CombiTemp Temperature Measuring System
Housing
DIN-B
DIN-B
Standard or
Ex ia safety
Ex n safety
Ø80 mm
stainless steel
Transmitters
FlexTop 2201
FlexTop 2211
FlexTop 2221
FlexTop 2231
Displays
The process connections shown
are examples.
FlexView
BattTemp
Description
CombiTemp comprises a series of basic elements which can be
combined to various temperature sensors and transmitters. Being a
building block system CombiTemp offers a great flexibility in respect to
modification, service and maintenance.
Please refer to the relevant data sheets and installation manuals for
each product:
Product
Data Sheet
Manual
The basic components in the system are:
Housing: DIN-formB or Ø80mm stainless steel
Process connection: Refer to the data sheet
FlexTop transmitters: 2201, 2211, 2221, 2231
FlexView 4...20 mA LC-display
BattTemp, Battery operated Pt100 LC-display
CombiTemp
FlexTop2201
FlexTop2211
FlexTop2221
FlexTop2231
FlexView
BattTemp
2000-1
2201-1
2211-1
2221-1
2231-1
9401-1
2400-1
This manual
2201-8906
2211-8900
2221-8900
2231-8900
9401-8904
2400-8900
The parts can be assembled by the user or delivered assembled and
calibrated, if relevant. However, an Ex ia or Ex n approved product will
always be assembled at the factory.
All documentation can be found at www.baumerprocess.com
This Ex-approved product is manufactured by:
Baumer A/S
Jacob Knudsens Vej 14
DK-8230 Aabyhoej
Denmark
www.baumerprocess.com
Design and specifications subject to change without notice
Installation Manual 5850-008
Page 1
Technical Data, General
Environmental conditions
Sensor tube and connection
Media temperature, std.
-50...400°C
Material
Surface sensor
-40...150°C
Ambient temperature
-40...160°C
Acid-proof, stainless steel
(AISI 316L/W.1.4404)
Media pressure
Max. 16 bar
(or max. temperature range for display/transmitter)
Time constant t0.5
See table below
Humidity
Mechanical tolerances
ISO 2768-m
< 100% RH, condensing
(or max. humidity for display/transmitter)
Protection class
DIN housing IP 65
Sensor element
Sensor type
Pt100, Class A or B
Pt1000, Class B
Accuracy
DIN/EN/IEC 60751
ø80 mm housing IP 65 + IP 66
Vibrations
GL, test 2
(sensor tubes < 200 mm only)
Disposal of product and packing
According to national laws or by returning to Baumer
1/1 DIN B:
1/3 DIN B:
1/6 DIN B:
1/1 DIN A:
±(0.3 + 0.005 x t) °C
+1/3 x (0.3 + 0.005 x t) °C
+1/6 x (0.3 + 0.005 x t) °C
+(0.15 + 0.002 x t) °C
Safety Instructions
Ex-Application - Configuration
This instrument is built and tested according to the current EU-directives and packed in technically safe condition. In order to maintain this
condition and to ensure safe operation, the user must follow the hints
and warnings given in this instruction.
Valid for FlexTop 2201 / 2211 / 2221 and FlexView:
None of the two types of FlexProgrammer configuring unit must be
connected to the FlexView within the hazardous area.
Configuring procedure:
During the installation the valid national rules have to be observed.
Ignoring the warnings may lead to severe personal injury or substantial a) Disconnect mains from the 4...20 mA loop circuit.
b) Disconnect the product from the circuitry within
damage to property.
the hazardous area.
The product must be operated by trained staff. Correct and safe
c) Bring the product to the safe area.
operation of this equipment is dependent on proper transport, storage, d) Connect the FlexProgrammer and perform the
installation and operation.
configuring session.
All electrical wiring must conform to local standards. In order to prevent e) Re-install the product in the hazardous area.
f) Connect the power supply to the circuit.
stray electrical radiation, we recommend twisted and shielded input
cables, as also to keep power supply cables separated from the input
Valid for FlexTop 2221 only:
cables. The connection must be made according to the connecting
Configuration of the FlexTop2221 can be made within the hazardous
diagrams.
area by means of a handheld HART configurator, providing the
Before switching on the power supply take care that other equipment
precautions and guidelines described in the product´s manual are
is not affected. Ensure that the supply voltage and the conditions in the observed.
environment comply with the specification of the device.
Before switching off the supply voltage check the possible effects on
other equipment and the processing system.
WARNING
For electrical installation and commissioning of explosion protected
devices, the data given in the conformity cer tificate as also the local
regulations for installation of electrical apparatus within explosion protected areas must be considered. The intrinsically safe versions can be
mounted in the explosion hazarded area according to its specification
only connected to a certified intrinsically safe supply loop with the corresponding electrical values.
Valid for FlexTop 2231 only:
Configuration of the FlexTop2231 can be made within the hazardous
area by means of a Profibus PA configurator, providing the precautions
and guidelines described in the product´s manual are observed.
