Carling GFCI Catalog [pdf]

GFCI / ELCI
Circuit Protection
CATALOG
• Rocker
• Toggle
• Pushbutton
• Rotary
CIRCUIT
PROTECTION
• Hydraulic-Magnetic
• Thermal
• GFCI / ELCI
CUSTOM
SOLUTIONS
• PDU’s
• Keypads
• Control Modules
STRATEGIC MARKETS SERVED:
On/Off Highway
Marine
Telecom/Datacom
Military
Renewable Energy
GLOBAL LOCATIONS:
ISO9001:2008
ISO/TS16949:2009
ISO9001:2008
ISO/TS16949:2009
ISO9001:2008
ISO/TS16949:2009
ISO14001:2004
ISO9001:2008
ISO/TS16949:2009
ISO14001:2004
ISO9001:2008
ISO/TS16949:2009
ISO14001:2004
ISO9001:2008
ISO/TS16949:2009
COMPETITIVE ADVANTAGES +
Vertical
Integration
ii
Reliable &
On-Time Delivery
Excellent
Customer Service
MULTIPLEXED
POWER SYSTEMS
• HMI Devices & I/O Modules
• Programmable Displays
• Data Communication Interfaces
• Electrical Systems Monitoring
.....................................................................................................................
SWITCHES &
CONTROLS
...................
Since its founding, Carling
Technologies has continually
forged a tradition of leadership in
quality and product innovation.
...................
1920
There are few products that Carling Technologies hasn’t
turned “ON” and fewer industries that haven’t turned to
Carling for solutions. With ISO and TS registered
manufacturing facilities and technical sales offices
worldwide, Carling ranks among the world’s largest
manufacturers of circuit breakers, switches, power distribution
units, digital switching systems and electronic controls.
...................
FOUNDED IN
Innovative &
Eco-Friendly Products
OTHER SERVED
INDUSTRIES:
Medical
Industrial Control
Audio / Visual
Commercial Food
HVAC
Floor Care
Generators
Small Appliances
Security Systems
Test & Measurment
WORLDWIDE
NUMBERS:
2200+ 150+
EMPLOYEES
ENGINEERS
70 +
50+
DISTRIBUTORS
REP FIRMS
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Table of Contents
GFCI/ELCI Circuit Protection
This catalog features Carling Technologies’ current
line of GFCIs/ELCIs products, which offer
maximum equipment protection against overload
and short circuits.
Carling’s Equipment leakage circuit breakers function
as hydraulic-magnetic circuit breakers, offering
customized overload and short circuit protection.
In addition, they sense and guard against faults to
ground using innovative electronics technologies.
With the exception of small amounts of leakage,
the current returning to the power supply will be
equal to the current leaving the power supply. If the
difference between the current leaving and returning
through the earth leakage circuit breaker exceeds the
leakage sensitivity setting, the breaker trips and its
LED illuminates. The LED gives a clear indication
that the trip occurred as a result of leakage to
ground. This protection helps prevent serious
equipment damage and fire.
Within This Catalog, you will find
comprehensive product information for each
product series including applications, specifications
and ordering schemes.
Table of Contents
Page
Product Selector Guide........................................ 2
PB-Series
Introduction.......................................................... 3
General Specifications.......................................... 4
Ordering Scheme.................................................. 5
Dimensional Specifications................................... 6
Wiring Diagrams................................................... 8
Panel Seal Ordering Scheme................................ 9
Panel Seal Drawings........................................... 10
Time Delays........................................................ 11
PC-Series
Introduction........................................................ 12
General Specifications........................................ 14
Ordering Scheme................................................ 16
Wiring Diagrams................................................. 17
Dimensions......................................................... 19
Panel Seal Ordering Scheme.............................. 20
Panel Seal Drawings........................................... 21
Time Delay Curves.............................................. 22
Available Online are tools such as part
configurator, product selectors and stock checks.
Please visit www.carlingtech.com for the latest
information on all our products.
Application Solution Engineers are readily
available to assist you in selecting the appropriate
product for your application. For further assistance,
please email us at [email protected]
Custom Design Solutions are available for
OEMs that require specific product design and
performance.
Other Circuit Protection Products
such as thermal protection and ground fault circuit
protection are also available. Please refer to
www.carlingtech.com for a complete list of
product offering.
www.carlingtech.com
1
GFCI Circuit Breaker Selector Guide
PB-Series
PC-Series
POLES
1-3 poles, 3rd pole switched neutral
1-poles (1 circuit breaker + 1 GFCI sensor module),
120V,
2-pole (2 circuit breakers + 1 GFCI sensor module),
120/240V, or 120V with neutral break
2-pole (2 circuit breakers + 1 GFCI sensor module),
240VAC,
3-pole 120/240V with neutral break
(sensor module has 2 pole width)
ACTUATOR STYLE
handle, rocker, flat rocker
handle, rocker, flat rocker, push-to-reset
LEAKAGE CURRENT
TRIP LEVEL
30mA & 6mA
30mA & 6mA
For 30mA leakage trip:
≤ 22.2mA, shall not trip 30mA, shall trip
within .10 seconds, complying with
UL-1053 & ABYC E11.
For 30mA leakage trip:
≤ 22.2mA, shall not trip 30mA, shall trip
within .10 seconds, complying with
UL-1053 & ABYC E11.
