Connectivity solutions for photovoltaic power systems LC4®-JC – Junction boxes for Crystalline modules LC4-JC Photovoltaic junction box for crystalline modules1, with connecting cables and LC4® connectors, with 2–4 spring clamps and 0–3 diodes, for ribbons fed through the back plane of the module, mounting with self-adhesive pad2 or by means of glue 1. Temperature range -40 °C/+85 °C (IEC) -40 °C/+90 °C (UL) (+125 °C upper limit temperature) 2. Materials halogen-free, UV-resistant Housing/cover Contact Pressure contact spring Cap nut Sealings Pressure compensation seal Adhesive pad m-PPE, 5VA according to UL 94 CuNiSi, tin-plated CrNi m-PC, V0 according to UL 94 silicone PTFE upon request 3. Mechanical data Mating with photovoltaic connectors LC4 Further data see LC4-CP 3.../LC4-AM Protection degree (junction box)3 IP 65 Connectable contact ribbons Width ≤ 10.0 mm ≤ 0.1 mm Thickness Other dimensions upon request Connected conductor Photovoltaic cable, double-insulated, technical Data upon request Section alternatively 2.5 mm2 (AWG 14), UL-approved 4.0 mm2 (AWG 12), TÜV/UL-approved 6.0 mm2 (AWG 10), TÜV/UL-approved 4. Electrical data (at Tamb 20 °C) ≤ 1 mΩ various diodes available, value depending on type of diode and diode bypass test, details upon request Rated current (UL) 15 A DC (AWG 14) 20 A DC (AWG 12, AWG 10) without diode, details upon request Rated voltage4 1000 V DC (IEC)/600 V DC (UL) Reverse current 25 A DC Modul working voltage 100 V DC Overvoltage category4 III (8 kV) 4 Material group IIIa (IEC)/2 (UL) (CTI ≥ 250) Creepage distance/clearance between all other live parts 12.7 mm/9.5 mm live parts and touchable surfaces 20.0 mm 4 Pollution degree 3 Protective class II Application class5 A Insulation resistance > 10 GΩ Contact resistance Rated current (IEC) 1 2 3 4 5 according to application class A of IEC 61730-1/UL 1703 appropriate materials upon request according to IEC 60529/DIN EN 60529 according to DIN EN 60664/IEC 60664 resp. according to ANSI/UL 746A according to IEC 61730-1 ® *a *b *c *d *e *f *g self-adhesive pad option spacer option for fixation by means of glue assembly hole for contact ribbons, view without cover connecting cables: section 4.0 mm² (AWG 12) or 6.0 mm² (AWG 10) connecting cables: section 4.0 mm² (AWG 12) or 6.0 mm² (AWG 10) left connector: LC4-CP 3... or LC4-AM right connector: LC4-CP 3... or LC4-AM Crystalline modules: Wiring diagram Two-pole junction boxes, for ribbons fed through the back plane of the module Designation LC4-JC www.lumberg.com details upon request 03/2014 Connectivity solutions for photovoltaic power systems LC4®-JT – Junction boxes for Thinfilm modules LC4-JT Photovoltaic junction boxes for thin film modules1, singlepole with connecting cables and LC4® connectors, for ribbons fed through the back plane of the module, mounting with self-adhesive pad or by means of glue2, for potting2, cover for automatic assembly 1. Temperature range -40 °C/+85 °C (IEC) -40 °C/+90 °C (UL) (+155 °C upper limit temperature) 2. Materials UV-resistant Housing/cover Contact Crimp bushing Adhesive pad m-PET GF, 5VA according to UL 94 XCrNi, tin-plated Cu, tin-plated upon request 3. Mechanical data Mating with photovoltaic connectors LC4 Further data see LC4-CP 3.../LC4-AM Protection degree (junction box)3 IP 65 Connectable contact ribbons Width ≤ 6.0 mm Thickness ≤ 0.1 mm Other dimensions upon request Connected conductor Photovoltaic cable, double-insulated, technical Data upon request Section alternatively 2.5 mm2 (AWG 14) or 4.0 mm2 (AWG 12) 4. Electrical data (at Tamb 20 °C) Contact resistance ≤ 1.5 mΩ Rated current 10 A DC at Tamb 85 °C Reverse current 24 A DC 4 Rated voltage 1000 V DC (IEC)/600 V DC (UL) Modul working voltage 100 V DC Overvoltage category4 III (8 kV) 4 Material group IIIa (IEC)/2 (UL) (CTI ≥ 250) Creepage distance/clearance between live parts and touchable surfaces 21.8 mm Pollution degree4 3 Protective class II 5 Application class A Insulation resistance > 10 GΩ 1 2 3 4 5 according to application class A of IEC 61730-1/UL 1703 appropriate materials upon request according to IEC 60529/DIN EN 60529 according to DIN EN 60664/IEC 60664 resp. according to ANSI/UL 746A according to IEC 61730-1 ® *a *b *c *d *e *f *g *h *i *j *k option with self-adhesive pad spacer option for fixation by means of glue