WARNING
This product contains no replaceable parts.
In case of malfunction the product must be shipped to Baumer for
repair.
WARNING
Products with painted and/or plastic surfaces (e.g. display) imply a risk
of electrostatic charging.
To prevent electrostatic hazard - do only clean with a moist cloth.
After mounting the device - do check that the housing has a ground
potential.
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Design and specifications subject to change without notice
Installation Manual 5850-008
Page 2
Dimensional Drawings - Mounting Details
[mm]
76
85
71
7.5
12.5
Male Nipple G1/2A
mounted on DIN B housing
Male Nipple G1/2A
11
Male Nipple G1/2A
mounted on ø80 mm housing
Sensor inserts
Calculation of insert length:
When ordering an insert the length must be calculated from the
formula:
Housing shaft {8}
Total body length
Insert length = Sensor length + total body length + housing shaft
(Total body length can be calculated from the dimensional drawings on
pages 6 and 7)
Sensor length (L)
Example.
Insert for a G1/2A male nipple sensor in a DIN housing, 100 mm
sensor tube, normal response sensor tip:
Housing shaft = 11.5 mm
Total body length = 27.5 + 12.5 = 40 mm (see page 6)
Sensor length = 100 mm
DIN housing with G1/2A male nipple connection
and sensor insert
Note {8}
Housing shaft
This insert must be ordered with a 151.5 mm sensor tube.
DIN housing: 11.5 mm
ø80 housing: 6.5 mm
Time Constant τ0.5
Sensor type
Dimension
Response
ø6 mm tube
fast
ø8 mm tube
fast
ø10 mm tube
fast
ø12 mm tube
fast
ø6 mm tube
normal
ø8 mm tube
normal
ø10 mm tube
normal
ø12 mm tube
normal
ø8 mm tube
normal
ø10 mm tube
normal
ø12 mm tube
normal
Surface sensor, flush mounted
Liquids
Insert
5.6 mm
5.6 mm
5.6 mm
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Design and specifications subject to change without notice
0.4 m/sec.
< 1.5 sec.
< 1.5 sec.
< 1.5 sec.
< 1.5 sec.
< 6.1 sec.
< 7.6 sec.
< 11.1 sec.
< 16.2 sec.
< 13.6 sec.
< 28.1 sec.
< 31.3 sec.
< 1.0 sec.
Air
3 m/sec.
< 21.4 sec.
< 33.6 sec.
< 46.8 sec.
< 59.9 sec.
< 27.2 sec.
< 47.7 sec.
< 57.8 sec.
< 70.8 sec.
< 51.1 sec.
< 67.0 sec.
< 82.3 sec.
0 m/sec.
< 135.6 sec.
< 181.0 sec.
< 238.9 sec.
< 311.4 sec.
< 137.8 sec.
< 200.9 sec.
< 270.6 sec.
< 319.8 sec.
< 253.1 sec.
< 271.1 sec.
< 289.3 sec.
Installation Manual 5850-008
Page 3
Technical Data, Ex ia IIC T4/T5, ATEX II 1G Approval
Product Identification
Ex- data for the below listed configuration
The label at the product will show the type no. like this:
Ø80 housing: BattTemp
814x xxxx xxxx xx4 xxxx + xxxx xxxx + xx xx-xxx
Temperature class
CombiTemp no. + FlexTop no. + FlexView/BattTemp no.
Battery: Energizer Lithium FR6 L91 AA
The complete configuration will be referred to as CombiTemp.
A CombiTemp with a type no. with the upmentioned structure is
Ex ia IIC T4/T5, ATEX II 1G approved in accordance with the current
EU-directives.
-10 < Tamb < 70 °C
T5:
-10 < Tamb < 50 °C
Battery: Duracell Alkaline MN1500 LR6 AA
Ex- data for the below listed configurations
Ø80 housing: FlexTop 2201 / 2211 / 2221 / FlexView
DIN-B housing: FlexTop 2201 / 2211 / 2221
T4:
T3:
-10 < Tamb < 70 °C
T4:
-10 < Tamb < 60 °C
The CombiTemp must be installed in accordance with prevailing
guidelines for zone 0 or 1. However, being a battery operated
instrument the installation does not involve a barrier.
Internal inductivity
Li < 11 µH
Internal capacity
Ci < 36 nF
Barrier data
U < 28 Vdc ; I < 0.1 A ; P < 0.7 W
T4:
-20 < Tamb < 70°C
T5:
-20 < Tamb < 60°C
The CombiTemp must be installed in accordance with prevailing
guidelines for zone 0 or 1, and a certified, intrinsically safe zener
barrier or isolation barrier with the listed maximum values must be
used.
Temperature class
Ex- data for the below listed configurations
Ø80 housing: FlexTop 2231
DIN-B housing: FlexTop 2231
CAUTION: Replacement of the battery must be done
outside hazardous areas.
The BattTemp is battery supplied and must not be connected to any
external power supply, nor to a 4...20 mA loop circuit.