For 6mA leakage trip: ≤25ms
For 6mA leakage trip: ≤25ms
MAX CURRENT &
VOLTAGE RATINGS
[email protected]/240VAC
[email protected]/240VAC - 240VAC
MAX INTERRUPTING
CAPACITY
5,000A
5,000A
AVAILABLE CIRCUITS
series trip
series trip
TERMINATION
.250” tabs,
8-32, 10-32, M4,M5 screw with upturned lugs,
8-32, 10-32, M4,M5 screw, bus type
10-32 threaded stud
MOUNTING METHOD
front panel
front panel
OPERATING
TEMPERATURE
-35° C to +65° C
-35° C to +65° C
APPROVALS
UL 489, UL 1077, UL 1500
CSA Approved, UL 1053, UL 1500
LEAKAGE CURRENT
TRIP TIME
*Manufacturer reserves the right to change product information without prior notice
2
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PB-Series - Introduction
PB-Series
PB-Series
GFCI/ELCI & PANEL SEAL
The new PB-Series, AC Residual Current Circuit Breaker with Overcurrent Protection (RCBO), combines the
ground fault protection of a GFCI with the familiar overcurrent tripping characteristics of a normal circuit
breaker. It utilizes the hydraulic magnetic principle which provides precise operation and performance even when
exposed to extremely hot and/or cold application environments. These precision mechanisms are temperature
stable and are not adversely affected by temperature changes in their operating environment. As such, derating
considerations due to temperature variations are not normally required, and heat-induced nuisance tripping
is avoided.
Resources:
Download 3D CAD Files
IGS
Product Highlights:
Overload, short circuit and ground fault protection
in a single package
ŠŠ Handle or rocker style actuators
ŠŠ Wiping Contacts - Mechanical linkage with twostep actuation - cleans contacts, provides high,
positive contact pressure & longer contact life.
ŠŠ A trip-free mechanism, a safety feature which
makes it impossible to manually hold the contacts
closed during overload or fault conditions.
ŠŠ A common trip linkage between all poles, another
safety feature, ensures that an overload in one
pole will trip all adjacent poles.
ŠŠ Front panel mounting
ŠŠ Integral push-to-test button
ŠŠ
www.carlingtech.com
STP
Benefits:
Increases safety around boats and marinas
ŠŠ Protects against electrical shock hazards in areas
near water
ŠŠ Protects against defects in wires & conductors
ŠŠ Reduces fire and shock hazards from defects in
permanently installed appliances such as water
heaters, battery chargers, lighting fixtures, etc.
ŠŠ Detects lower level ground faults which do not trip
ordinary circuit breakers, but can lead to fires, and
shock hazards for boating occupants
ŠŠ
Typical Applications:
Marine
ŠŠ Generators
ŠŠ Lighting
ŠŠ
3
PB-Series Circuit Breaker - General Specifications
Electrical Tables
Table A: UL Listed configurations and performance capabilities
as Circuit Breakers.
PB-SERIES TABLE A
Voltage
Current Interrupting
Rating Capacity
Max
Frequency Phase (Amps)
(Amps)
Rating
Circuit
Configuration
Series
120
60
1
.10 - 30
5000
Electrical
Maximum Voltage
120/240VAC 60 Hz
Current Ratings
Standard current coils: 0.100, 0.250, 0.500, 0.750, 1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 20.0, 25.0 & 30.0 amps. Other ratings available, see ordering scheme.
Insulation Resistance
Minimum of 100 Megohms at 500 VDC.
Dielectric Strength
UL, CUL - 1500 V 60 Hz for one minute between all electrically isolated terminals. PB-Series circuit breakers comply with the 8mm spacing and 3750V 60 Hz
dielectric requirements from
hazardous voltage to operator
accessible surfaces and between
adjacent poles
RESISTANCE, IMPEDANCE VALUES
Impedance
from Line to Load Terminals Values from Line to Load Terminal
(Values Based on Series Trip Circuit Breaker)
Ampere Rating
1000
CURRENT
(AMPS)
TOLERANCE
(%)
0.10 - 5.0
5.10 - 20.0
20.10 - 30.0
± 15
± 25
± 35
100
10
O
H
M
S
1
Pulse Tolerance Curve
0.1
Ir
0.001
0.01
Multiple of
Rated Current
0.01
0.1
1
10
60 Hz 1/2 Cycle
Inrush Pulse Tolerance
Time Delay Curves
22, 24, 26
12x
100
t
AMPERE RATING
4.165
8.33
CURRENT
(AMPS)
TOLERANCE
(%)
± 15%
Leakage To Ground
5.1 - 20.0
± 25%
20.1 - 30.0
± 35%
FIGURE 1
Endurance
10,000 ON-OFF operations @ 6 per minute; with rated Current & Voltage.
Trip Free
All PB-Series Circuit Breakers will trip on overload or ground fault, even
when Handle is forcibly held in the ON position.
Trip Indication
The operating Handle moves positively to the OFF position when an overload
or ground fault causes the breaker to trip.
Physical
Number of Poles
1 - 3 poles, where the third pole is neutral
Internal Circuit Config. Series Trip
Weight
Approximately 65 grams/pole. (2.32 ounces/pole.)
Standard Colors
Housing- Black; Actuator - See Ordering Scheme.
Environmental
Designed and tested in accordance with requirements of
specification MIL-PRF- 55629 and MIL-STD-202 as follows:
Shock
Withstands 100 Gs, 6ms, sawtooth while carrying rated current per Method 213, Test Condition “I”. Ultra-
short curves tested @ 90% of rated current.
Vibration
Withstands 0.060” excursion from
10-55 Hz, and 10 Gs 55-500
Hz, at rated current per Method
204C, Test Condition A. Instantaneous and ultrashort curves tested at 90% of rated current.
Moisture Resistance
Method 106D, i.e., ten 24-hour cycles @ + 25°C to +65°C, 80-98% RH.
Salt Spray
Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs).
Thermal Shock
Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C).