potting hole deaerator hole connecting cables: section 2.5 mm² (AWG 14) or 4.0 mm² (AWG 12) left connector: LC4-CP 3... or LC4-AM right connector: LC4-CP 3... or LC4-AM schematic diagram of bottom side with ribbon feed-through opening of bottom side for ribbon feed-through direction of cable departure outline contour of junction box Thinfilm modules: Wiring diagram Single pole junction boxes, for ribbons fed through the back plane of the module *e Ø (mm2) 2.5 4.0 dimensions A (mm) B (mm) 54.4 56.4 17.75 18.75 www.lumberg.com Designation LC4-JT details upon request 03/2014 Connectivity solutions for photovoltaic power systems LC4®-JT – Junction boxes for Thinfilm modules LC4-JT Photovoltaic junction boxes for thin film modules1, twopole, with connecting cables and LC4® connectors, with or without diode, for ribbons fed through the back plane of the module, mounting with self-adhesive pad or by means of glue2, for potting2, cover for automatic assembly 1. Temperature range -40 °C/+85 °C (IEC) -40 °C/+90 °C (UL) (+155 °C upper limit temperature) 2. Materials UV-resistant *l Housing/cover Contact Crimp bushing Adhesive pad m-PET GF, 5VA according to UL 94 XCrNi, tin-plated Cu, tin-plated upon request 3. Mechanical data photovoltaik connectors LC4 Mating with Further data see LC4-CP 3.../LC4-AM 3 Protection degree (junction box) IP 65 Connectable contact ribbons Width ≤ 12.0 mm Thickness ≤ 0.1 mm Other dimensions upon request Connected conductor Photovoltaic cable, double-insulated, technical Data upon request Section alternatively 2.5 mm2 (AWG 14) or 4.0 mm2 (AWG 12) 4. Electrical data (at Tamb 20 °C) ≤ 1.5 mΩ various diodes available, value depending on type of diode and diode bypass test, details upon request Rated current (UL) 10 A DC without diode, details upon request Reverse current 24 A DC Rated voltage4 1000 V DC (IEC)/600 V DC (UL) Modul working voltage 100 V DC Overvoltage category4 III (8 kV) Material group4 IIIa (IEC)/2 (UL) (CTI ≥ 250) Creepage distance/clearance between all other live parts 16.5 mm live parts and touchable surfaces 21.8 mm Pollution degree4 3 Protective class II Application class5 A Insulation resistance > 10 GΩ Contact resistance Rated current (IEC) 1 2 3 4 *l *l 5 according to application class A of IEC 61730-1/UL 1703 appropriate materials upon request according to IEC 60529/DIN EN 60529 according to DIN EN 60664/IEC 60664 resp. according to ANSI/UL 746A according to IEC 61730-1 ® *a *b *c *d *e *f *g *h *i *j *k *l option with self-adhesive pad spacer option for fixation by means of glue potting holes deaerator holes connecting cables: section 2.5 mm² (AWG 14) oder 4.0 mm² (AWG 12) left connector: LC4-CP 3... or LC4-AM right connector: LC4-CP 3... or LC4-AM schematic diagram of bottom side with ribbon feed-through opening of bottom side for ribbon feed-through direction of cable departure outline contour of junction box optional extra strain relief clip Thinfilm modules: Wiring diagram Two-pole junction boxes, for ribbons fed through the back plane of the module Designation LC4-JT www.lumberg.com details upon request 03/2014 Connectivity solutions for photovoltaic power systems LC4®-AM – Cable Assemblies, Modular harnesses LC4-AM 00 LC4-AM 01 LC4-AM 6... LC4® photovoltaic connecting cables, with overmolded connectors, integrated locking and bend protection LC4-AM 00: with plug and open end LC4-AM 01: with socket and open end LC4-AM 60: with two plugs LC4-AM 61: with two sockets LC4-AM 62: with plug and socket LC3-AM 650: with LC3 plug and LC4 plug5 LC3-AM 651: with LC3 socket and LC4 socket5 LC3-AM 652: with LC3 plug and LC4 socket5 LC3-AM 655: with LC3 socket and LC4 plug5 1. Temperature range LC4-AM 00 LC4-AM 01 X -40 °C/+85 °C (IEC) -40 °C/+90 °C (UL) (+125 °C upper limit temperature) halogen-free, UV-resistant m-PC, V1 according to UL 94 CuNiSi, tin-plated silicone 2. Materials Insulating body Contact pin/bush Sealing (sockets only) 3. Mechanical data ≤ 20 N Insertion force1 ≥ 10 N Withdrawal force1 2 Retaining force of locking latches ≥ 90 N 50 Mating cycles2 Mating with photovoltaic connectors LC4 3 IP 68 Protection degree Connected conductor Photovoltaic cable, double-insulated, technical data on request Section alternatively 2.5 mm2 (AWG 14) 4.0 mm2 (AWG 12) 6.0 mm2 (AWG 10) 4. Electrical data (at Tamb 20 °C) Contact