Tool Maintenance Manual

Eddie Bolt™ Installation Tool
Maintenance Manual
Revision Date: 8/02/04
Alcoa
Fastening
Systems
Table of Contents
Page
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
Page
Preventive Maintenance Procedures
ETL1108 Specifications
ETL1108 Parts List
ETL1108 Component Recommendations
ETL1109 Specifications
ETL1109 Parts List
ETL1109 Component Recommendations
ETL1129 Specifications
ETL1129 Parts List
ETL1129 Component Recommendations
ETL1111 Specifications
ETL1111 Parts List
ETL1111 Component Recommendations
ETL1115 Specifications
ETL1115 Parts List
ETL1115 Component Recommendations
ET1015 Specifications
ET1015 Parts List
ET1015 Component Recommendations
ET1020 Specifications
ET1020 Parts List
ET1020 Component Recommendations
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
ET3109 Specifications
ET3109 Parts List
ET3109 Component Recommendations
ET3110A Specifications
ET3110A Parts List
ET3110A Component Recommendations
ET3111A Specification
ET3111A Parts List
ET3111A Component Recommendations
ET3492A Specifications
ET3492A Parts List
ET3492A Component Recommendations
ET3472A Specifications
ET3472A Parts List
ET3472A Component Recommendations
Table 1 - Extended Sockets
Tables 2 & 3 - Extended Sockets
Table 4 – Flush Socket Gears
Table 5 – Spline-Lok™ Keys
Alcoa
Fastening
Systems
Page 1
Recommended Preventive Maintenance Procedures for
Pneumatic Eddie Bolt™ Installation Tools
The Eddie Bolt™ installation tool is designed to perform to the original specifications for many years if simple
preventive maintenance procedures are performed on a regularly scheduled basis.
Most tools consist of four major components:
1.
Pneumatic motor
2.
Off-set gear housing
3.
360º Index Unit (Optional)
4.
Extended Sockets, and Spline-Lok™ Key Systems (Optional)
Preventive Maintenance Procedures:
Sockets & Spline-Lok™ Key Accessories – Weekly
•
Check the socket gear or extended socket for wear with the appropriate gauge [ref: EB2G2000-(*) ]
•
Replace worn or broken Spline-Lok™ key
•
Replace worn or broken retainer spring
•
Clean internal drive socket of sealant, dirt, etc.
The Pneumatic Motor – Every 30 Days
•
The motor should be lubricated with lightweight oil.
•
Check that all fittings, fasteners and joints are tightened properly.
The Offset Gear Head – Every 60 Days
•
Tighten all screws, especially cover plate attachment screws.
•
Check for external damage, cracks in gear housing due to tool being dropped.
•
The gear head is equipped with a grease fitting and should be lubricated with Mobil lubricant Mobilith® AW1 or AW2
(full synthetic) or equivalent, using a standard grease gun.
•
The tool should be connected to the air supply and run. If excessive vibration is noticed, the gear housing should be
opened and the gears and bearings should be checked for wear or breakage.
The 360º Index Unit – Every 60 Days
•
Check and tighten any screws and lubricate with light oil.
Page 2
Alcoa
Fastening
Systems
Offset Pistol Grip Tools For Eddie Bolt Applications
Example of Complete Tool Model Number:
ETL1108 A 06 D 06SPK
Spline-Lok Bit Size (Table 3)
Extended Socket Length (Table 2)
Fastener Diameter (Table 1)
Ext’d. Drive Shaft (Table 4)
Tool Model Number
H1
R
A
L
Model
Number
No. of
Gears
A
H1
H2
L
R
ETL1108
3
1.27 [32.3mm]
.47 [11.9mm]
.61 [15.4mm]
2.12 [53.8mm]
.35 [8.9mm]
H2
Model ETL1108 is designed for use with extended sockets (No Flush Gear Available)
Table 1
Eddie Bolt
Fastener Diameter
Dash
Diameter
05
5/32"
06
3/16"
08
1/4"
Table 3
Spline Keys
(Table 1, Accessories) (See Table 5, Accessories)
Code
Size
Code Extension
05SPK
5/32"
Dia.
Spline Bit
D
0.5"
06SPK 3/16" Dia. Spline Bit
G
1.0"
08SPK 1/4" Dia. Spline Bit
J
2.0"
L
3.0"
Table 2
Ext'd.Socket Length
Page 3
Table 4
Drive Shaft Extended Length
Code
A
B
C
D
G
H
Length
2.0"
2.0"
6.0"
6.0"
Index Unit
With
Without
With
Without
With
Without
Alcoa
Fastening
Systems
Alcoa
Fastening
Systems
Model No: ETL1108A
Page 4
Recommended Components for Maintenance & Repairs
Model: ETL1108
Part
Number
061-3003
061-3001
061-3006
100-9056
100-9010
015-9335
065-9358
065-9075
065-9042
Description
Drive Gear
Idler Gear
Socket Gear
Bearing (Idler Gears)
Ball Bearings
Bearing Pin (Threaded)
Cap Screw
Flat Head Screws
Flat Head Screws
Qty Per
Tool
1
1
1
1
25
1
1
5
2
For Socket and Spline-Lok™ keys
refer to appropriate tables on the
following pages
Important Note: Most of the Eddie Bolt™ installation tools utilize common components such as
gears, bearings, screws, sockets, Spline-Lok™ keys and accessories.
