0.035 mA
= 0.005 mA
= 0.35 mA
= 0.05 mA
= 0.50 mA
= 0.60 mA
= 0.70 mA
= 1.00 mA
= 3.00 mA
4
Capacitance (X Cap)
0
1
2
3
4
5
6
01
02
04
06
10
11
12
13
14
16
21
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
none
0.01µF
0.022µF
0.033µF
0.047µF
0.050µF
0.068µF
2 x 0.01µF
0.10µF & 0.22µF
2 x 0.22µF
2 x 0.4µF & 0.22µF
0.15µF
0.10µF
0.22µF
0.33µF
0.47µF
0.22µF & 2 x 0.33µF
1.00µF
EMI Power Filters
60
* Note: Not all series offer the product style, rating and leakage current
For complete specs and drawings, visit www.SpecEMC.com/power
61
Single Line Feed-Through
Power Filters
Spectrum Control’s standard and custom feed-through
product line is available in a wide range of AC/DC current
and voltage rating and addresses EMI filter needs for high
current power applications. Circuit styles of Pi and C are
included in the series with maximum current rating to 500 A
and capacitance values to 4.7µF. A comprehensive range
of AC and DC feed-through filters can achieve performance
from 100 KHz to 10 GHz.
This product is ideal for applications within
telecommunications, industrial, medical, avionic
and military equipment including cellular base station,
industrial processing, secure communications, defense
systems and robotics where high current switching may
occur. These components also offer a compact economic
solution for any type of EMI issues.
EMI Power Filters
SLFT Part Numbering System
Example: 52F226-041-63
Represents a DC feed-through capacitor with a
very high capacitance (470 nF) 63 A current rating.
52F22
SLFT Series
F: RoHS
6
–
■
Low cost EMI solution
■
Effective EMI performance from 100 kHz
through 1.0 GHz
■
Designed for bulkhead mounting, proper installation
with a low impedance path from the mounting surface
to case recommended for optimum performance
■
Suitable for 0 - 400 Hz applications
■
External discharge resistor recommended in application
■
Operating temperature range: -40°C to +85°C
without derating
■
Can be used in both indoor and outdoor applications
■
Excellent filtering in compact package
■
Current ratings to 300 A
■
Custom assemblies available upon request
■
AC and DC models with Class Y4 caps
■
C and Pi Configurations
■
Bolt-in style with D-shaped bushing for easy installation
■
UL approved and SEMKO approvals pending
0
41
Frequency
Termination Type
6: 50/60Hz*
0: Threaded Terminals*
Cap Range/
Voltage Code
* Indicates agency approved option
62
Features
–
11:
21:
31:
41:
20:
29:
DC Series
10nF-100nF, DC FT
47nF-470nF, DC FT
100nF-1,000nF, DC FT
470nF-4,700nF, DC FT
10nF-470nF, DC Pi
100nF-4,700nF, DC Pi
16:
26:
36:
46:
37:
19:
AC Series
2.2nF-100nF, AC FT
4.7nF-220nF, AC FT
47nF-4,700nF, AC FT
100nF-1,000nF, AC FT
4.7nF-100nF, AC FT
10nF-470nF, AC FT
For complete specs and drawings, visit www.SpecEMC.com/singleline
63
Rated Current
(Amps)
10
16
32
63
100
200
250
300
Commercial-Off-The-Shelf
(COTS) Filters
Spectrum Control now offers COTS single line feedthrough EMI filters that are thecommercial equivalent to
M15733-PRF/72, M15733-PRF/73 and M15733-PRF/74.
These reliable AC and DC high performance filters meet all
the requirements of the QPL equivalent. The filters provide
an excellent source of filtering in a compact package and
are well suited for the military and aerospace industries.
They filter up to 500 A with an attenuation of 40 to 90 dB
from 1 MHZ to 1 GHz and voltage rating of 130 VDC to
250 VAC.
MIL part M15733/
Our Commercial Equivalent
5004-7053-100-A
5004-7053-100-A
5004-7059-100-A
5004-7065-100-A
5004-7058-125-A
5004-7053-100-A
5004-7058-125-A
5004-7052-125-A
5004-7058-125-A
5004-7059-250-A
5004-7064-125-A
5004-7041-250-A
5004-7047-250-A
5004-7053-250-A
5004-7059-250-A
EMI Power Filters
72-0034
72-0046
72-0049
72-0053
73-0034
73-0043
73-0043
73-0046
73-0049
73-0051
73-0053
74-0030
74-0036
74-0042
74-0045
Shielded Filters
Spectrum has developed a new power filter product line
which provides MRI/RF shielding solutions for medical,
commercial and government applications. Offers 100 dB
insertion loss per MIL-STD 220 from 14 KHz to 10 GHZ.