resistance2 ≤ 1 mΩ 22 A at Tamb 85 °C, 2.5 mm2 (AWG 14) Rated current (IEC)2 30 A at Tamb 85 °C, 4.0 mm2 (AWG 12) 30 A at Tamb 85 °C, 6.0 mm2 (AWG 10) Rated current (UL)2 35 A at Tamb 20 °C, 2,5/4,0/6,0 mm2 4 Rated voltage 1000 V DC (IEC)/600 V DC (UL) 4 III (8 kV) Overvoltage category IIIa (IEC)/3 (UL) (CTI ≥ 225) Material group4 Creepage distance/clearance between contact and touchable surfaces 24.6 mm contact and cable outlet 35.8 mm Insulation resistance > 10 GΩ 1 measured with a polished steel gauge, nominal thickness 4.0 mm 2 measured with a proper counterpart 3 according to IEC 60529/DIN EN 60529 only in mated condition with a proper counterpart IP X8 requirements under agreement between manufacturer and user 4 according to DIN EN 60664/IEC 60664 resp. according to ANSI/UL 746A 5 adapter cables LC3 to LC4, for technical data of LC3 connectors see LC3-AM ® LC4-AM 62 X LC4-AM 00 IT Designation LC4-AM ... www.lumberg.com details upon request *a marking + on LC4-AM ...-1 marking – on LC4-AM ...-2 05/2013 Connectivity solutions for photovoltaic power systems LC4®-AM – Cable Assemblies, Modular harnesses LC4-AM 30 LC4-AM 31 LC4® photovoltaic connecting cables, with assembled connectors and integrated locking LC4-AM 30: with plug and open end LC4-AM 31: with socket and open end 1. Temperature range -40 °C/+85 °C (IEC) -40 °C/+90 °C (UL) (+115 °C upper limit temperature) halogen-free, UV-resistant m-PC, V1 according to UL 94 CuNiSi, tin-plated silicone 2. Materials Insulating body Contact pin/bush Sealing (sockets only) 3. Mechanical data ≤ 20 N Insertion force1 ≥ 10 N Withdrawal force1 Retaining force of locking latches2 ≥ 90 N 50 Mating cycles2 Mating with photovoltaic connectors LC4 IP 68 Protection degree3 Connected conductor Photovoltaic cable, double-insulated, technical data on request Section alternatively 2.5 mm2 (AWG 14) 4.0 mm2 (AWG 12) 6.0 mm2 (AWG 10) LC4-AM 30 LC4-AM 31 4. Electrical data (at Tamb 20 °C) Contact resistance2 Rated current (IEC)2 X 1 2 3 4 ≤ 1 mΩ 22 A at Tamb 85 °C, 2.5 mm2 (AWG 14) 30 A at Tamb 85 °C, 4.0 mm2 (AWG 12) 30 A at Tamb 85 °C, 6.0 mm2 (AWG 10) Rated current (UL)2 35 A at Tamb 20 °C, 2,5/4,0/6,0 mm2 Rated voltage4 1000 V DC (IEC)/600 V DC (UL) 4 III (8 kV) Overvoltage category 4 IIIa (IEC)/3 (UL) (CTI ≥ 225) Material group Creepage distance/clearance between contact and touchable surfaces 24.6 mm contact and cable outlet 22.8 mm Insulation resistance > 10 GΩ measured with a polished steel gauge, nominal thickness 4.0 mm measured with a proper counterpart according to IEC 60529/DIN EN 60529 only in mated condition with a proper counterpart IP X8 requirements under agreement between manufacturer and user according to DIN EN 60664/IEC 60664 resp. according to ANSI/UL 746A ® X LC4-AM 30 IT Designation LC4-AM ... www.lumberg.com details upon request *a marking + on LC4-AM ...-1 marking – on LC4-AM ...-2 05/2013 Connectivity solutions for photovoltaic power systems LC4®-AT – Cable Assemblies, T-type array harnesses LC4-AT LC4® photovoltaic array harness, type T, with overmolded connector branches, with connectors with integrated locking, total length, number of branches and distance between branches (plugs or sockets) and cable end options according to customer's specification 1. Temperature range 2. Materials Insulating body Contact Sheet Further data -40 °C/+85 °C (IEC) -40 °C/+90 °C (UL) (+125 °C upper limit temperature) halogen-free, UV-resistant m-PC, V1 according to UL 94 CuNiSi, tin-plated see LC4-AM resp. LC4-CP 3. Mechanical data *g *h Mating with photovoltaic connectors LC4 IP 68 Protection degree1 Further data see LC4-AM resp. LC4-CP Connected conductor Photovoltaic cable, double-insulated, technical data on request Section alternatively 4.0 mm2 (AWG 12) or 6.0 mm2 (AWG 10) 4. Electrical data (at Tamb 20 °C) Contact resistance2 ≤ 1 mΩ 30 A Rated current2 3 1000 V DC (IEC)/600 V DC (UL) Rated voltage III (8 kV) Overvoltage category3 IIIa (IEC)/3 (UL) (CTI ≥ 225) Material group3 Creepage distance/clearance between contact and touchable surfaces 22.6 mm 3 Pollution degree3 Insulation resistance > 10 GΩ 1 only in mated condition with a proper counterpart IP X8 requirements under agreement between manufacturer and user 2 measured with a proper counterpart 3 according to DIN EN 60664/IEC 60664 resp. according to