Alcoa
Fastening
Systems
Page 5
Offset Pistol Grip Tools For Eddie Bolt Applications
Example of Complete Tool Model Number:
ETL1109 C 06 D 06SPK
Spline-Lok Bit Size (Table 3)
Extended Socket Length (Table 2)
Fastener Diameter (Table 1)
Ext’d. Drive Shaft (Table 4)
Tool Model Number
H1
Model
Number
No. of
Gears
A
H1
H2
L
R
ETL1109
5
2.68 [68.1mm]
.47 [11.9mm]
.61 [15.4mm]
3.53 [89.7mm]
.35 [8.8mm]
L
A
Do not use this tool model for ¼” diameter fasteners, use Model ETL1129
Model ETL1109 is designed for use with extended sockets (No Flush Gear Available)
Table 1
Eddie Bolt
Fastener Diameter
Dash
Diameter
05
5/32"
06
3/16"
Table 2
Ext'd.Socket Length
Table 3
Spline Keys
Table 4
Drive Shaft Extended Length
H2
(Table 1, Accessories) (See Table 5, Accessories)
Code
D
G
J
L
Extension
0.5"
1.0"
2.0"
3.0"
Code
Size
05SPK 5/32" Dia. Spline Bit
06SPK 3/16" Dia. Spline Bit
Page 6
Code
A
B
C
D
G
H
Length
2.0"
2.0"
6.0"
6.0"
Index Unit
With
Without
With
Without
With
Without
R
Alcoa
Fastening
Systems
Alcoa
Fastening
Systems
Model No: ETL1109C
Page 7
Recommended Components for Maintenance & Repairs
Model: ETL1109
Part
Number
061-3003
061-3001
061-3006
100-9056
100-9010
015-9335
015-9151
065-9375
065-9358
065-9160
065-9187
065-9075
065-9042
Description
Drive Gear
Idler Gear
Socket Gear
Bearing (Idler Gears)
Ball Bearings
Bearing Pin (Threaded)
Bearing Pin
Flat Head Screws
Cap Screw
Cap Screw
Flat Head Screws
Flat Head Screws
Flat Head Screws
Qty Per
Tool
1
3
1
3
25
2
1
2
1
1
2
3
2
For Socket and Spline-Lok™ keys
refer to appropriate tables on the
following pages
Important Note: Most of the Eddie Bolt™ installation tools utilize common components such as
gears, bearings, screws, sockets, Spline-Lok™ keys and accessories.
Alcoa
Fastening
Systems
Page 8
Offset Pistol Grip Tools For Eddie Bolt Applications
Example of Complete Tool Model Number:
ETL1129 C 08 D 08SPK
Spline-Lok Bit Size (Table 3)
Extended Socket Length (Table 2)
Fastener Diameter (Table 1)
Ext’d. Drive Shaft (Table 4)
Tool Model Number
H1
Model
Number
No. of
Gears
A
H1
H2
L
R
ETL1129
5
2.68 [68.1mm]
.47 [11.9mm]
.61 [15.4mm]
3.53 [89.7mm]
.35 [8.8mm]
L
A
Model ETL1129 is designed for use with extended sockets (No Flush Gear Available)
This tool model can be used on all fastener diameters listed below.
Table 1
Eddie Bolt
Fastener Diameter
Dash
Diameter
05
5/32"
06
3/16"
08
1/4"
Table 3
Spline Keys
(Table 1, Accessories) (See Table 5, Accessories)
Code
Size
Code Extension
05SPK
5/32"
Dia.
Spline Bit
D
0.5"
06SPK 3/16" Dia. Spline Bit
G
1.0"
08SPK 1/4" Dia. Spline Bit
J
2.0"
L
3.0"
Table 2
Ext'd.Socket Length
Page 9
Table 4
Drive Shaft Extended Length
Code
A
B
C
D
G
H
Length
2.0"
2.0"
6.0"
6.0"
Index Unit
With
Without
With
Without
With
Without
R
H2
Alcoa
Fastening
Systems
Alcoa
Fastening
Systems
Model No: ETL1129C
Page 10
Recommended Components for Maintenance & Repairs
Model: ETL1129
Part
Number
061-3052
061-3001
061-3006
100-9056
100-9010
015-9335
015-9151
065-9375
065-9358
065-9160
065-9187
065-9075
065-9042
Description
Drive Gear & Shaft
Idler Gear
Socket Gear
Bearing (Idler Gears)
Ball Bearings
Bearing Pin (Threaded)
Bearing Pin
Flat Head Screws
Cap Screw
Cap Screw
Flat Head Screws
Flat Head Screws
Flat Head Screws
Qty Per
Tool
1
3
1
3
25
2
1
2
1
1
2
3
2
For Socket and Spline-Lok™ keys
refer to appropriate tables on the
following pages
Important Note: Most of the Eddie Bolt™ installation tools utilize common components such as
gears, bearings, screws, sockets, Spline-Lok™ keys and accessories.