Operating Temperature -35° C to +65° C
Corrosion Tested FMG Test. 3 weeks @ 30°C 75% RH, 100ppb H2S, 20ppb CI2, 200ppb NO2
16.67
Time in
Milliseconds
0.100 - 5.0
Mechanical
Standard Must Trip
120/240VAC 60 Hz
Leakage Current Ratings 5 & 30 milliamps. 5± 1mA
For other ratings, consult factory.
Trip Time
300 ms Max. @ 100%, 40ms Max. @ 500% of must trip leakage current.
Test Button
On unit face along side of actuator.
Agency Certifications
UL Listed
UL Standard 489
Circuit Breakers, Molded Case,
(Guide DIVQ, File E129899)
UL Standard 1077
Supplementary Protectors
UL Standard 1053
Ground Fault Sensing and Relaying Equipment
*Manufacturer reserves the right to change product specification without prior notice.
4
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PB-Series Circuit Breaker - Ordering Scheme
PB A
1
Series
B A
3
Circuit
2
System
Voltage/Poles
4
Actuator
24
620
5
Frequency
& Delay
6
Current Rating
1 SERIES
PB
2 SYSTEM VOLTAGE / POLES
A
120 VAC single phase, one pole
B
120/240 VAC single phase, two pole
C
120/240 VAC single phase with switched neutral, three pole
D
120 VAC two pole with switched neutral
3 CIRCUIT
B
Series Trip (Current)
4 ACTUATOR 1
Handle
A one per pole
B one per multipole unit
Two Color Curved Visi-Rocker
C Indicate ON,
vertical legend
D Indicate ON,
horizontal legend
F
Indicate OFF,
vertical legend
G Indicate OFF,
horizontal legend
Single Color Curved Rocker
J
Vertical legend
K Horizontal legend
Two Color Flat Visi-Rocker
1
Indicate OFF,
vertical legend
2
Indicate OFF,
horizontal legend
Single Color Flat Rocker
3
Vertical legend
4
Horizontal legend
2 B A
7
Terminal
8
Actuator
Color
7 TERMINAL 2
13 Push-On 0.250 Tab (Q.C.)
2 Screw 8-32 w/upturned lugs
3 Screw 8-32 (Bus Type)
4 Screw 10-32 w/upturned lugs
5 Screw 10-32 (Bus Type)
A G
9
Mounting/
Barriers
B
C
E
H
10
Trip Level
11
Agency
Approval
Screw M5 w/upturned lugs
Screw M4 w/upturned lugs
Screw M4 (Bus Type)
Screw M5 (Bus Type)
8 ACTUATOR COLOR & LEGEND
HandleRocker Actuator Color
Actuator Color I-O ON-OFF Dual
Single
Visi-Rocker
White
A B 1Black
White
Black
C D 2White
N/A
Red
F G 3White
Red
Green
H J 4White Green
Blue
K L 5White
Blue
Yellow
M N 6Black Yellow
Gray
P Q 7Black
Gray
Orange
R S 8Black Orange
9 MOUNTING/BARRIERS
MOUNTING STYLE
Threaded Insert, 2 per pole
A 6-32 X 0.195 inches
B ISO M3 x 5mm
BARRIERS
yes
yes
10 LEAKAGE CURRENT TRIP LEVEL - MAX. TRIP CURRENT
A 5 MA (CLASS A GFCI) 3,4
E 30 MA (ELCI)
11 AGENCY APPROVAL
G
UL489 Listed, CSA Certified
C
UL1077
I
UL1077/UL1500 Ignition Protected 5
Notes:
1 Actuator Code:
A: Handle tie pin spacer(s) and retainers provided unassembled with multi-pole units.
B: Handle location as viewed from front of breaker:
2 pole - left pole 3 pole - center pole
2 Screw Terminals are recommended on ratings greater than 20 amps.
3 Available with leakage current trip level - Max trip current code E, and agency
approval C.
4 30mA per UL1053, available with agency approval codes C & G.
5 UL1500 only available with 30MA trip level.
5 FREQUENCY & DELAY
22
60Hz Short
24
60Hz Medium
26
60Hz Long
6 CURRENT RATING (AMPERES)
CODE
AMPERES
210 0.100
215 0.150
220 0.200
225 0.250
230 0.300
235 0.350
240 0.400
2450.450
250 0.500
255 0.550
260 0.600
265 0.650
270 0.700
275 0.750
280 0.800
285
290
295
410
512
415
517
420
522
425
527
430
435
440
445
0.850
0.900
0.950
1.000
1.250
1.500
1.750
2.000
2.250
2.500
2.750
3.000
3.500
4.000
4.500
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450
455
460
465
470
475
480
485
490
495
610
710
611
711
612
5.000
5.500
6.000
6.500
7.000
7.500
8.000
8.500
9.000
9.500
10.000
10.500
11.000
11.500
12.000
712
613
614
615
616
617
618
620
622
624
625
630
12.500
13.000
14.000
15.000
16.000
17.000
18.000
20.000
22.000
24.000
25.000
30.000
5
PB-Series Circuit Breaker - Dimensional Specifications
Dimensional Specifications: in. [mm]
INDICATE "ON"
1.515 MAX
[38.48]
3.03
[76.9]
INDICATE
"OFF"
AND
SINGLE
COLOR
LINE
.21
[5.3]
1.25
[31.6]
TEST
LOAD
2.17
[55.0]
LOAD
1-POLE 120 VAC VERSION
TEST
LINE
SCALE
0.500
#6-32/M3 MOUNTING INSERTS
1.88
[47.8]
LINE TERMINAL
2.265 MAX
[57.53]
1.660
[42.16]
2.58
[65.6]
TEST
2.37
[60.2]
+.020
1.500
-.000
+.50
38.10
-.00
[
.375
[9.53]
]
.750 TYP
[19.05]
.39
[9.9]
CURRENT TRANSFORMERS
LOAD TERMINAL
1.260
[32.00]
1.660
[42.16]
GFCI NEUTRAL WIRE
2-POLE 120/240 VAC VERSION
.20
[5.1]
+.020
2.250
-.000
+.50
57.15
-.00
SCALE 0.500
Ø .156 TYP
[3.96]
[
]
PANEL CUTOUT