ANSI/UL 746A Approvals under preparation *f *f Photovoltaic array harnesses: wiring diagram Typ T Interconnection of module tables with complete, preassembled harnesses – at the customer’s specification *a *b *c *d *e *f *g socket LC4-AM 01 plug LC4-AM 00 IT stripped cable end socket LC4-CP 31 plug LC4-CP 30 IT T-branch array harness with male branch cables (configuration example) *h array harness with female branch cables (configuration example) optional: delivery on reel with up to 249 T-branches Designation LC4-AT ... www.lumberg.com details upon request 05/2013 Connectivity solutions for photovoltaic power systems LC4®-CP – Connector Parts without cable LC4-CP 30 LC4-CP 31 LC4® photovoltaic connector, field-attachable, with integrated locking and crimp contact LC4-CP 30: plug LC4-CP 31: socket 1. Temperature range -40 °C/+85 °C (IEC) -40 °C/+90 °C (UL) (+115 °C upper limit temperature) 2. Materials LC4-CP 30 halogen-free, UV-resistant Insulating body Contact pin/bush Sealing (sockets only) Cap nut LC4-CP 31 m-PC, V1 according to UL 94 CuNiSi, tin-plated silicone PA GF, V0 according to UL 94 3. Mechanical data Insertion force1 ≤ 20 N Withdrawal force1 ≥ 10 N Retaining force of locking latches2 ≥ 90 N 2 Mating cycles 50 Tightening torque cap nut 1,4 ± 0,2 Nm Mating with photovoltaic connectors LC4 Protection degree3 IP 68 Connectable conductors crimp terminal Photovoltaic cable, double-insulated4 Section LC4-CP 3... 2.5 2.5 mm2 (AWG 14) Section LC4-CP 3... 4.0 4.0 mm2 (AWG 12) Section LC4-CP 3... 6.0 6.0 mm2 (AWG 10) Cable diameter 5.3–8.5 mm 5.5–7.8 mm (TÜV) 6.3–7.8 mm (UL) Examples of recommended cables on the Internet site www.lumberg.com X 4. Elektrische Daten (at Tamb 20 °C) Contact resistance2 ≤ 1 mΩ Rated current (IEC)2 LC4-CP 3... 2.5 22 A at Tamb 85 °C LC4-CP 3... 4.0 and 6.0 30 A at Tamb 85 °C Rated current (UL)2 35 A at Tamb 20 °C, all sections Rated voltage5 1000 V DC (IEC)/600 V DC (UL) Overvoltage category5 III (8 kV) Material group5 IIIa (IEC)/3 (UL) (CTI > 225) Creepage distance/Clearance between contact and touchable surfaces 24.6 mm contact and cable outlet 22.8 mm Isolationswiderstand > 10 GΩ 1 2 3 4 5 measured with a polished steel gauge, nominal thickness 4.0 mm measured with a proper counterpart according to IEC 60529/DIN EN 60529 only in mated condition with a proper counterpart IP X8 requirements under agreement between manufacturer and user wire construction preferably according to IEC 60228 class 5, for more details see separate data sheet on request according to DIN EN 60664/IEC 60664 resp. according to ANSI/UL 746A ® Composition of type designation X LC4-CP 30 IT *a marking + on LC4-CP 3...-1, - on LC4-CP 3...-2 *b hexagonal cap nut Standard packaging: pre-assembled, contacts in bulk, sorted in plastic bags of 50 pieces, in a cardboard box www.lumberg.com LC4-CP 30-1 IT 4.0 VP7 Series: LC4 Type of product CP Connector Part Configuration 30 field-attachable plug 31 field-attachable socket Polarity -1 + -2 – Locking option IT Internal locking is only unlockable with a Tool, otherwise it can be unlocked manually Cable section 2.5 2.5 mm² (AWG 14) 4.0 4.0 mm² (AWG 12) 6.0 6.0 mm² (AWG 10) Package unit option 50 pieces (standard, preassembled, contacts in bulk) VP7 500 pieces (pre-assembled, contacts in bulk) VP19 50 pieces (one plastic bag per connector, pre-assembled, contacts in bulk) 12/2014 Connectivity solutions for photovoltaic power systems LC4®-CP – Connector Parts without cable LC4-CP 30 M26 LC4-CP 31 M26 LC4® photovoltaic connector, field-attachable, with integrated locking and crimp contact LC4-CP 30 M26: plug LC4-CP 31 M26: socket 1. Temperature range -40 °C/+85 °C (IEC) -40 °C/+90 °C (UL) (+105 °C upper limit temperature) 2. Materials LC4-CP 30 M26 halogen-free, UV-resistant Insulating body Contact pin/bush Sealing (sockets only) Cap nut LC4-CP 31 M26 m-PPE, V0 according to UL 94 CuNiSi, tin-plated silicone PA GF, V0 according to UL 94 3. Mechanical data Insertion force1 ≤ 20 N Withdrawal force1 ≥ 10 N Retaining force of locking latches2 ≥ 90 N Mating cycles2 50 Tightening torque cap nut 1,4 ± 0,2 Nm Mating with photovoltaic connectors LC4 Protection degree3 IP 68 Connectable conductors crimp terminal Photovoltaic cable, double-insulated4 Section LC4-CP 3... 2.5 2.5 mm2 (AWG 14) Section LC4-CP 3... 