When the BattTemp is installed in a hazardous area the battery clip
must be mounted. Observe the polarity of the battery.
BattTemp contains no repairable parts and must be replaced as a unit
in case of malfunction. It has no need for preventive maintenance,
except replacement of the battery.
Configuring by the push buttons is allowed within the hazardous area.
Internal inductivity
Li < 10 µH
Internal capacity
Ci < 2 nF
Coupler/link
FISCO standard;
U < 17.5 Vdc ; I < 215 mA ; P < 2 W
Zener barrier
U < 20 Vdc ; I < 0.1 A ; P < 0.75 W
Battery
T4:
-30 < Tamb < 85°C
T5:
-30 < Tamb < 60°C
The CombiTemp must be installed in accordance with prevailing
guidelines for zone 0 or 1, and a certified, intrinsically safe zener
barrier or isolation barrier with the listed maximum values must be
used.
Battery clip
Temperature class
+
Terminals
for Pt100 sensor
Ex-Application Example
230 Vac
RTD
Zone 0/1
2
-
3 4
Safe area
+
+ 1
+
4...20 mA
FlexTop 2211
FlexView
Isolation Barrier
1 2
-
24 VDC
Power Supply
CombiTemp
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Design and specifications subject to change without notice
Installation Manual 5850-008
Page 4
Technical Data, Ex nA II T4/T5, ATEX II 3G Approval
Product Identification
Ex- data for the below listed configurations
The label at the product will show the type no. like this:
Ø80 housing: BattTemp
814x xxxx xxxx xx5 xxxx + xxxx xxxx + xx xx-xxx
Temperature class
CombiTemp no. + FlexTop no. + FlexView/BattTemp no.
Battery: Energizer Lithium FR6 L91 AA
The complete configuration will be referred to as CombiTemp.
A CombiTemp with a type no. with the upmentioned structure is
Ex nA II T4/T5, ATEX II 3G approved in accordance with the current
EU-directives.
-10 < Tamb < 70 °C
T5:
-10 < Tamb < 50 °C
Battery: Duracell Alkaline MN1500 LR6 AA
Ex- data for the below listed configurations
Ø80 housing: FlexTop 2201 / 2211 / 2221 / 2231/FlexView
DIN-B housing: FlexTop 2201 / 2211 / 2221 / 2231
T4:
T3:
-10 < Tamb < 70 °C
T4:
-10 < Tamb < 60 °C
Warning: Observe battery ambient temperature !!!
Temperature class
T4:
-20 < Tamb < 70°C
T5:
-20 < Tamb < 60°C
The CombiTemp must be installed in accordance with prevailing
guidelines for zone 2 without a barrier.
WARNING: Do not open when energised.
The CombiTemp must be installed in accordance with prevailing
guidelines for zone 2.
CAUTION: Replacement of the battery must be done
outside hazardous areas.
The BattTemp is battery supplied and must not be connected to any
external power supply, nor to a 4...20 mA loop circuit.
When the BattTemp is installed in a hazardous area the battery clip
must be mounted. Observe the polarity of the battery.
BattTemp contains no repairable parts and must be replaced as a unit
in case of malfunction. It has no need for preventive maintenance,
except replacement of the battery.
Configuring by the push buttons is allowed within the hazardous area.
Battery
Battery clip
Terminals
for Pt100 sensor
Electrical Connection
CombiTemp
Application
Gland
Cable diameter
mm
Gland torque
Nm
Ø80 mm housing
M16
3...9
8
DIN-B housing
M20
8...13
6
we
Safe area
Zone 2
CombiTemp
230 Vac
RTD
3 4
Warning: If the CombiTemp is to be installed in ambient
temperature exceeding 70°C a proper cable should be installed.
5
4
6
-
+
3
2
1
-
+
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Design and specifications subject to change without notice
-
24 VDC
4...20 mA
FlexView
1 2
+
FlexTop 2211
Power supply
Installation Manual 5850-008
Page 5
Mounting the ø80 mm Housing
35 Nm
2 Nm
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Design and specifications subject to change without notice
Installation Manual 5850-008
Page 6
Mounting the DIN-B Housing
2mm 2 Nm
35 Nm
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Design and specifications subject to change without notice
Installation Manual 5850-008
Page 7
4-wire Sensors
White
White
Double Elements
Red
Red
White
White
Red
Red
Warning:
One of the wires may not be
connected in case of a 3-wire
connection to the temperature
transmitter
ø80 mm housing with FlexView
Gland (blind plug at the rear)
Clamp connection
Fast response sensor
Cut through DIN - B housing
FlexTop 2201 temperature transmitter
G1/2A male nipple connection
Normal response sensor
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Design and specifications subject to change without notice
5850-008-UK/2008-04-25/Rev. A1 This data sheet may only be reproduced in full.
Application Photos
ø80 mm housing with 2 glands
Cover not mounted
3A connection at the rear
Fast response sensor
Installation Manual 5850-008
Page 8