Alcoa
Fastening
Systems
Page 11
Offset Pistol Grip Tools For Eddie Bolt Applications
Example of Complete Tool Model Number:
ETL1111 C 06 D 06SPK
Spline-Lok Bit Size (Table 3)
Extended Socket Length (Table 2)
Fastener Diameter (Table 1)
Ext’d. Drive Shaft (Table 4)
Tool Model Number
H1
Model
Number
No. of
Gears
A
H1
H2
L
R
* ETL1111
5
2.75 [69.9mm]
.47 [11.9mm]
.61 [15.4mm]
3.68 [93.3mm]
.43 [10.8mm]
R
L
A
• Model ET1111C(**)A(**)SPK is designed for use with a flush socket gear but can be
equipped with extended sockets.
Table 1
Eddie Bolt
Fastener Diameter
Dash
Diameter
05
5/32"
06
3/16"
08
1/4"
Table 3
Spline Keys
(Table 1, Accessories) (See Table 5, Accessories)
Code
Size
Code Extension
05SPK
5/32"
Dia.
Spline Bit
A
Flush
06SPK 3/16" Dia. Spline Bit
D
0.5"
08SPK 1/4" Dia. Spline Bit
G
1.0"
J
2.0"
L
3.0"
Table 2
Ext'd.Socket Length
Page 12
Table 4
Drive Shaft Extended Length
Code
A
B
C
D
G
H
Length
2.0"
2.0"
6.0"
6.0"
Index Unit
With
Without
With
Without
With
Without
H2
Alcoa
Fastening
Systems
Alcoa
Fastening
Systems
Model No: ETL1111C
Page 13
Recommended Components for Maintenance & Repairs
Model: ETL1111
Part Number
061-3003
061-3001
SeeTable 4
100-9056
100-9010
015-9335
015-9151
065-9160
065-9075
065-9042
Description
Drive Gear
Idler Gear
Socket Gear
Bearing (Idler Gears)
Ball Bearings
Bearing Pin (Threaded)
Bearing Pin
Cap Screw
Flat Head Screws
Flat Head Screws
Qty Per
Tool
1
3
1
3
28
2
1
2
6
2
For Socket and Spline-Lok™ keys
refer to appropriate tables on the
following pages
Important Note: Most of the Eddie Bolt™ installation tools utilize common components such as
gears, bearings, screws, sockets, Spline-Lok™ keys and accessories.
Alcoa
Fastening
Systems
Page 14
Offset Pistol Grip Tools For Eddie Bolt Applications
Example of Complete Tool Model Number:
ETL1115 C 06 D 06SPK
Spline-Lok Bit Size (Table 3)
Extended Socket Length (Table 2)
Fastener Diameter (Table 1)
Ext’d. Drive Shaft (Table 4)
Tool Model Number
H1
R
M o de l
Num be r
No . o f
Ge a rs
A
H1
H2
L
R
W
ETL1115
6
3 .3 8 [8 5.9 mm]
.4 7 [11.9 mm]
.6 1 [15.4 mm]
4 .2 0 [10 6 .7mm]
.3 2 [8 .2 mm]
1.0 [2 5.4 mm]
L
A
Model ETL1115 is designed for use with extended sockets (No Flush Gear Available)
Table 1
Eddie Bolt
Fastener Diameter
Dash
Diameter
05
5/32"
06
3/16"
08
1/4"
Table 2
Ext'd.Socket Length
(See Parts List)
Code
D
G
J
L
Extension
0.5"
1.0"
2.0"
3.0"
Table 3
Spline Keys
(See Table 5, Accessories)
Code
Size
05SPK 5/32" Dia. Spline Bit
06SPK 3/16" Dia. Spline Bit
08SPK 1/4" Dia. Spline Bit
Page 15
Table 4
Drive Shaft Extended Length
H2
Code
A
B
C
D
G
H
Length
2.0"
2.0"
6.0"
6.0"
Index Unit
With
Without
With
Without
With
Without
Alcoa
Fastening
Systems
Alcoa
Fastening
Systems
Model No: ETL1115D
So cket Tab le
Fas tener
Diamet er
-5
-6
-8
So cket
Numb er
4 6 3 -9 0 51
4 6 3 -9 0 52
4 6 3 -9 0 54
4 6 3 -9 0 56
4 6 3 -9 0 6 1
4 6 3 -9 0 6 2
4 6 3 -9 0 6 4
4 6 3 -9 0 6 6
4 6 3 -9 0 71
4 6 3 -9 0 72
4 6 3 -9 0 74
4 6 3 -9 0 76
So cket
Leng t h
1/ 2 "
1.0 "
2 .0 "
3 .0 "