4.0 4.0 mm2 (AWG 12) Section LC4-CP 3... 6.0 6.0 mm2 (AWG 10) Cable diameter 6.65–7.8 mm Examples of recommended cables on the Internet site www.lumberg.com X 4. Elektrische Daten (at Tamb 20 °C) ≤ 1 mΩ Contact resistance2 Rated current (IEC)2 LC4-CP 3... 2.5 22 A at Tamb 85 °C LC4-CP 3... 4.0 and 6.0 30 A at Tamb 85 °C 2 Rated current (UL) 35 A at Tamb 20 °C, all sections 5 Rated voltage 1500 V DC (IEC)/1000 V DC (UL) Overvoltage category5 III Material group5 I (IEC)/0 (UL) (CTI > 225) Creepage distance/Clearance between contact and touchable surfaces 24.6 mm contact and cable outlet 22.8 mm Isolationswiderstand > 10 GΩ 1 2 3 4 5 measured with a polished steel gauge, nominal thickness 4.0 mm measured with a proper counterpart according to IEC 60529/DIN EN 60529 only in mated condition with a proper counterpart IP X8 requirements under agreement between manufacturer and user wire construction preferably according to IEC 60228 class 5, for more details see separate data sheet on request according to DIN EN 60664/IEC 60664 resp. according to ANSI/UL 746A ® Approvals under preparation X Composition of type designation Series: LC4 Type of product CP Connector Part Configuration 30 field-attachable plug 31 field-attachable socket Polarity -1 + -2 – Locking option IT Internal locking is only unlockable with a Tool, otherwise it can be unlocked manually Cable section 2.5 2.5 mm² (AWG 14) 4.0 4.0 mm² (AWG 12) 6.0 6.0 mm² (AWG 10) Material option M26 for 1500 V Package unit options LC4-CP 30 IT M26 *a marking + on LC4-CP 3...-1, - on LC4-CP 3...-2 *b hexagonal cap nut Standard packaging: pre-assembled, contacts in bulk, sorted in plastic bags of 50 pieces, in a cardboard box www.lumberg.com LC4-CP 30-1 IT 4.0 M26 06/2015 Connectivity solutions for photovoltaic power systems LC4®-CP – Connector Parts without cable LC4-CP 10 LC4-CP 11 LC4® photovoltaic chassis receptacle, with integrated locking and crimp contact, for front mounting LC4-CP 10: plug LC4-CP 11: socket 1. Temperature range LC4-CP 10 LC4-CP 11 -40 °C/+85 °C (IEC) -40 °C/+90 °C (UL) (+125 °C upper limit temperature) halogen-free, UV-resistant m-PC, V1 according to UL 94 CuNiSi, tin-plated silicone PA GF, HB according to UL 94 2. Materials Insulating body Contact pin/bush Sealing (sockets only) Hexagonal nut 3. Mechanical data Insertion force1 ≤ 20 N Withdrawal force1 ≥ 10 N Retaining force of locking latches2 ≥ 90 N 2 Mating cycles 50 Tightening torque nut 0.8–1.1 Nm Mating with photovoltaic connectors LC4 Protection degree3 IP 68 Connectable conductors crimp terminal stranded wire, insulated4 Section LC4-CP 1... 2.5 2.5 mm2 (AWG 14) Section LC4-CP 1... 4.0 4.0 mm2 (AWG 12) Section LC4-CP 1... 6.0 6.0 mm2 (AWG 10) 4. Electrical data (at Tamb 20 °C) Contact resistance2 ≤ 1 mΩ Rated current (IEC)2 LC4-CP 1... 2.5 22 A at Tamb 85 °C LC4-CP 1... 4.0 and 6.0 30 A at Tamb 85 °C 2 Rated current (UL) 35 A at Tamb 20 °C, all sections 5 Rated voltage 1000 V DC (IEC)/600 V DC (UL) Overvoltage category5 III (8 kV) Material group5 IIIa (IEC)/3 (UL) (CTI ≥ 225) Creepage distance/clearance between contact and touchable surface 28.3 mm Insulation resistance > 10 GΩ 1 measured with a polished steel gauge, nominal thickness 4.0 mm 2 measured with a proper counterpart 3 according to IEC 60529/DIN EN 60529 only in mated condition with a proper counterpart IP X8 requirements under agreement between manufacturer and user 4 wire construction preferably according to IEC 60228 class 5, for more details see separate data sheet on request 5 according to DIN EN 60664/IEC 60664 resp. according to ANSI/UL 746A ® Composition of type designation X Series: LC3 or LC4 Type of product CP Connector Part Configuration 10 chassis plug 11 chassis socket Polarity -1 + -2 – Locking option IT Internal locking is only unlockable with a Tool, otherwise it can be unlocked manually Cable section 2.5 2.5 mm² (AWG 14) 4.0 4.0 mm² (AWG 12) 6.0 6.0 mm² (AWG 10) Package unit option 100 pieces (standard, individual parts in bulk, sorted) VP19 100 pieces (one plastic bag per connector, individual parts) LC4-CP 10 IT *a *b *c *d *e marking + on LC4-CP 1...-1, - on LC4-CP 1...