Shielded Room Filters
P/N Series
52-1490
Configuration*
Description
1x5
1 x 30
1 x 100
1 x 150
1 x 200
1 x 225
2 x 0.5
2 x 1 ALRM
2x5
2 x 20
2 x 30
2 x 50
2 x 60
1 x 5 A, 277 VAC
1 x 30 A, 277 VAC
1 x 100 A, 277 VAC
1 x 150 A, 277 VAC
1 x 200 A, 277 VAC
1 x 225 A, 277 VAC
Speaker Filter
Fire Alarm Filter
2 x 5 A, 277 VAC
2 x 20 A, 277 VAC
2 x 30 A, 277 VAC
2 x 50 A, 277 VAC
2 x 60 A, 277 VAC
* Add to P/N series (eg. 52-1490-1x5)
Options are available with or without discharge light “L” at the end of the
part (52-1490-1x5L). Custom configurations are available. Consult factory.
For complete specs and drawings, visit www.SpecEMC.com/singleline
63
Military/Aerospace
Multisection Filters
Spectrum Control will address virtually any requirement
for a military/custom power product. Our engineering
expertise and vertical integrations reduce your speed to
market as well as saves you money. Our electromagnetic
compatibility expertise in the tempest arena can help
you meet MIL-F-15733 and MIL-STD 461 standard
requirements.
Applications
■
Military
■
Commercial and military/aerospace
High common and differential mode attenuation
■
Secured communications
■
Standard designs up to 400 Amps
■
Switching power supplies
■
Excellent insertion loss characteristics up to 10 GHz
■
Data processing equipment
■
Voltage rating 115-250VAC and 400VDC up to 400 Hz
■
Ruggedized computers
■
Available to meet TEMPEST and FCC requirements
■
Radar
■
Custom designs for application-specific requirements
■
Electronic warfare
■
Ground/air weapon systems
■
Satellites
■
Ship board systems
■
Land based vehicles
■
Fixed and mobile control stations
Features
■
EMI Power Filters
Test Specifications
The high performance power line filters shown on pages
62 and 63 are designed to meet the following criteria.
The information shown can be used as a basis for
filter specifications. (Contact factory for additional details).
Test
Group
Order
of
Test
Examination
or Test
Test Method
(Per MIL-STD-202)
Post Test
Requirements
1
Voltage Drop
Paragraph 4.6.8 of MIL-F-15733
Three percent of rated voltage max.
2
Leakage Current
UL 1283
Per applicable specification
3
Temperature Rise
MIL-F-15733 Paragraph 4.6.4
25°C max.
4
Terminal Strength
Method 211, Condition A
No evidence of loosening or rupture.
5 lb. applied force. Line Cords: 35 Lbs.
1
Shock, Medium Impact
Method 213, Condition G
Must pass DWV and Insertion Loss
2
Vibration, High Frequency
Method 204, Condition A
Monitor for shorts or open
3
Thermal Shock
Method 107, Test Condition A
Pass 90% DWV IR to be 30% of initial
4
Humidity
Method 107, Condition B, except
temperature equals 25°C
Pass 90% DWV IR to be 30% of initial
1
Life
Method 108, Condition D 1.2 x Rated AC voltage
at max. operating temp. or 1.4 x DC voltage
Pass 90% DWV insulation resistance
to be 30% of initial.
IIA
IIB
III
64
For complete specs and drawings, visit www.SpecEMC.com/multi
Circuit Schematics
A
Military/Aerospace
Multisection Filters
LINE
D
LINE
LOAD
A
C
C
B
B
Mechanical Dimensions
2.50
(63.50)
1.25
(31.75)
1.75
(44.45)
1.25
(31.75)
C
B
B
H
LINE
C
C
B
B
LOAD
C
B
B
B
B
.215
(5.46)
A
.250 Fast-on tabs (3 PL.)
.240
(6.10)
1.250
(31.75)
.250
(6.35)
2.500
(63.50)
2.98
(75.70)
2.500
(63.50)
.03 R.
4 PL
CHASSIS
MOUNTING
HOLE
2.120 ± .010
(53.85)
#6-32 THREADED
INSERTS (4 PL.)