1/ 2 "
1.0 "
2 .0 "
3 .0 "
1/ 2 "
1.0 "
2 .0 "
3 .0 "
So cket
Co d e
D
G
J
L
D
G
J
L
D
G
J
L
Page 16
Recommended Components for Maintenance & Repairs
Model: ETL1115
Part Number
015-9151
015-9335
023-9287
061-3001
061-3002
061-3003
065-9010
065-9122
065-9358
096-9150
100-9010
100-9056
103-9078
See Socket Table
See Table 5
Description
Bearing Pin
Bearing Pin, Threaded
Retainer Spring
Idler Gear
Output Gear
Drive Gear
Flat Head Screw, Cover
Cap Screw, Retainer
Cap Screw, Spring
Retaining Ring, Socket
Ball Bearings
Bearings, Idler Gears
Shoulder Washer
Extended Socket
Spline-LokTM Key
Qty Per
Tool
Socket Table (ETL1115 Tool Only)
Fas tener
Diameter
2
2
1
4
1
1
5
2
2
1
22
4
1
1
1
-5
-6
-8
So cket
Numb er
4 6 3 -9 0 51
4 6 3 -9 0 52
4 6 3 -9 0 54
4 6 3 -9 0 56
4 6 3 -9 0 6 1
4 6 3 -9 0 6 2
4 6 3 -9 0 6 4
4 6 3 -9 0 6 6
4 6 3 -9 0 71
4 6 3 -9 0 72
4 6 3 -9 0 74
4 6 3 -9 0 76
So cket
Leng th
1/2 "
1.0 "
2 .0 "
3 .0 "
1/2 "
1.0 "
2 .0 "
3 .0 "
1/2 "
1.0 "
2 .0 "
3 .0 "
So cket
Co d e
D
G
J
L
D
G
J
L
D
G
J
L
For Spline-Lok™ keys refer to appropriate
Table 5 on the following pages.
Important Note: Most of the Eddie Bolt™ installation tools utilize common components such as
gears, bearings, screws, sockets, Spline-Lok™ keys and accessories.
Alcoa
Fastening
Systems
Page 17
Offset Pistol Grip Tools For Eddie Bolt Applications
Example of Complete Tool Model Number:
ET1015 A 10 D 10SPK
Spline-Lok Bit Size (Table 3)
Extended Socket Length (Table 2)
Fastener Diameter (Table 1)
Ext’d. Drive Shaft (Table 4)
Tool Model Number
H1
Model
Number
No. of
Gears
A
H1
H2
L
R
ET1015
3
1.62 [41.1mm]
.68 [17.3mm]
1.28 [32.5mm]
2.69 [68.3mm]
.50 [12.7mm]
R
L
A
The above tool model is designed for use with a flush socket gear or extended sockets
Table 1
Eddie Bolt
Fastener Diameter
Dash
Diameter
10
5/16"
Table 2
Ext'd.Socket Length
(Table 2, Accessories)
Code
A
E
G
J
L
Extension
Flush
5/8"
1.0"
2.0"
3.0"
Table 3
Spline Keys
(See Table 5, Accessories)
Code
Size
10SPK 5/16" Dia. Spline Bit
Page 18
Table 4
Drive Shaft Extended Length
Code
A
B
C
D
G
H
Length
2.0"
2.0"
6.0"
6.0"
Index Unit
With
Without
With
Without
With
Without
H2
Alcoa
Fastening
Systems
Alcoa
Fastening
Systems
Model No: ET1015
Page 19
Recommended Components for Maintenance & Repairs
Model: ET1015
Part Number
015-9345
023-9232
061-9108
061-9645
061-9933
065-9057
065-9058
065-9061
065-9348
096-9468
100-9006
100-9015
100-9031
See Table 1
See Table 5
Description
Bearing Pin, Threaded
Spring, Spline-LokTM Key
Idler Gear
Drive Gear
Output Gear
Cap Screw
Cap Screw
Flat Head Screw
Cap Screw, Spring Retainer
Retaining Ring, Socket
Needle Bearing, Drive Gear
Ball Bearings
Needle Bearing, Idler Gears
Extended Socket
Spline-LokTM Key
Qty Per
Tool
1
1
1
1
1
4
4
2
1
1
1
49
1
1
1
For Socket and Spline-Lok™ keys
refer to appropriate tables on the
following pages
Important Note: Most of the Eddie Bolt™
installation tools utilize common components
such as gears, bearings, screws, sockets,
Spline-Lok™ keys and accessories.