-2 sealing chassis panel nut enclosed separately cable with mounted contact to be inserted into the housing after crimping process* *f port Standard packaging: individual parts in bulk, sorted in plastic bags of 100 pieces, in a cardboard box www.lumberg.com LC4-CP 10-1 IT 4.0 VP19 05/2013 Connectivity solutions for photovoltaic power systems LC4®-CP – Connector Parts without cable LC4-CP 10 M26 LC4-CP 11 M26 LC4® photovoltaic chassis receptacle, with integrated locking and crimp contact, for front mounting LC4-CP 10 M26: plug LC4-CP 11 M26: socket 1. Temperature range LC4-CP 10 M26 LC4-CP 11 M26 X -40 °C/+85 °C (IEC) -40 °C/+90 °C (UL) (+105 °C upper limit temperature) halogen-free, UV-resistant m-PPE, V0 according to UL 94 CuNiSi, tin-plated silicone PA GF, HB according to UL 94 2. Materials Insulating body Contact pin/bush Sealing (sockets only) Hexagonal nut 3. Mechanical data Insertion force1 ≤ 20 N Withdrawal force1 ≥ 10 N Retaining force of locking latches2 ≥ 90 N 2 Mating cycles 50 Tightening torque nut 0.8–1.1 Nm Mating with photovoltaic connectors LC4 Protection degree3 IP 68 Connectable conductors crimp terminal stranded wire, insulated4 Section LC4-CP 1... 2.5 2.5 mm2 (AWG 14) Section LC4-CP 1... 4.0 4.0 mm2 (AWG 12) Section LC4-CP 1... 6.0 6.0 mm2 (AWG 10) 4. Electrical data (at Tamb 20 °C) Contact resistance2 ≤ 1 mΩ Rated current (IEC)2 LC4-CP 1... 2.5 22 A at Tamb 85 °C LC4-CP 1... 4.0 and 6.0 30 A at Tamb 85 °C 2 Rated current (UL) 35 A at Tamb 20 °C, all sections 5 Rated voltage 1500 V DC (IEC)/1000 V DC (UL) Overvoltage category5 III Material group5 I (IEC)/3 (UL) (CTI ≥ 225) Creepage distance/clearance between contact and touchable surface 24.6 mm Insulation resistance > 10 GΩ 1 measured with a polished steel gauge, nominal thickness 4.0 mm 2 measured with a proper counterpart 3 according to IEC 60529/DIN EN 60529 only in mated condition with a proper counterpart IP X8 requirements under agreement between manufacturer and user 4 wire construction preferably according to IEC 60228 class 5, for more details see separate data sheet on request 5 according to DIN EN 60664/IEC 60664 resp. according to ANSI/UL 746A ® Approvals under preparation X Composition of type designation Series: LC4 Type of product CP Connector Part Configuration 10 chassis plug 11 chassis socket Polarity -1 + -2 – Locking option IT Internal locking is only unlockable with a Tool, otherwise it can be unlocked manually Cable section 2.5 2.5 mm² (AWG 14) 4.0 4.0 mm² (AWG 12) 6.0 6.0 mm² (AWG 10) Material option M26 for 1500 V Package unit options LC4-CP 10 IT M26 *a *b *c *d *e marking + on LC4-CP 1...-1, - on LC4-CP 1...-2 sealing chassis panel nut enclosed separately cable with mounted contact to be inserted into the housing after crimping process* *f port Standard packaging: individual parts in bulk, sorted in plastic bags of 100 pieces, in a cardboard box www.lumberg.com LC4-CP 30-1 IT 4.0 M26 06/2015 Connectivity solutions for photovoltaic power systems LC4®-CP – Connector Parts without cable LC4-CP 222 LC4-CP 235 LC4® photovoltaic branch connector LC4-CP 222: socket-plug-plug LC4-CP 235: plug-socket-socket 1. Temperature range -40 °C/+85 °C (IEC) -40 °C/+90 °C (UL) (+125 °C upper limit temperature) 2. Materials halogen-free, UV-resistant Insulating body Contact pin/bush Sealing (sockets only) m-PC, V1 according to UL 94 CuNiSi, tin-plated silicone 3. Mechanical data Insertion force1 Withdrawal force1 Retaining force of locking latches2 Mating cycles2 Mating with Protection degree3 LC4-CP 235 IT W02 ≤ 20 N ≥ 10 N ≥ 90 N 50 photovoltaic connectors LC4 IP 68 4. Electrical data (at Tamb 20 °C) LC4-CP 222 IT W02 1 2 3 4 Contact resistance2 ≤ 1 mΩ Rated current (IEC)2 30 A at Tamb 85 °C 2 Rated current (UL) 35 A at Tamb 20 °C 4 1000 V DC (IEC)/600 V DC (UL) Rated voltage Overvoltage category4 III (8 kV) Material group4 IIIa (IEC)/3 (UL) (CTI ≥ 225) Creepage distance/clearance between contact and touchable surface 22.3 mm Insulation resistance > 10 GΩ measured with a polished steel gauge, nominal thickness 4.0 mm measured with a proper counterpart according to IEC 60529/DIN EN 60529 only in mated condition with a proper counterpart IP X8 requirements under agreement between manufacturer and user according to DIN EN 60664/IEC 60664 resp. according to ANSI/UL 746A ® *a marking + on LC4-CP 2...-1, - on LC4-CP 2...