NEUTRAL BREAK POLE
3.015 MAX
[76.58]
.750 TYP
[19.05]
TEST
2-POLE 120/240 VAC WITH NEUTRAL BREAK
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
6
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PB-Series Circuit Breaker - Dimensional Specifications
Dimensional Specifications: in. [mm]
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
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7
PB-Series Circuit Breaker - Wiring Diagrams
120 VAC with Switched Neutral
120 VAC without Switched Neutral
SYSTEM NEUTRAL
SYSTEM NEUTRAL
GFCI
MODULE
PIGTAIL
GFCI
MODULE
PIGTAIL
LOAD
HOT
LOAD
NEUTRAL
LOAD
HOT
LINE/SOURCE
(HOT)
LINE/SYSTEM
NEUTRAL
LINE/SOURCE
(HOT)
120 VAC
LOAD
120 VAC
LOAD
AC SOURCE
AC SOURCE
120 VAC WITH SWITCHED NEUTRAL
120 VAC WITHOUT SWITCHED NEUTRAL
120 VAC WITH SWITCHED NEUTRAL
120 VAC WITHOUT SWITCHED
NEUTRAL
120/240 VAC with Switched Neutral
120/240 VAC without Switched Neutral
SYSTEM
NEUTRAL
SYSTEM
NEUTRAL
GFCI
MODULE
PIGTAIL
GFCI
MODULE
PIGTAIL
LOAD
HOT
1
LINE/SOURCE 1
120 VAC
LOAD
120 VAC
LOAD
LOAD
HOT
2
LINE/
SOURCE
2
LOAD
HOT
1
LOAD
NEUTRAL
LINE/SYSTEM
NEUTRAL
LOAD
HOT
(2)
LINE/
SOURCE
(2)
LINE/SOURCE
(1)
120 VAC
LOAD
120 VAC
LOAD
240 VAC LOAD
240 VAC LOAD
AC SOURCE
120 VAC WITH SWITCHED NEUTRAL
120/240 VAC WITH SWITCHED NEUTRAL
8
AC SOURCE
120 VAC WITHOUT SWITCHED NEUTRAL
120/240 VAC WITHOUT SWITCHED NEUTRAL
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PB-Series Circuit Breaker - Panel Seal Ordering Scheme
8 PB
1
Type
Number
2
Series
1 TYPE NUMBER
8
Circuit Breaker Assembly
2 SERIES
PB
3 ACTUATOR TYPE
1
Handle, one per pole
2
Handle, one per multipole unit
ARocker 2
4 POLES PER UNIT - INCLUDING ELECTRONIC MODULE
2Two
3Three
4Four
1 4 1
3
Actuator
4
Poles
5
Mounting
5 MOUNTING SCREWS / PLATE MATERIAL 1
1 6-32 Thread Phillips Head
2 M-3 Thread Phillips Head
3 6-32 Thread Slotted Head
4 M-3 Thread Slotted Head
5 6-32 Thread Phillips Head with Stainless Steel Plate
6 M-3 Thread Phillips Head with Stainless Steel Plate
7 6-32 Thread Slotted Head with Stainless Steel Plate
8
M-3 Thread Slotted Head with Stainless Steel Plate
Notes:
1 Screws supplied to accommodate mounting panel thickness of 1/8” ± 1/32”.
Consult Factory for additional options
2 Available for Flat and Curved Rocker options - No Rockerguard Bracket
Handle Style Panel Seal
Rocker Style Panel Seal
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9
PB-Series Circuit Breaker - Panel Seal Configuration - Dimensional Specifications
Handle Actuator
Rocker Actuator
10
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PB-Series Circuit Breaker - Time Delay Curves
Time Delay Curves
Instantaneous
Medium
Short
Long
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11
PC-Series Circuit Breaker - Introduction
PC-Series
PC-Series
GFCI/ELCI & PANEL SEAL
The PC-Series, AC Residual Current Circuit Breaker with Overcurrent Protection (RCBO), combines the ground
fault protection of a GFCI with the familiar overcurrent tripping characteristics of a normal circuit breaker. The
PC-Series utilizes the hydraulic-magnetic principle which provides precise operation and performance even when
exposed to extremely hot and/or cold application environments.
Resources:
Download 3D CAD Files
IGS
Product Highlights:
Overload, short circuit and ground fault protection
in a single package
ŠŠ Handle style actuators and rocker style “acuguard”
ŠŠ Wiping Contacts - Mechanical linkage with twostep actuation - cleans contacts, provides high,
positive contact pressure & longer contact life
ŠŠ A trip-free mechanism, a safety feature which
makes it impossible to manually hold the contacts
closed during overload or fault conditions.
ŠŠ A common trip linkage between poles ensures that
an overload in one pole will trip all adjacent poles.
ŠŠ Front panel mounting
ŠŠ Integral push-to-test button
ŠŠ Two integrated LED indicators show if a breaker is
closed w/ Line Voltage present, or has opened due
to leakage current, opened due to overcurrent, or
closed w/ no Line Voltage present.
ŠŠ Optional Hot/Neutral reversal detection and
protection
ŠŠ
12
STP
Benefits:
Increases safety around boats, marinas and
generators
ŠŠ Protects against electrical shock hazards in areas
near water
ŠŠ Protects against defects in the wires & conductors
ŠŠ Reduces fire and shock hazards from defects in
permanently installed appliances such as water
heaters, battery chargers, lighting fixtures, etc.