Alcoa
Fastening
Systems
Page 20
Offset Pistol Grip Tools For Eddie Bolt Applications
Example of Complete Tool Model Number:
ET1020 A 10 D 10SPK
Spline-Lok Bit Size (Table 3)
Extended Socket Length (Table 2)
Fastener Diameter (Table 1)
Ext’d. Drive Shaft (Table 4)
Tool Model Number
H1
Model
Number
No. of
Gears
A
H1
ET1020
5
3.38 [85.9mm]
.68 [17.3mm]
H2
L
R
R
1.28 [32.5mm] 4.44 [113.0mm]
.50 [12.7mm]
L
A
The above tool model is designed for use with a flush socket gear or extended sockets
Table 1
Eddie Bolt
Fastener Diameter
Dash
Diameter
10
5/16"
Table 2
Ext'd.Socket Length
(Table 2, Accessories)
Code
A
E
G
J
L
Extension
Flush
5/8"
1.0"
2.0"
3.0"
Table 3
Spline Keys
(See Table 5, Accessories)
Code
Size
10SPK 5/16" Dia. Spline Bit
Page 21
Table 4
Drive Shaft Extended Length
Code
A
B
C
D
G
H
Length
2.0"
2.0"
6.0"
6.0"
Index Unit
With
Without
With
Without
With
Without
H2
Alcoa
Fastening
Systems
Alcoa
Fastening
Systems
Model No: ET1020
Page 22
Recommended Components for Maintenance & Repairs
Model: ET1020
Part Number
015-9345
023-9297
050-9361
061-9108
061-9645
061-9933
065-9057
065-9058
065-9061
065-9348
096-9468
100-9006
100-9015
100-9031
See Table 1
See Table 5
Description
Bearing Pin, Threaded
Spring, Spline-LokTM Key
Drive Shaft
Idler Gear
Drive Gear
Output Gear
Cap Screw
Cap Screw
Flat Head Screw
Cap Screw, Spring Retainer
Retaining Ring, Socket
Needle Bearing, Drive Gear
Ball Bearings
Needle Bearing, Idler Gears
Extended Socket
Spline-LokTM Key
Qty Per
Tool
3
1
1
3
1
1
4
4
2
1
1
1
49
3
1
1
For Socket and Spline-Lok™ keys
refer to appropriate tables on the
following pages
Important Note: Most of the Eddie Bolt™
installation tools utilize common components
such as gears, bearings, screws, sockets,
Spline-Lok™ keys and accessories.
Alcoa
Fastening
Systems
Page 23
17° Angle Offset Tools For Eddie Bolt Applications
Example of Complete Tool Model Number:
ET3109 A 06 D 06SPK
Spline-Lok Bit Size (Table 3)
Extended Socket Length (Table 2)
Fastener Diameter (Table 1)
Ext’d. Drive Shaft (Table 4)
Tool Model Number
H1
L
Model
Number
No. of
Gears
A
H1
H2
L
R
ET3109
5
2.68 [68.1mm]
.47 [11.9mm]
.61 [15.4mm]
3.53 [89.7mm]
.35 [8.8mm]
A
Model ET3109 is designed for use with extended sockets (No Flush Gear Available)
Table 1
Eddie Bolt
Fastener Diameter
Dash
Diameter
05
5/32"
06
3/16"
08
1/4"
Table 3
Spline Keys
(Table 1, Accessories) (See Table 5, Accessories)
Code
Size
Code Extension
05SPK
5/32"
Dia.
Spline Bit
D
0.5"
06SPK 3/16" Dia. Spline Bit
G
1.0"
08SPK 1/4" Dia. Spline Bit
J
2.0"
L
3.0"
Table 2
Ext'd.Socket Length
Page 24
Table 4
H2
Code
A
R
Index Unit
With
Alcoa
Fastening
Systems
Alcoa
Fastening
Systems
Model No: ET3109A
Page 25
Recommended Components for Maintenance & Repairs
Model: ET3109A
Description
Qty Per
Tool
Index Pin
Bearing Pin, Threaded
Index Spring
Spring, Retainer
Pinion & Bevel Gear Set
Idler Gears
Output Gear
Drive Gear
Flat Head Screw, Modified
Flat Head Screw
Flat Head Screw
Cap Screw, Spring Retainer
Flat Head Screw
Cover Plate, gear housing
Index Cap
Retaining Ring, Socket
Ball Bearings
Torrington Bearing, Idler Gears
Shoulder Washer
Washer, Output Gear
1
2
1
1
1
3
1
1
2
2
3
2
2
1
1
1
25
3
1
1
Part Number
015-9094
015-9335
023-9070
023-9287
031-9419
061-3001
061-3006
061-3043
065-9375
065-9042
065-9075
065-9160
065-9357
096-3006
096-9095
096-9074
100-9010
100-9056
103-9078
103-9089
See Table 1
See Table 5
Extended Socket
1
Spline-Lok
1
TM
Key
For Socket and Spline-Lok™ keys
refer to appropriate tables on the
following pages
Important Note: Most of the Eddie Bolt™
installation tools utilize common components
such as gears, bearings, screws, sockets,
Spline-Lok™ keys and accessories.