-2 Composition of type designation *a *a Package unit: 100 pieces in a cardboard box www.lumberg.com Series: LC3 or LC4 Type of product CP Connector Part Configuration 222 socket-plug-plug 235 plug-socket-socket Polarity -1 + -2 – Locking Internal locking, IT only unlockable with a Tool Number of ways W02 2 LC4-CP 222-1 IT W02 05/2013 Connectivity solutions for photovoltaic power systems LC4®-CP – Connector Parts without cable LC4-CP 950 LC4® in-line fuse connector assembly for photovoltaic installations1, overmolded, plug-plug LC4-CP 950 IT 1. Temperature range -40 °C/+85 °C (+110 °C upper limit temperature) 2. Materials Insulating body/housing Housing Contact pin/bush Inner contacts Sealing (sockets only) halogen-free, UV-resistant m-PC, V1 according to UL 94 m-PC, V1 according to UL 94 CuNiSi, tin-plated CuNiSi, tin-plated silicone 3. Mechanical data Insertion force2 Withdrawal force2 Retaining force of locking latches2 Mating cycles2 Mating with Protection degree3 ≤ 20 N ≥ 10 N ≥ 90 N 50 photovoltaic connectors LC4 IP 68 4. Electrical data (at Tamb 20 °C) Contact resistance Rated current and voltage 1 2 3 4 ≤ 5 mΩ various fuses available, values depending on type of fuse, details upon request III (8 kV) Overvoltage category4 4 IIIa (IEC)/3 (UL) (CTI ≥ 225) Material group Creepage distance/clearance2 between contact and touchable surface 28.3 mm Insulation resistance > 10 GΩ according to application class A of IEC 61730-1/UL 1703 measured with a proper counterpart according to IEC 60529/DIN EN 60529 only in mated condition with a proper counterpart IP X8 requirements under agreement between manufacturer and user according to DIN EN 60664/IEC 60664 resp. according to ANSI/UL 746A Composition of type designation Series: LC4 Type of product CP Connector Part Configuration fuse with connectors 950 plug-plug Locking Internal locking, IT only unlockable with a Tool Specification of built-in fuse Rated current Rated voltage Designation LC4-CP 950 IT FU01 2A 600V LC4-CP 950 IT FU04 10A 1000V/600V (UL) Package unit: 100 pieces in a cardboard box www.lumberg.com LC4-CP 950 IT FUxx xxA xxxV 06/2015 Connectivity solutions for photovoltaic power systems LC4®-CP – Connector Parts without cable LC4-CP 952 LC4® in-line fuse connector assembly for photovoltaic installations1, overmolded, plug-socket LC4-CP 952 IT 1. Temperature range -40 °C/+85 °C (+110 °C upper limit temperature) 2. Materials Insulating body/housing Housing Contact pin/bush Inner contacts Sealing (sockets only) halogen-free, UV-resistant m-PC, V1 according to UL 94 m-PC, V1 according to UL 94 CuNiSi, tin-plated CuNiSi, tin-plated silicone 3. Mechanical data Insertion force2 Withdrawal force2 Retaining force of locking latches2 Mating cycles2 Mating with Protection degree3 ≤ 20 N ≥ 10 N ≥ 90 N 50 photovoltaic connectors LC4 IP 68 4. Electrical data (at Tamb 20 °C) Contact resistance Rated current and voltage 1 2 3 4 ≤ 5 mΩ various fuses available, values depending on type of fuse, details upon request III (8 kV) Overvoltage category4 4 IIIa (IEC)/3 (UL) (CTI ≥ 225) Material group Creepage distance/clearance2 between contact and touchable surface 28.3 mm Insulation resistance > 10 GΩ according to application class A of IEC 61730-1/UL 1703 measured with a proper counterpart according to IEC 60529/DIN EN 60529 only in mated condition with a proper counterpart IP X8 requirements under agreement between manufacturer and user according to DIN EN 60664/IEC 60664 resp. according to ANSI/UL 746A Composition of type designation Series: LC4 Type of product CP Connector Part Configuration fuse with connectors 950 plug-plug 952 plug-socket Locking Internal locking, IT only unlockable with a Tool Specification of built-in fuse Rated current Rated voltage Designation LC4-CP 952 IT FU01 2A 600V LC4-CP 952 IT FU04 10A 1000V Package unit: 100 pieces in a cardboard box www.lumberg.com LC4-CP 952 IT FUxx xxA xxxV 06/2015 Connectivity solutions for photovoltaic power systems LC4®-CP – Connector Parts without cable LC4-CP 970 LC4® in-line diode connector assembly for photovoltaic installations1, overmolded, plug-plug LC4-CP 970 IT 1. Temperature range -40 °C/+85 °C (+110 °C upper limit temperature) 2. Materials Insulating body/housing Housing Contact pin/bush Inner contacts Sealing (sockets only) halogen-free, UV-resistant m-PC, V1 according to UL 94 m-PC, V1 according to UL 94 CuNiSi, tin-plated CuNiSi, tin-plated silicone 3. Mechanical data Insertion force2 Withdrawal