ŠŠ Detects low level ground faults, which do not trip
ordinary circuit breakers, that can lead to fires and
shock hazards for boating occupants
ŠŠ
Typical Applications:
Marine
ŠŠ Generators
ŠŠ Lighting
ŠŠ
www.carlingtech.com
PC-Series Circuit Breaker - Design Features
PC-Series Switch
DESIGN FEATURES
MOUNTING PLATE
Available in stainless steal or zinc
chromate plated carbon steel
www.carlingtech.com
OPTIONAL SEAL
IP66/67 panel seals provide ideal
protection against salt spray,
ozone, dust, water and most acids
LEDs
Two separate lights that indicate
power and ground fault leakage
13
PC-Series Circuit Breaker - General Specifications
Electrical Tables
Table A: UL Listed & CSA Certified configurations as a Ground Fault Circuit Interruptor
PC-SERIES TABLE A: UL Listed / CSA 22.2 No. 144.1 Configurations as a Ground Fault Circuit Interruptor
Voltage
Current Short Circuit Ground Fault
Circuit
Configuration Max Rating Frequency Phase
Series
120
120 / 240
50 / 60
50 / 60
1
1
Rating
(Amps)
Capacity
(Amps)
Trip Level
(Milliamps)
1 - 50
1 - 50
5000
5000
6
6
Notes
1 or 2 Poles. One pole of a two pole unit must be Neutral
1 or 2 Poles. One pole of a three pole unit must be Neutral
Table B: UL Recognized as an Earth Leakage Circuit Interruptor - 120 and 120/240V
PC-SERIES TABLE B: UL Recognized Configurations as an Earth Leakage Circuit Interruptor
Voltage
Current Short Circuit Ground Fault
Circuit
Configuration Max Rating Frequency Phase
120
120 / 240
120
Series Ignition
Protection
120 / 240
Series
50 / 60
50 / 60
50 / 60
50 / 60
1
1
1
1
Rating
(Amps)
Capacity
(Amps)
Trip Level
(Milliamps)
1 - 50
1 - 50
1 - 50
1 - 50
5000
5000
3000
5000
30
30
30
30
Notes
1 or 2 Poles. One pole of a two pole unit must be Neutral
1 or 2 Poles. One pole of a three pole unit must be Neutral
1 or 2 Poles. One pole of a two pole unit must be Neutral
1 or 2 Poles. One pole of a three pole unit must be Neutral
Table C: UL Recognized as an Earth Leakage Circuit Interruptor - 240V
PC-SERIES TABLE C: UL Recognized Configurations as an Earth Leakage Circuit Interruptor - 240V
Voltage
Current Short Circuit Ground Fault
Circuit
Rating
Configuration Max Rating Frequency Phase (Amps)
Series
Series Ignition
Protection
Capacity
(Amps)
Trip Level
(Milliamps)
Notes
240
50 / 60
1
1 - 30
5000
30
2 or 3 Poles. One pole of a two pole unit must be Neutral. Suffix 11
240
50 / 60
1
1 - 50
5000
30
2 or 3 Poles. One pole of a three pole unit must be Neutral. Suffix 12
Agency Certifications
UL Standard 489
Circuit Breakers, Molded Case,
(Guide DIVQ, File E129899)
UL Standard 1077
Supplementary Protectors
CSA 22.2 No. 144.1 Class A Ground Fault Circuit Interrupters
UL Standard 1053
Ground Fault Sensing and Relaying Equipment
UL Standard 1500
Ignition Protection
14
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PC-Series Circuit Breaker - General Specifications
Electrical
Current Ratings
Voltage Rating
Current Trip Level
Current Trip Time
Operating Frequency
Interrupt Capacity
Impedance
1 - 50 Amps maximum
120VAC, 120/240VAC, 240VAC
30mA & 6mA
For 30mA leakage trip:
≤ 22.2mA, shall not trip
30mA, shall trip within .10 seconds
The above complies with & ABYC E11. For 6mA leakage trip: ≤25ms
50/60 Hz for 30mA leakage trip
60 Hz for 6mA leakage trip
5,000 Amps
RESISTANCE, IMPEDANCE VALUES
from Line to Load Terminals
(Values Based on Series Trip Circuit Braker)
1000
100
10
O
H
M
S
CURRENT
(AMPS)
TOLERANCE
(%)
0.10 - 5.0
5.10 - 20.0
20.10 - 50.0
± 15
± 25
± 35
1
0.1
Endurance
Trip Free
10,000 ON-OFF operations @ 6 per minute; with rated Current & Voltage.
Trips on short circuit, overload or leakage to ground, even when
actuator is forcibly held in the “On” position
Physical
Number of Poles
1-pole (1 Circuit Breaker + 1
(Breakers only) GFCI Sensor Module), 120V
2-pole (2 Circuit Breakers + 1 GFCI Sensor Module), 120/240V or 120V with Neutral Break. 240VAC two pole. 3-pole 120/240V with Neutral Break (Sensor module has 2
pole width) Circuit Breaker Line
Side: #10-32, Threaded stud.
Termination
GFCI Sensor Module Load Side: #10-32 threaded stud. Neutral pigtail.
Mounting
Front Panel, #6-32 and M3 threaded inserts.
Actuator
Handle, Flat Rocker, Curved Rocker (with or without rocker guard),
Push-to-Reset Rocker
Environmental
0.01
0.001
0.01
Mechanical
0.1
1
10
100
AMPERE RATING
Innovative Features
CURRENT
(AMPS)
TOLERANCE
(%)
0.100 - 5.0
± 15%
5.1 - 20.0
± 25%
Indicator
Neutral Protection
Test Button
20.1 - 30.0
± 35%
FIGURE 1
Two integrated LEDs, Red & Green
 Green LED On, Red LED Off
Line Voltage is present, the breaker is closed, and the device is protecting the circuits against over current and leakage current.