Alcoa
Fastening
Systems
Page 26
17° Angle Offset Tools For Eddie Bolt Applications
Example of Complete Tool Model Number:
ET3110 A 06 D 06SPK
Spline-Lok Bit Size (Table 3)
Extended Socket Length (Table 2)
Fastener Diameter (Table 1)
Ext’d. Drive Shaft (Table 4)
Tool Model Number
H1
R
Model
Number
ET3110A
No. of
Gears
A
H1
H2
L
R
3
1.33 [33.8mm]
.47 [11.9mm]
.61 [15.4mm]
2.26 [57.4mm]
.43 [10.8mm]
• Model ET3110A(**)A(**)SPK is designed for use with a flush socket gear but can be
equipped with extended sockets.
Table 1
Eddie Bolt
Fastener Diameter
Dash
Diameter
05
5/32"
06
3/16"
08
1/4"
Table 3
Spline Keys
(Table 1, Accessories) (See Table 5, Accessories)
Code
Size
Code Extension
05SPK
5/32"
Dia.
Spline Bit
D
0.5"
06SPK 3/16" Dia. Spline Bit
G
1.0"
08SPK 1/4" Dia. Spline Bit
J
2.0"
L
3.0"
Table 2
Ext'd.Socket Length
Page 27
A
L
H2
Table 4
Code
A
Index Unit
With
Alcoa
Fastening
Systems
Alcoa
Fastening
Systems
Model No: ET3110A
Page 28
Recommended Components for Maintenance & Repairs
Model: ET3110A
Part
Number
015-9094
015-9335
023-9070
023-9294
031-9419
061-3001
061-3031
See Table 4
061-3043
065-9075
065-9042
065-9358
096-3004
096-9095
096-9074
100-9010
100-9056
103-9078
See Table 1
See Table 5
Description
Index Pin
Bearing Pin, Threaded
Index Spring
Spring, Retainer
Pinion & Bevel Gear Set
Idler Gears
Output Gear for Extended Sockets
Flush Socket Gear
Drive Gear
Flat Head Screw
Flat Head Screw
Cap Screw, Spring Retainer
Cover Plate, gear housing
Index Cap
Retaining Ring, Socket
Ball Bearings
Torrington Bearing, Idler Gears
Shoulder Washer
Qty Per
Tool
1
1
1
1
1
1
1
1
1
5
2
1
1
1
1
22
1
1
Extended Socket
1
Spline-Lok
1
TM
Key
Page 29
For Socket and Spline-Lok™ keys
refer to appropriate tables on the
following pages
Important Note: Most of the Eddie Bolt™
installation tools utilize common components
such as gears, bearings, screws, sockets,
Spline-Lok™ keys and accessories.
Alcoa
Fastening
Systems
17° Angle Offset Tools For Eddie Bolt Applications
Example of Complete Tool Model Number:
ET3111 A 06 D 06SPK
Spline-Lok Bit Size (Table 3)
Extended Socket Length (Table 2)
Fastener Diameter (Table 1)
Ext’d. Drive Shaft (Table 4)
Tool Model Number
H1
L
A
• Model ET3111A(**)A(**)SPK is designed for use with a flush socket gear but can be
equipped with extended sockets.
Table 1
Eddie Bolt
Fastener Diameter
Dash
Diameter
05
5/32"
06
3/16"
08
1/4"
Table 3
Spline Keys
(Table 1, Accessories) (See Table 5, Accessories)
Code
Size
Code Extension
05SPK
5/32"
Dia.
Spline Bit
D
0.5"
06SPK 3/16" Dia. Spline Bit
G
1.0"
08SPK 1/4" Dia. Spline Bit
J
2.0"
L
3.0"
Table 2
Ext'd.Socket Length
Page 30
Table 4
H2
Code
A
R
Index Unit
With
Alcoa
Fastening
Systems
Alcoa
Fastening
Systems
Model No: ET3111A
Page 31
Recommended Components for Maintenance & Repairs
Model: ET3111A
Part
Number
015-9094
015-9335
023-9070
023-9291
031-9419
061-3001
061-3031
See Table 4
061-3043
065-9075
065-9042
065-9160
065-9358
096-3003
096-9095
096-9074
100-9010
100-9056
103-9078
See Table 1
See Table 5
Description
Index Pin
Bearing Pin, Threaded
Index Spring
Spring, Retainer
Pinion & Bevel Gear Set
Idler Gears
Output Gear for Extended Sockets
Flush Socket Gear
Drive Gear
Flat Head Screw
Flat Head Screw
Cap Screw
Cap Screw, Spring Retainer
Cover Plate, gear housing
Index Cap
Retaining Ring, Socket
Ball Bearings
Torrington Bearing, Idler Gears
Shoulder Washer
Qty Per
Tool
1
3
1
1
1
3
1
1
1
6
2
2
1
1
1
1
28
3
1
Extended Socket
1
Spline-Lok
1
TM
Key
Page 32
For Socket and Spline-Lok™ keys
refer to appropriate tables on the
following pages
Important Note: Most of the Eddie Bolt™
installation tools utilize common components
such as gears, bearings, screws, sockets,
Spline-Lok™ keys and accessories.