(3.50-32)
3.88
(98.55)
.250
(6.35)
.250
(6.35)
FUSEHOLDER
1.75
.875 (44.4)
(22.2)
3.50
.875 (88.9)
(22.2)
PLUG
3.000
(76.2)
#6-32 THDED
INSERT 4 PLCS.
(3.50-32)
.375
(9.52)
4.00
(101.6)
.625
(15.8)
1.25
(31.75)
.055 TYP.
(1.40)
1.75
(44.45)
Figure 6
1.000
(25.4)
.500
(12.7)
.209
(5.31)
CONNECTOR #8001-14S-7P-A3
MATES WITH MS-3106-14S-7S
.105 TYP.
(2.67)
.281 ± .031
(7.14 ± .78)
.418
(10.62)
#8-32 UNC
(4.17-32)
STUD
1.500
(38.10)
.750
2.50
(19.05)
(63.50)
.219 TYP.
(5.56)
.656
(16.41)
1.187 ± .015
(30.15 ± .38)
.594
± .031
± (.78)
1.125
(28.58)
.125 6-PLCS.
(3.18 ± .00)
.875
(22.23)
.120 TYP.
(3.05)
MOUNTING
SURFACE
.032
(.81)
.710
(18.03)
.187
(4.75)
1.250
(31.75)
1.437 ± .031
(36.50 ± .78)
Voltage
Rating
Insertion Loss MIn. (db)
50 150 300 1
10 100 1
KHz KHz KHz M
M
M GHz
DCR
max.
(ohms)
Leakage
Current
(max.)
Figures
Current
Schematic
Model
Current
Rating
52-378-001
3 Amps
240VAC 60 Hz Line to Line
30
60
70
80
80
70
70
.30
50 mA
1
D
52-378-005
3 Amps
240VAC 60 Hz Line to Line
40
70
80
80
80
70
60
.30
50 mA
1
E
52-523-002
5 Amps
120/240VAC 60 Hz
––
55
60
80
80
70
60
.25
1 mA
5
B
52-378-002
5 Amps
240VAC 60 Hz Line to Line
34
64
70
80
80
70
70
.20
50 mA
1
D
52-378-004
5 Amps
240VAC 60 Hz Line to Line
24
64
70
80
80
70
70
.20
50 mA
1
E
52-387-012
5 Amps
240VAC 60 Hz Line to Line
34
64
70
80
80
70
70
.20
5 mA
2
G
52-600-001
5 Amps
120/240VAC 60 Hz
33
65
80
80
80
80
60
.20
1 mA
4
A
52-387-010
10 Amps
240VAC 60 Hz Line to Line
24
60
70
80
80
70
70
.20
50 mA
2
F
52-600-002
10 Amps
120/240VAC 60 Hz
––
50
70
80
80
70
60
.10
1 mA
4
A
1212-0502
10 Amps
350VDC 240VAC 60 Hz
––
––
––
––
20
65
70
.01
1 mA
6
C
52-409-001
14 Amps
240VAC 60 Hz Line to Line
14
30
45
80
80
70
60
.04
50 mA
3
H
For complete specs and drawings, visit www.SpecEMC.com/multi
EMI Power Filters
.625
(15.87)
2.50
(63.50)
1.25
(31.75)
#8-32 UNC THD. INSERTS
(4.17-32)
.350 DEEP, 2 PLACES
(8.89)
C
A
C
.750
(19.05)
CONNECTOR #8001-10SL-3PN-FP-A3
MATES WITH MS-3106-10SL-3S
#8-32 UNC THD. INSERTS
(4.17-32)
.350 DEEP, 2 PLACES
(8.89)
A
LOAD
C
2.010
(51.05)
1.500
(38.10)
.750
2.50
(19.05)
(63.50)
A
LINE
A
C
1.250
(31.75)
.600
(15.24)
F
LOAD
A
.625
(15.8)
1.68
(42.67)
Figure 5
LINE
C
A
CONNECTOR #8001-14S-7P-A3
MATES WITH MS-3106-14S-7S
3.00
(76.20)
LOAD
A
SWITCH
2.50
(63.50)
1.25
(31.75)
LINE
LOAD
FUSE
CONNECTOR
#8-32 UNC THD. INSERTS
(4.17-32)
.350 DEEP, 2 PLACES
(8.89)
Figure 3
LINE
Figure 4
1.500
(38.10)
.750
2.50
(19.05)
(63.50)
Figure 2
E
A
G
Figure 1
B
LOAD
65
EMI Power
Filter Solutions
Custom Application-Specific Designs
Rarely does a 100% off-the-shelf power filter completely
satisfy the mechanical, electrical and power requirements and constraints of a sophisticated OEM design.