 Green LED Off, Red LED On
The device has detected leakage current and has opened the circuit breaker.
 Green LED Flashing, Red LED Off
The circuit breaker has opened due to over current or has been turned off manually
 Green LED Off, Red LED Off
Line Voltage is not present
 Green LED Flashing, Red LED Off, Amber LED ON
Indicates Hot & Neutral are reversed and the circuit breaker
is open
When neutral is grounded on load side of circuit
Located on Ground Fault Module
Designed and tested in accordance with requirements of
specification MIL-PRF- 55629 and MIL-STD-202G as follows:
Shock
Vibration
Moisture Resistance
Operating Temperature
Corrosion
Withstands 100 G, 6ms, sawtooth at rated current per Method 213, Test Condition “I”.
Withstands 0.06” excursion from
10-55 Hz, and 10 G 55-500 Hz, a
rated current per Method 204C, Test
Condition A. Instantaneous & ultrashort curves tested at 90% of rated current.
93% RH at 30°C for 168 Hours.
-35°C to +66°C
Humidity:
30±2°C, 70±2% relative humidity
Mixed Flowing Gases:
100 ppb H2S, 20 ppb CI2,
200±50 ppb NO2
*Manufacturer reserves the right to change product specification without prior notice.
www.carlingtech.com
15
PC-Series Circuit Breaker - Ordering Scheme
PC B
1
Series
2
System
Voltage/Poles
B A
3
Circuit
4
Actuator
24
5
Frequency
& Delay
1 SERIES
PC
3 CIRCUIT
B
Series Trip (Current)
6
Current Rating
8
Actuator
Color
A 10
9
Mounting/
Barriers
10
Trip Level
11
Agency
Approval
CODE
AMPERES
410
512
415
517
420
522
425
527
430
435
440
1.000
1.250
1.500
1.750
2.000
2.250
2.500
2.750
3.000
3.500
4.000
445
450
455
460
465
470
475
480
485
490
495
4.500
5.000
5.500
6.000
6.500
7.000
7.500
8.000
8.500
9.000
9.500
610
710
611
711
612
712
613
614
615
616
617
10.000
10.500
11.000
11.500
12.000
12.500
13.000
14.000
15.000
16.000
17.000
618
620
622
624
625
630
635
640
650
18.000
20.000
22.000
24.000
25.000
30.000
35.000
40.000
50.000
7 TERMINAL
1
Stud, 10-32 threaded
Single Color Curved Rocker
Push-to-Reset
R Vertical legend
U Horizontal legend
Two Color Flat Visi-Rocker
1 Indicate OFF,
vertical legend
2 Indicate OFF,
horizontal legend
Single Color Flat Rocker
3 Vertical legend
4 Horizontal legend
Two Color Flat Visi-Rocker
Push-to-Reset
5 Indicate OFF,
vertical legend
6 Indicate OFF,
horizontal legend
Single Color Flat Rocker
Push-to-Reset
7 Vertical legend
8 Horizontal legend
5 FREQUENCY & DELAY
20
50/60Hz Instantaneous
21
50/60Hz Ultra Short
22
50/60Hz Short
24
50/60Hz Medium
26
50/60Hz Long
Notes:
1 This device meets the requirements of ABCY E11.
2 30mA per UL1053, available with agency approval codes 11 & 12.
16
1 B A
7
Terminal
6 CURRENT RATING (AMPERES)
2 SYSTEM VOLTAGE / POLES
A
120 VAC single phase, 1 pole
B
120/240 VAC single phase, 2 pole
C
120/240 VAC single phase with switched neutral, 3 pole
D
120 VAC single phase with switched neutral, 2 pole
E
120 VAC single phase with reversed polarity indicator, 2 pole
F
120/240 VAC single phase with reversed polarity indicator, 3 pole
G
240 VAC single phase, 2 pole
4 ACTUATOR
Handle
A 1 per breaker pole
B 1 per unit
Two Color Curved Visi-Rocker
C Indicate ON,
vertical legend
D Indicate ON,
horizontal legend
F Indicate OFF,
vertical legend
G Indicate OFF,
horizontal legend
Single Color Curved Rocker
J Vertical legend
K Horizontal legend
Two Color Curved Visi-Rocker
Push-to-Reset
N Indicate OFF,
Vertical legend
O Indicate OFF,
Horizontal legend
620
8 ACTUATOR COLOR & LEGEND
HandleRocker Actuator Color
Actuator Color I-O ON-OFF Dual
Single
Visi-Rocker
White
A B 1Black
White
Black
C D 2White
N/A
Red
F G 3White
Red
Green
H J 4White Green
Blue
K L 5White
Blue
Yellow
M N 6Black Yellow
Gray
P Q 7Black
Gray
Orange
R S 8Black Orange
9 MOUNTING/BARRIERS
MOUNTING STYLE
BARRIERS
Threaded Insert, 2 per pole
A 6-32 X 0.195 inches
yes
B ISO M3 x 5mm
yes
Rockerguard Bezel
Threaded Insert, 2 per pole
C 6-32 X 0.195 inches yes
D ISO M3 x 5mm
yes
Standard Bezel with Recessed Off-Side Flat Rocker
Threaded Insert, 2 per pole
E 6-32 X 0.195 inches yes
F ISO M3 x 5mm yes
Push-to-Reset Bezel
Threaded Insert, 2 per pole
G 6-32 X 0.195 inches yes
H ISO M3 x 5mm yes
10 LEAKAGE CURRENT TRIP LEVEL - MAX. TRIP CURRENT
A
6 MA (CLASS A GFCI)
E
30 MA (ELCI) 1,2
11 AGENCY APPROVAL
AA without Approvals
10 CSA certified
11 UL 1053 1,2
12 UL 1053 & UL 1500 1,2
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PC-Series Circuit Breaker - Wiring Diagrams
INDICATE OFF / SINGLE COLOR
ROCKER ACTUATOR
HANDLE / INDICATE ON
ROCKER ACTUATOR
TERMINAL
LOCATIONS
PC
120 VAC V
W/ REVERSE
INDICA
PCA
120 VAC
VERSION
PCF
120/240 VAC V
W/ REVERSE P
INDICAT
PCB
120/240 VAC
VERSION
3.015
[76.58]
MAX.