Alcoa
Fastening
Systems
17° Angle Offset Tools For Eddie Bolt Applications
Example of Complete Tool Model Number:
ET3492 A 10 D 10SPK
Spline-Lok Bit Size (Table 3)
Extended Socket Length (Table 2)
Fastener Diameter (Table 1)
Ext’d. Drive Shaft (Table 4)
Tool Model Number
H1
R
L
Model
Number
No. of
Gears
A
H1
H2
L
R
ET3492A
5
3.38 [85.9mm]
.69 [17.5mm]
.94 [23.9mm]
4.19 [106.4mm]
.56[14.2mm]
A
Model ET3492A is designed for use with a flush socket gear or extended sockets
Table 1
Eddie Bolt
Fastener Diameter
Dash
Diameter
10
5/16"
Table 2
Ext'd.Socket Length
(Table 3, Accessories)
Code
A
E
G
J
L
Extension
Flush
5/8"
1.0"
2.0"
3.0"
Table 3
Spline Keys
(See Table 5, Accessories)
Code
Size
10SPK 5/16" Dia. Spline Bit
H2
Table 4
Code
A
Index Unit
With
Alcoa
Fastening
Systems
Page 33
Alcoa
Fastening
Systems
Model No: ET3492A
Page 34
Recommended Components for Maintenance & Repairs
Model: ET3492
Part Number
015-9322
015-9367
023-9298
061-9615
061-9995
031-9337
065-9160
065-9213
065-9359
100-9051
100-9270
100-9341
103-9078
Table 3
Table 5
Description
Bearing Pin
Bearing Pin, Threaded
Spring, Retainer
Idler Gear
Output Gear
Gear Set, Bevel & Pinion
Flat Head Screw, Spring
Flat Head Screw, Cover
Flat Head Screw
Bearing, Idler Gears
Thrust Bearing
Bearing, Bevel Gear
Shoulder Washer
Extended Socket
Spline-LokTM Key
Qty Per
Tool
1
2
1
3
1
1
2
6
2
3
1
1
1
1
1
For Socket and Spline-Lok™ keys
refer to appropriate tables on the
following pages
Important Note: Most of the Eddie Bolt™ installation tools utilize common components such as
gears, bearings, screws, sockets, Spline-Lok™ keys and accessories.
Alcoa
Fastening
Systems
Page 35
17° Angle Offset Tools For Eddie Bolt Applications
Example of Complete Tool Model Number:
ET3472 A 12 D 12SPK
Spline-Lok Bit Size (Table 3)
Extended Socket Length (Table 2)
Fastener Diameter (Table 1)
Ext’d. Drive Shaft (Table 4)
Tool Model Number
H1
Model
Number
No. of
Gears
A
H1
H2
L
R
ET3472A
5
3.38 [85.9mm]
.69 [17.5mm]
.94 [23.9mm]
4.19 [106.4mm]
.56[14.2mm]
R
L
A
Model ET3472A is designed for use with extended sockets only.
Table 1
Eddie Bolt
Fastener Diameter
Dash
Diameter
12
5/16"
Table 2
Ext'd.Socket Length
(Table 3, Accessories)
Code
A
E
G
J
L
Extension
Flush
5/8"
1.0"
2.0"
3.0"
Table 3
Spline Keys
(See Table 5, Accessories)
Code
Size
10SPK 5/16" Dia. Spline Bit
H2
Table 4
Code
A
Index Unit
With
Alcoa
Fastening
Systems
Page 36
Alcoa
Fastening
Systems
Model No: ET3472A
Page 37
Recommended Components for Maintenance & Repairs
Model: ET3472A
Part Number
015-9322
015-9367
023-9298
061-9615
061-9995
031-9337
065-9160
065-9213
065-9359
100-9051
100-9270
100-9341
103-9078
Table 3
Table 5
Description
Bearing Pin
Bearing Pin, Threaded
Spring, Retainer
Idler Gear
Output Gear
Gear Set, Bevel & Pinion
Flat Head Screw, Spring
Flat Head Screw, Cover
Flat Head Screw
Bearing, Idler Gears
Thrust Bearing
Bearing, Bevel Gear
Shoulder Washer
Extended Socket
Spline-LokTM Key
Qty Per
Tool
1
2
1
3
1
1
2
6
2
3
1
1
1
1
1
For Socket and Spline-Lok™ keys
refer to appropriate tables on the
following pages
Important Note: Most of the Eddie Bolt™ installation tools utilize common components such as
gears, bearings, screws, sockets, Spline-Lok™ keys and accessories.
