Custom Magnetics Design Form Vishay Dale Magnetic Components Switch Mode Magnetics CUSTOM DESIGN AND PRODUCTION Vishay Dale has extensive facilities for custom design and production of custom magnetics. Design applications include: • PWM, PSM and FM Transformers • Pulse and Trigger Transformers • Test Measurement Transformers • Power Transformers • Power, Filter and Switchmode Inductors • Telecommunications/Audio Transformers Design Input forms for the above design applications follow: PACKAGE DESIGN AND MATERIALS If you have your own electrical design we can add value by assisting you with selection of the most economical materials and efficient packaging design. Vishay Dale can provide designs to meet UL, CSA, IEEE and VDE requirements. Produced to your specifications for a wide range of high frequency applications including: Television, Radio (2-way, scanners, AM/FM), Satellite Communication, Cable TV Systems, Microwave, Test Equipment. Air Core Inductors ELECTRICAL SPECIFICATIONS Frequency: to 500 MHz Current: 10 amp maximum Temperature: to + 130 °C MECHANICAL SPECIFICATIONS Switch Mode Magnetics Winding: 1 to 32 turns, clockwise or counter-clockwise with variable pitch Wire Gauge: #18 to #32 Leads: Automatically tinned. Various configurations available Coil Inside Diameter: 0.079" to 0.354" [2.01 mm to 8.99 mm] Coil Length: up to 1.26" [32.0 mm] Can’t find it in the catalog? Vishay Dale has the custom capability to design and produce a wide range of magnetic components to your requirements. POWER TRANSFORMERS 50 to 400 Hz, VA ratings to 100 VA. Specialty models in Low Profile and PC Mount. INDUCTORS Inductance values to 20 H, current ratings to 60 amps. Capability of many styles including: Toroidal, Laminated, E Core, Pot Core, Slug Core, Air Core AUDIO TRANSFORMERS Coupling Transformers and Hybrid Transformers available in PC Mount, Leadset and Low Profile TRANSFORMERS Switching Magnetics, Converter Transformers, Transformers, High Voltage Transformers www.vishay.com 116 For technical questions, contact: [email protected] Pulse Document Number: 34211 Revision: 23-Mar-07 Custom Magnetics Design Form Vishay Dale Custom Magnetics Design Form Circle one: Power Transformer Common Mode Inductor PARAMETER Pulse Transformer Differential Mode Inductor Current Sense Transformer Output/Input Inductor TYPICAL UNITS Audio Transformer Other COMMENTS email form to: [email protected] Market: Medical Commercial Industrial Military Space Market locations USA, Far East, Europe, worldwide Cost, Quantity, Schedule: Target price at quantity Sample quantity Production quantity Need dates for samples and production Electrical: Specify pertinent parameters for each winding Primary rated voltage min./nom./max., Vpeak/Vrms Dielectric withstanding voltage DWV or HiPot (voltage and leakage current at altitude, if critical) Operating frequency minimum, nominal, maximum ± xx Hz, fixed or variable Waveform sq.wave, push-pull, sinusoidal, etc. Primary current min./nom./max., Ipeak/Irms /Idc (for inductors) Ripple current esp. for inductors, max., Ipeak, Ipk-pk Primary inductance xx H ± xx % at xx Vrms, Idc Bias (inductors), and xx Hz Secondary voltage(s) min./nom./max., Vpeak/Vrms Secondary current(s) min./nom./max., Ipeak/Irms/Idc (inductors) Load impedance ohms, if matching transformer Regulation ± % or xx Volts from no load to full load Secondary circuit half-wave, full-wave, rectifier scheme, etc. Schematic show schematic with polarity and pinout Application buck, flyback, Cuk, half-bridge, pulse, sense, inductor, etc. Source impedance ohms, if matching transformer Mechanical: Weight grams or pounds Dimensions (L x W x H) (L x W x H) or (dia. x H) Lead breakout Terminal type flex, through-hole, surface mount, etc. Winding order order of windings, interleaving instructions, taps, location on Marking Supplier pn, date code, pin#, etc. Mounting configuration SMT, leaded, chassis, clamped, screw type and locations Wire type specify gage, type of wire (double insulated magnetic wire, Litz Insulation Class NEMA/UL, MilPRF27, etc. (A, B, F, H, etc.) Environmental: Temperature operating min. to max., ambient or at coldplate Max. temperature operating internal temperature rise Document Number: 34211 Revision: 23-Mar-07 For technical questions, contact: [email protected] www.vishay.com 117 Custom Magnetics Design Form Vishay Dale Custom Design Grid www.vishay.com 118 For technical questions, contact: [email protected] Document Number: 34211 Revision: 23-Mar-07