PCC
120/240 VAC
VERSION
W/ NEUTRAL BREAK
3.775
[95.88]
MAX.
PCD
120 VAC
VERSION
W/NEUTRAL BREAK
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17
URCE
UTRAL
PC-Series Circuit Breaker - Wiring Diagrams & Panel Cut Out
TERMINAL
LOCATIONS
HANDLE / INDICATE ON
ROCKER ACTUATOR
INDICATE OFF / SINGLE COLOR
ROCKER ACTUATOR
PCE
120 VAC VERSION
W/ REVERSE POLARITY
INDICATOR
PCF
120/240 VAC VERSION
W/ REVERSE POLARITY
INDICATOR
NOTE: NEUTRAL & GROUND PIGTAIL WIRES - SUPPLIED 12" LONG MIN. (CIRCUIT CODES A,B,E & F)
3.790 [96.27]
3.790 [96.27]
3.040 [77.22]
2.280 [57.91]
3.040 [77.22]
3.040 [77.22]
3.040 [77.22]
2.280 [57.91]
2.280
[57.91]
2.280
[57.91]
.156 DIA..156
[Ø3.96]
DIA. [Ø3.96]
2 PLC'S.2TYP.
PLC'S. TYP.
PER POLE
PER POLE
1.660 [42.16]
1.660 [42.16]
1.453 [36.91]
1.260 [32.00]
1.453 [36.91]
1.260 [32.00]
2.062 [52.37]
2.062 [52.37]
LINE 1
LINE 2
.200 [5.08]
.432 [10.97]
.750 [19.05]
TYP.
.432 [10.97]
.750 [19.05]
TYP.
PCA
LOAD HOT 1
LINE 2
OR 230V NEUTRAL
LINE 1
PCA, PCB
PCD & PCE
PCA, PCB
& PCF
PCD &PCC
PCE
PCC & PCF
PCB, PCD & PCE
PCA
LOAD HOT 2
OR 230V NEUTRAL
.200 [5.08]
PCC & PCF
PCB, PCD & PCE
HANDLE ACTUATOR
ROCKER ACTUATOR
PCC & PCF
HANDLE ACTUATOR
PANEL CUTOUT DETAIL
ROCKER ACTUATOR
TOLERANCES ±.005 [.12]
1-Phase 240VAC
PANEL CUTOUT DETAIL
TOLERANCES ±.005 [.12]
18
www.carlingtech.com
PC-Series Circuit Breaker - Dimensions
2.265
[57.53]
MAX.
1.510
[38.35]
2.975
[75.57]
0.430
[10.92]
0.275
[6.99]
0.750
TYP.
[19.05]
2.518
[63.96]
2.062
[52.37]
3.800
[96.52]
1.453
[36.91]
0.429
[10.91]
0.350
[8.89]
NEUTRAL PIGTAIL (CIRCUIT
CODE A+B ONLY)
#6/32 / M3 MOUNTING INSERTS
0.125
[3.18]
1.245
1.660 [31.62]
[42.16]
0.208
[5.28]
0.100
[2.54]
Notes:
For additional circuit breaker dimensions, reference the C-Series Breakers in the
Carling Circuit Protection catalog
www.carlingtech.com
19
PC-Series Circuit Breaker - Panel Seal Ordering Scheme, Dimensional Specifications
8 PC
1
Type
Number
2
Series
1 4 1
3
Actuator
4
Poles
5
Mounting
5 MOUNTING SCREWS / PLATE MATERIAL 1
1 6-32 Thread Phillips Head
2 M-3 Thread Phillips Head
3 6-32 Thread Slotted Head
4 M-3 Thread Slotted Head
5 6-32 Thread Phillips Head w/ Stainless Steel Plate
6 M-3 Thread Phillips Head w/ Stainless Steel Plate
7 6-32 Thread Slotted Head w/ Stainless Steel Plate
8
M-3 Thread Slotted Head w/ Stainless Steel Plate
1 TYPE NUMBER
8
Circuit Breaker Assembly
2 SERIES
PC
3 ACTUATOR TYPE
1
Handle, one per pole
2
Handle, one per multipole unit
ARocker 2
4 POLES PER UNIT - INCLUDING ELECTRONIC MODULE
3Three
4Four
5Five
Notes:
1 Screws supplied to accommodate mounting panel thickness of 1/8” ± 1/32”.
Consult Factory for additional options
2 Available for Flat and Curved Rocker options - No Rockerguard Bracket
Handle Style Panel Seal
Rocker Style Panel Seal
20
www.carlingtech.com
PC-Series Circuit Breaker - Panel Seal Configuration - Dimensional Specifications
Handle Actuator
Rocker Actuator
www.carlingtech.com
21
PC-Series Circuit Breaker - Time Delay Curves
Time Delay Curves
Instantaneous
Medium
Ultra Short
Long
Short
Time Delay Values
Percent of Rated Current
Delay
100%
125%
150%
200%
400%
600%
800%
1000%
1200%
20
21
22
24
26
No Trip
No Trip
No Trip
No Trip
No Trip
May Trip
.014 - .150
.700 - 12.0
10.0 - 160
50.0 - 700
.040 MAX
.011 - .095
.350 - 4.00
6.00 - 60.0
32.0 - 350
.035 MAX
.008 - .055
.130 - 1.30
2.20 - 20.0
10.0 - 90.0
.030 MAX
.006 - .035
.027 - .220
.300 - 3.00
1.50 - 15.0
.025 MAX
.005 - .027
.008 - .130
.050 - 1.30
.500 - 7.00
.020 MAX
.005 - .021
.004 - .090
.007 - .500
.020 - 3.00
.017 MAX
.004 - .018
.004 - .045
.005 - .060
.006 - 2.00
.015 MAX
.004 - .017
.004 - .040
.005 - .040
.005 - 1.00
Notes:
Other time delay values available, consult factory.