Yet for many the term custom is intimidating, implying
long lead times and higher costs. At Spectrum Control,
we’re focused on providing a complete solution that
takes all factors into consideration. Whether modifying
an existing power filter design, working from a “clean
sheet” approach, or integrating various technologies
into a subassembly, the resulting Spectrum custom
solution will be tailored to your project’s design,
logistic and budgetary requirements.
We can “clean up” your
system by creating an
easy-to-install assembly
that contains all the
components and filtering
solutions in one compact
package.
■
EMI filtering
■
Power distribution
■
Transient protection
■
Indicator lights
■
Circuit breaker protection
■
Leads or studs
■
Voltage cut-off
■
Agency approvals
■
Reverse polarity
66
Insertion Loss (dB)
110
EMI Testing…Finding the Problem
Integral to finding a solution to an EMC problem is the
ability to test for compliance. We conduct a wide range
of EMC and environmental tests to help us identify
potential problems and recommend design solutions.
Our extensive in-house test capabilities allow for a
faster turnaround of your complete design solution
and lower total cost.
■
In-house anechoic chamber and shielded room
■
Baseline of device under ambient-free anechoic
chamber
■
NARTE certified engineering staff
■
Highly accurate computer controlled instrumentation
accumulates and presents data in multiple formats
■
C
Customer Design
130
Testing for MIL standards, European emissions
and immunity regulations, and FCC Part 15
(market specific detail on following pages).
90
70
50
.01
.1
1
10
FREQUENCY (MHz)
120
Spectrum Solution
100
Insertion Loss (dB)
EMI Power Filters
Application - Specific Options
80
60
40
.01
.1
1
FREQUENCY (MHz)
For complete specs and drawings, visit www.SpecEMC.com/powersol
10
EMI Power
Filter Solutions
Spectrum Control has a long history of partnering
with leading suppliers of the defense industry.
Our ability to find solutions to suppress or eliminate
electromagnetic interference (EMI) allows us to
provide the high reliability filters required for military
and aerospace applications. Spectrum can design
your custom filter with a unique mechanical package
for those unusual or tight fitting spaces, higher
performance filtering and the voltage rating you
need to address all of your AC and DC power issues.
Communications
Spectrum’s power filter solutions can
create an agency-approved product that
will filter and condition the power to your
communications infrastructure equipment,
as well as eliminate emissions that can
contaminate your distributed AC and DC
power. Our custom power filters will incorporate
all the components and the filtering in one complete
package to save you space, time and money. And as
a vertically integrated supplier, Spectrum offers global
low cost manufacturing which allows us to produce
fast prototypes and a quicker time to market.
Medical
Our many years of experience in providing EMI/RFI
solutions has given us the know-how to design products
to meet the specific constraints and requirements of the
medical industry. Much of the medical equipment used
today requires complete suppression of any and all
EMI, as well as low-leakage, nonmagnetic properties
to prevent negatively affecting surrounding equipment.
We will design and build a high reliability, high
performance custom power filter to meet your
system and all EN requirements.
Industrial
At Spectrum, we do everything from package design
and metalworking to EMI filtering to EMC testing,
which means a lower cost for you. Our engineers
will design and build a custom power filter that will
satisfy global EMC regulations, improve speedto-market times, overcome space constraints and
withstand harsh environmental conditions. Our
plug-and-play designs cover a range of industrial
and instrumentation applications that will address
any of your power filtering needs with current ratings
as high as 500 Amps.
For complete specs and drawings, visit www.SpecEMC.com/powersol
■ Unique mechanical
packages addressing
specific size and
space constraints
■ Customized and fully
integrated assemblies
incorporating filters,
circuit components
and connectors
■ Custom applicationspecific filters that
meet MIL standard
environmental conditions
■ Complex, multifunctional
designs that incorporate
the filtering and custom
circuitry into one easy
to install package
■ Designs with selective
line filtering, high voltages
and agency approvals
■ High reliability filters
with low-leakage and
nonmagnetic options
meet EN testing requirements
■ Vertically integrated
solutions include
packaging, circular
connectors and
filter plates
EMI Power Filters
Military and Aerospace
■ Compact, space-saving
assembly optimized for
the welding industry
■ Ruggedized construction
and design flexibility
allow our filters to meet
demanding environmental
and performance
requirements
67
Power
Film Capacitors
Spectrum Control introduces its new line of power film
capacitors, designed using the latest film technology to
achieve maximum capacitance density. Available in
application-specific packages and terminations, these
new power film capacitors feature rugged construction
to withstand even the harshest environments.