Alcoa
Fastening
Systems
Page 38
Extended Sockets For Power Tools Eddie Bolt ™ Applications
"B"
A/F
HEX
ATS
Part Number
Retaining
Ring
Delta-Rad®
Socket Insert
Table 1
Tool Models: ET(L)1108, ET(L)1109, ET(L)1110, ET(L)1111, ET3108, ET3109, ET3110, ET3111
Fastener
Diameter
-5
-6
-8
Socket
Number
463-9001
463-9002
463-9004
463-9006
463-9011
463-9012
463-9014
463-9016
463-9021
463-9022
463-9024
463-9026
Socket
Length
Socket
Code
1/2"
1.0"
2.0"
3.0"
1/2"
1.0"
2.0"
3.0"
1/2"
1.0"
2.0"
3.0"
D
G
J
L
D
G
J
L
D
G
J
L
"A" Dia.
Ref.
"B" Ref.
"C" Ref.
"D" Dia.
Ref.
Retaining
Ring
5/16"
0.47"
0.22"
096-9074
0.53"
0.56"
0.65"
Alcoa
Fastening
Systems
Page 39
Extended Sockets For Power Tools Eddie Bolt ™ Applications
"B"
A/F
HEX
ATS
Part Number
Retaining
Ring
Delta-Rad®
Socket Insert
Table 2
Tool Models: ET1015, ET1020
Fastener Socket
Socket
Diameter Number
Length
Socket
Code
"A" Dia.
Ref.
"B" Ref.
"C" Ref.
"D" Dia.
Ref.
Retaining
Ring
463-9161
463-9162
463-9164
463-9166
E
G
J
L
0.77
7/16"
0.68
0.19
096-9468
"B" Ref.
"C" Ref.
"D" Dia.
Ref.
-10
5/8
1.0"
2.0"
3.0"
Table 3
Tool Models: ET3472A, ET3492A
Fastener
Diameter
-10
-12
Socket
Number
Socket
Length
Socket
Code
463-9131
463-9132
463-9134
463-9136
463-9141
463-9142
463-9144
463-9146
5/8"
1.0"
2.0"
3.0"
5/8"
1.0"
2.0"
3.0"
E
G
J
L
E
G
J
L
"A" Dia.
Ref.
0.77
Retaining
Ring
0.19
0.45
0.88
096-9495
0.70
0.24
Page 40
Alcoa
Fastening
Systems
Flush Socket Gears for Power Tool Applications
Table 4
Flush Socket Gears for Power Tools
Power Tool Fastener Socket Gear
Model Number
Dia.
Part Number
ET1110
ET1111
-5
461-9008
-6
461-9009
-8
461-9010
-10
461-9011
ET3492
-10
461-9012
ET3472
-12
N/A
ET3110
ET3111
ET1110
ET1111
ET3110
ET3111
ET1110
ET1111
ET3110
ET3111
ET1015
ET1020
Alcoa
Fastening
Systems
Page 41
Spline-Lok™ Keys for Power Tool Applications
Models: ET(L)1108, ET(L)1109,
ET(L)1110, ET(L)1111, ET3108, ET3109,
ET3110, ET3111
Fastener
Dia.
Table 5
-5
-6
-8
Models: ET1015, ET1020
Socket Length
Spline-Lok™ Key
Part Number
Fastener
Dia.
Flush
493-9201
1/2"
493-9001
1.0"
493-9002
2.0"
493-9004
3.0"
493-9006
Flush
493-9202
1/2"
493-9011
5/8"
493-9111
1.0"
493-9012
1.0"
493-9112
2.0"
493-9014
3.0"
493-9016
2.0"
3.0"
493-9114
493-9116
Flush
493-9203
5/8"
493-9102
1/2"
493-9021
1.0"
493-9101
1.0"
493-9022
2.0"
493-9024
2.0"
3.0"
493-9104
493-9106
3.0"
493-9026
-10
-5
-6
493-9001
493-9002
493-9004
493-9011
493-9012
493-9014
Spline-Lok™ Key
Part Number
Flush
493-9204
5/8"
493-9161
1.0"
493-9162
2.0"
3.0"
493-9164
493-9166
Models: ET3100
-10
-12
Models: ET3472, ET3492
Model: ET4201
1/2"
1.0"
2.0"
1/2"
1.0"
2.0"
Socket Length
-10
-12
Page 42
Flush
5/8"
1.0"
2.0"
3.0"
5/8"
1.0"
493-9204
493-9131
493-9132
493-9134
493-9136
493-9141
493-9142
2.0"
3.0"
493-9144
493-9146
Alcoa
Fastening
Systems
For Sales, Parts and Service Contact:
Alcoa Fastening Systems
Assembly Tool Systems Division
801 S. Placentia Avenue
Fullerton, CA 92831
714-278-8908 Telephone
714-871-4821 FAX
Alcoa
Fastening
Systems