Varicon 7000 2-Seiter_EN 03.11.2015 13:06 Seite 1 VARICON 7000 Fully Automatic Machines for IDT Termination of RAST Connectors Varicon 7000 2-Seiter_EN 03.11.2015 13:06 Seite 2 VARICON 7000 The new definition of efficiency in IDT harnessing VARICON 7000-RD Versatile, fully automatic harnessing machine for termination of RAST connectors in insulation displacement technology, for flexible harness configurations VARICON 7000 with reduced devices, same machine concept, stroke capacity up to 10500 contacts/h Produce fast and efficiently impressively high output extremely short changeover times modular configuration according to customers’ specifications integrated 100% testing stations acc. to customers’ specifications Invest future-proof for RAST 2.5, RAST 2.5 plus™, RAST 2.5 Power plus™, RAST 5 excellent cost-performance ratio highly efficient for lowest machine cost percentage per piece VARICON 7000 RANGE OF APPLICATION Connectors RAST 2.5 (351..., 352...) RAST 2.5 plus™ (352100, 352300) RAST 2.5 Power plus™ (357000) RAST 5 (362..., 363...) all available 2.5/5.0 mm in chain discrete conductor Number of poles Pitch State of delivery of connectors Processable conductor FEATURES Application high-volume production Stroke capacity 17000 contacts/h - Highly efficient connector loading - 2 different RAST systems loadable in parallel (* 2 of 4 listed feeder modules included, additional ones optional) - Decollating of connectors and cutting of RAST keyings - Highly efficient cable loading - 24 cable barrels mountable in parallel - 8 different cables loadable in parallel (different types, sections, colors) - Flexible cable processing - 1-to-n (U-type) and 1-to-1 (Z-type) harnesses - Crossed cables, bridged contacts and varying pitches in one harness - Multiple cable lengths in one harness (min. 200 mm, max. 2500 mm) - Precise IDT termination - Quality assurance - Mechanical testing units including RAST keying and cable position tests - Electrical testing units, including continuity, high-voltage/short-circuit tests - Distruction of reject parts (individually or sequentially) - Finishing - Cable bending unit for RAST 2.5 Power plus™ and RAST 5 - Produced harnesses hanging straight or in loop for manual unloading - Especially short changeover times - Main process units duplicated for maximum performance and output DIMENSIONS AND SUPPLY DATA Dimensions (H x W x D) 2080 mm x 9800 mm x 6500 mm Weight ca 6100 kg Electric power supply 400 V/50 Hz, 32 A Compressed air supply 6 bar, 8–10 m³/h Job example Cable length RAST 2.5 jumper cable 1,000 mm Cycle time 0.21 seconds/contact 0.33 seconds/cable Stroke capacity Operation time 17,000 contacts/hour 8,500 cables/hour 7 hours/shift, 17 shifts/week, 48 weeks per year Efficiency factor Capacity utilization 90 % 80 % Output 70 million contacts/year 35 million cables/year Efficiency counts! www.lumberg.com · home [email protected] 119141 · 1511-0.1 · EN VARICON 7000