force2 Retaining force of locking latches2 Mating cycles2 Mating with Protection degree3 ≤ 20 N ≥ 10 N ≥ 90 N 50 photovoltaic connectors LC4 IP 68 4. Electrical data (at Tamb 20 °C) Contact resistance Rated current and voltage 1 2 3 4 ≤ 5 mΩ various diodes available, values depending on type of diode, details upon request III (8 kV) Overvoltage category4 4 IIIa (IEC)/3 (UL) (CTI ≥ 225) Material group Creepage distance/clearance2 between contact and touchable surface 28.3 mm Insulation resistance > 10 GΩ according to application class A of IEC 61730-1/UL 1703 measured with a proper counterpart according to IEC 60529/DIN EN 60529 only in mated condition with a proper counterpart IP X8 requirements under agreement between manufacturer and user according to DIN EN 60664/IEC 60664 resp. according to ANSI/UL 746A *a Composition of type designation *a embossment identifying the cathode side Series: LC3 or LC4 Type of product CP Connector Part Configuration diode with connectors 970 plug-plug Locking Internal locking, IT only unlockable with a Tool Specification of built-in diode Rated current Rated voltage Designation LC4-CP 970 IT D02 4A 1000V Package unit: 100 pieces in a cardboard box www.lumberg.com LC4-CP 970 IT Dxx xxA xxxxV 05/2013 Connectivity solutions for photovoltaic power systems LC4®-CP – Connector Parts without cable LC4-CP 972 LC4® in-line diode connector assembly for photovoltaic installations1, overmolded, plug-socket LC4-CP 972 IT 1. Temperature range -40 °C/+85 °C (+110 °C upper limit temperature) 2. Materials Insulating body/housing Housing Contact pin/bush Inner contacts Sealing (sockets only) halogen-free, UV-resistant m-PC, V1 according to UL 94 m-PC, V1 according to UL 94 CuNiSi, tin-plated CuNiSi, tin-plated silicone 3. Mechanical data Insertion force2 Withdrawal force2 Retaining force of locking latches2 Mating cycles2 Mating with Protection degree3 ≤ 20 N ≥ 10 N ≥ 90 N 50 photovoltaic connectors LC4 IP 68 4. Electrical data (at Tamb 20 °C) Contact resistance Rated current and voltage 1 2 3 4 ≤ 5 mΩ various diodes available, values depending on type of diode, details upon request III (8 kV) Overvoltage category4 4 IIIa (IEC)/3 (UL) (CTI ≥ 225) Material group Creepage distance/clearance2 between contact and touchable surface 28.3 mm Insulation resistance > 10 GΩ according to application class A of IEC 61730-1/UL 1703 measured with a proper counterpart according to IEC 60529/DIN EN 60529 only in mated condition with a proper counterpart IP X8 requirements under agreement between manufacturer and user according to DIN EN 60664/IEC 60664 resp. according to ANSI/UL 746A *a Composition of type designation *a embossment identifying the cathode side Series: LC3 or LC4 Type of product CP Connector Part Configuration diode with connectors 970 plug-plug 972 plug-socket Locking Internal locking, IT only unlockable with a Tool Specification of built-in diode Rated current Rated voltage Designation LC4-CP 972 IT D02 4A 1000V Package unit: 100 pieces in a cardboard box www.lumberg.com LC4-CP 972 IT Dxx xxA xxxxV 05/2013 Connectivity solutions for photovoltaic power systems LC4®-CX – Connector auXiliaries LC4-CX 91 LC4-CX 92 Protective cap for LC4® photovoltaic connectors LC4-CX 91: for sockets LC4-CX 92: for plugs LC4-CX 91 LC4-CX 92 1. Materials Cap Sealing Designation Description LC4-CX 91 LC4-CX 92 for sockets for plugs PPE/PS silicone Package unit: 100 pieces in a cardboard box LC4-CX 93 Unlocking tool for LC4® photovoltaic connectors IT, also wrench for field-attachable connectors and chassis receptacles LC3-CP and LC4-CP Designation Description LC4-CX 93 unlocking tool, wrench LC4-CX CZK48 Manual crimp tool for termination of LC4® photovoltaic connectors with crimp contacts, with contact positioner 1. Range of applications Photovoltaic connectors LC4-CP 1..., LC4-CP 3... Connectable conductors crimp terminal Photovoltaic cable, double-insulated1 Section 2.5 mm2 (AWG 14) 4.0 mm2 (AWG 12) 6.0 mm2 (AWG 10) 2. Features Application low-volume production, installation, repair Stroke capacity ca. 240/h 3. Dimensions 1 Designation Description LC4-CX CZK48 crimp tool www.lumberg.com Dimensions (H x W x D) 50 mm x 95 mm x 205 mm Weight ca. 0.7 kg wire construction preferably according to IEC 60228 class 5, otherwise crimp connection must be tested 05/2013