Applications
■
Renewable energy inverters – solar converters,
wind turbines and fuel cells
■
Electric vehicle power conversion and battery chargers
Features and Specifications
■
Metallized: polyester, polypropylene and polyphenylene
sulphide film dielectrics
■
Aircraft power conversion systems
■
Temperature ratings -55°C up to + 150°C
■
Radar systems, laser pulse power
■
Low ESR and ESL construction
■
Industrial welders, elevators, rail traction drives
■
Rugged construction for even the harshest environments
■
High voltage power supplies, switching power supplies
■
In-house electrical, environmental and reliability
testing verification
■
Medical imaging equipment, defibrillators
■
Standard designs up to 20,000 VDC/ 750 VAC
■
Standard capacitance values up to 10,000 µF
EMI Power Filters
Model Features & Ordering Information
High Voltage Capacitor Series
68
■
Metalized polyester
■
Flame retardant tape wrap
and epoxy end fill
■
Temperature -55°C to + 125°C
■
Voltages up to 20,000 VDC
55HV
–
High Voltage
Capacitor Series
Example: 55DC-801-401-F
20K
–
103
–
M
Voltage Code
Capacitance Code*
Tolerance**
20K = 20,000 VDC
103 = 0.01 µF
M = ±20%
High Power Capacitor Series
■
Metalized polypropylene, low loss
■
Flame retardant tape wrap and
epoxy end fill
■
Axial leads or tab termination
■
Low ESL & ESR design for
high ripple currents
■
Temperature -55°C to +105°C
■
Voltages up to 2,000 VDC
* Capacitance in Picofarads. The first two digits are significant and the third represents
the number of zeros.
■
Capacitance 1-100 µF
** Indicates standard tolerance. Others available upon request.
55PP
Power
Polypropylene
Capacitor Series
–
801
–
106
–
K
Voltage Code
Capacitance Code*
Tolerance**
801 = 800 VDC
106 = 10 µF
M = ±10%
For complete specs and drawings, visit www.SpecEMC.com/film
55DC Link Series
Power Film Capacitors
Spectrum's high reliability DC link capacitors are ideal for
power inverter applications which require superior life under
harsh operatiing conditions, such as electric vehicle power
conversions, battery chargers, aircraft power conversion
systems and radar systems. Featuring a compact and
cost-effective design, DC link capacitors are manufactured
from segemented, self-healing metallized polypropylene,
resulting in longer life expectancy (+100,000 hrs). With
high capacitance density and ripple current capabilities,
Spectrum’s DC link capacitors are the ideal replacement
for electrolytic capacitors.
M Configuration
F Configuration
MM
90 +2
-0 MM
M5 x 0.8 THREAD
5 MM DEEP MIN.
(2 PLCS)
ø20.8 MM
(2 PLCS)
MM
90 +2
-0 MM
6 ±1 MM
(2 PLCS)
6 ±1 MM
(2 PLCS)
20 ±1 MM
Capacitance range: 160 µF to 680 µF standard
(others available upon request)
H
Capacitance tolerance: +/- 10% standard
■
Rated voltage: 900 to 1300 VDC
■
Operating temperature range: -55°C to +85°C standard
(+105°C upon special request)