Delay Curves 21,22,24,26: Breakers to hold 100% and must trip at 125% of rated current and greater within the time limit shown in this curve.
Delay Curve 20: Breakers to hold 100% and must trip at 150% of rated current and greater within the time limit shown in this curve.
All Curves: Curve data shown represents breaker response at ambient temperature of 77°F (25°C) with no preloading. Breakers are mounted in standard
wall-mount position.
The minimum inrush pulse tolerance handling capability is 12 times the rated current. These values are based on a 60 Hz 1/2 cycle, 8.33 ms pulse.
22
www.carlingtech.com
Carling Technologies Catalogs
There are several catalogs available featuring complete details on all Carling Technologies products.
Below is a list of useful information such as catalogs, brochures and videos. Please visit our website at
carlingtech.com or scan the QR codes below for complete details.
www.carlingtech.com
Watch Company Profile Video
Switches & Controls
Hydraulic-Magnetic
SWITCHES & CONTROLS
Rocker, Toggle, Pushbutton & Rotary
CATALOG
Circuit Protection
CATALOG
catalog
catalog
Complete line and ordering details for
Switches & Control products including
Rocker, Toggle, Pushbutton, and Rotary
style switches.
Complete line and ordering details for
all hydraulic-magnetic circuit breakers.
Thermal
GFCI / ELCI
GFCI / ELCI
THERMAL
Circuit Protection
Circuit Protection
CATALOG
catalog
Complete line and ordering details for
all thermal circuit breakers.
www.carlingtech.com
CATALOG
catalog
Complete line and ordering details for
all GFCIs/ELCIs.
23
Carling Technologies Catalogs
Marine
On-Off Highway
MARINE
ON/OFF HIGHWAY
Switches, Circuit Protection & ELCI/GFCIs
Switches & Controls
catalog
brochure
catalog
brochure
Complete line of ELCIs, thermal and hydraulic-magnetic
circuit breakers specific for marine applications.
Complete line of switches, controls and custom
solutions specific for on-off highway applications.
Renewable Energy
Military
MILITARY
RENEWABLE ENERGY
Circuit Breakers & Disconnects
COTS Switches & Circuit Breakers
catalog
brochure
catalog
brochure
Complete line of circuit breakers and disconnect
products specific for renewable energy applications.
Complete line of COTS (Commercial-Off-The-Shelf) switches
and circuit breakers specific for military applications.
Telecom/Datacom
Industrial Automation
TELECOM/DATACOM
INDUSTRIAL AUTOMATION
AND CONTROLS
Circuit Protection
Circuit Protection & Switches
catalog
brochure
Complete line of hydraulic-magnetic circuit breakers
specific for telecom/datacom applications.
24
brochure
Complete line of switches and circuit breakers specific
for industrial automation & controls applications.
www.carlingtech.com
Reps & Contact
Authorized Sales Representatives
Click on the group name on the map below to find your local representative or visit
www.carlingtech.com/findarep.
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About Carling
Founded in 1920, Carling Technologies is a leading manufacturer of electrical and electronic switches
and assemblies, circuit breakers, electronic controls, power distribution units, and multiplexed power
distribution systems. With four ISO registered manufacturing facilities and technical sales offices worldwide,
Carling Technologies Sales, Service and Engineering teams do much more than manufacture electrical
components, they engineer powerful solutions! To learn more about Carling please visit
www.carlingtech.com/company-profile.
To view all of Carling’s environmental, quality, health & safety certifications please visit
www.carlingtech.com/environmental-certifications
www.carlingtech.com
25
Worldwide Headquarters
Carling Technologies, Inc.
60 Johnson Avenue, Plainville, CT 06062-1177
Phone: 860.793.9281 Fax: 860.793.9231
Email: sales@ carlingtech.com www.carlingtech.com
Northern Region Sales Office: nrsm@ carlingtech.com
Southeast Region Sales Office: sersm@ carlingtech.com
Midwest Region Sales Office: mrsm@ carlingtech.com
West Region Sales Office: wrsm@ carlingtech.com
Latin America Sales Office: larsm@ carlingtech.com
Asia-Pacific Headquarters
Carling Technologies, Asia-Pacific Ltd.,
Kowloon, Hong Kong
Phone: Int + 852-2737-2277 Fax: Int + 852-2736-9332
Email: sales@ carlingtech.com.hk
Shenzhen, China: shenzhen@ carlingtech.com
Shanghai, China: shanghai@ carlingtech.com
Pune, India: india@ carlingtech.com
Kaohsiung, Taiwan: taiwan@ carlingtech.com
Yokohama, Japan: japan@ carlingtech.com
Europe | Middle East | Africa Headquarters
Carling Technologies LTD
4 Airport Business Park, Exeter Airport,
Clyst Honiton, Exeter, Devon, EX5 2UL, UK
Phone: Int + 44 1392.364422 Fax: Int + 44 1392.364477
Email: ltd.sales@ carlingtech.com
Germany: gmbh@ carlingtech.com
France: sas@ carlingtech.com
GFCI-C_02_2016