■
Test voltage between terminals: 150% rated voltage for 10 sec
M12 x 1.75 THREAD
M12 x 1.75 THREAD
Test voltage between terminals and housing: 5kVDC for 10 sec
■
Enclosure/construction: aluminum housing,
brass terminals with dry resin, UL 94V-0 encapsulant
■
Low ESR and ESL
■
RoHS compliant
MM
90 +2
-0 MM
M6 x 1.0 THREAD
10 MM DEEP MIN.
(2 PLCS)
ø20.8 MM
(2 PLCS)
32 or 45 MM
901
–
321
–
H
XX
M12 x 1.75 THREAD
Part
Number
55DC-901-321-XX
55DC-901-441-XX
55DC-901-561-XX
55DC-901-681-XX
55DC-112-221-XX
55DC-112-281-XX
55DC-112-361-XX
55DC-112-421-XX
55DC-132-161-XX
55DC-132-211-XX
55DC-132-251-XX
55DC-132-321-XX
±2.00MM
16 ±1MM
Voltage
Capacitance
Terminal Code
901 = 900 VDC
321 = 320 µF
112 = 1100 VDC
441 = 440 µF
M = M8 External Thread,
45mm center-center
MA = M8 External Thread,
32mm center-center
F = M5 Internal Thread,
45mm center-center
FA = M5 Internal Thread,
32mm center-center
S = M6 Internal Thread,
45mm center-center
SA = M6 Internal Thread,
32 mm center-center
132 = 1300 VDC
EMI Power Filters
6 ±1 MM
(2 PLCS)
55DC Link Series Part Numbering System
Series
16 ±1MM
16 ±1MM
S Configuration
■
–
±2.00MM
H ±2.00 MM
■
55DC
ø20.8 MM
(2 PLCS)
32 or 45 MM
32 or 45 MM
M8 x 1.25 THREAD
(2 PLCS)
Specifications
■
Dimensions
Rated Voltage
(VDC)
Capacitance
(µF)
D Diameter
(mm)
Height H
(mm)
Typ ESR
(mOhms)
Typ ESL
(nH)
Irms Max.
(A) M
Weight
(kg)
900
900
900
900
1100
1100
1100
1100
1300
1300
1300
1300
320
440
560
680
220
280
360
420
160
210
250
320
90
90
90
90
90
90
90
90
90
90
90
90
97
120
145
170
97
120
145
170
97
120
145
170
2.1
1.8
2.1
2.5
2.5
2.1
1.9
2.3
2.1
1.9
2.5
2.8
50
60
60
80
50
50
60
80
50
50
60
80
60
60
60
60
60
60
60
60
60
60
50
53
0.80
1.00
1.10
1.30
0.90
1.20
1.30
1.30
0.80
1.00
1.20
1.30
For complete specs and drawings, visit www.SpecEMC.com/film
69
Spectrum Control
SpecEMC.com
Check out our online tools to help you find
the product or system that meets your needs.
8061 Avonia Road
Fairview, Pennsylvania 16415
Phone: 814-474-1571
Fax:
814-474-3110
Sales Offices
NORTH AMERICA
8061 Avonia Road
Fairview, Pennsylvania 16415
Phone: 814-474-1571
814-474-3110
Fax:
Instant Inventory Information
Check Stock will provide you with distributor names, part numbers,
quantity on hand, online ordering capability and the last date inventory
was updated for that particular component.
EUROPE
Spectrum Control GmbH
Hansastrasse 6
91126 Schwabach, Germany
Phone: (49)-9122-795-0
Fax:
(49)-9122-795-58
Project Starter
Design your product to meet the exact requirements of your application. Project Starter allows
you to choose from multiple configurations to get a product that will best meet your application
needs and you can even request a drawing, sample or quote of your custom product.
CHINA
Spectrum Control Limited
2nd Industrial Area
Ling Tou Industrial Road
Qiad Tou Town, Dong Guan City
Guang Dong Province 523530
Peoples Republic of China
Phone: (011)-86-769-8343-7761
Fax:
(011)-86-769-8343-7760
About API Technologies Corporation:
www.apitech.com
Systems &
Subsystems
Solutions
• Components & Subsystems
• MIL-STD-1553
• Custom Hybrids
• Engineered Systems
• Engineering Services
• Power Solutions
• AC-AC Converters
• DC-DC Converters
• Custom Power Supplies
API Technologies, a publicly traded company (NASDAQ: ATNY), designs, develops and
manufactures electronic systems, subsystems, RF and secure solutions for technically
demanding applications in the defense, aerospace and commercial industries.
RF Solutions
(RFS)
• RF & Microwave Filters
• Microwave Components
• IMAs
• Frequency Sources
• Integrated Solutions
• Coaxial Filters & Interconnects
• Power Filters
• Film Capacitors
• Specialty Connectors
• Antennas
• Advanced Ceramics
• Precision Sensors
• Inertial Measurement Systems
• Gyros
Electronics
Manufacturing
Services (EMS)
• New Product Introduction
(NPI) & Rapid Prototyping
• Electronics Manufacturing
• Substrate Manufacturing
• Mechanical Production
• Design Engineering (DfM)
• Integration & Testing
AHA 2/12 PDF 27-0027-0117 ©2012 API Technologies Corp. Printed in U.S.A.
Secure Systems
& Information
Assurance
Solutions (SSIA)
• Encryption
• Secure Access
• Information Assurance
• TEMPEST & Emanation
Security