Datasheet

UNISONIC TECHNOLOGIES CO., LTD
UC3863
LINEAR INTEGRATED CIRCUIT
LOW COST POWER-SAVING
MODE PWM CONTROLLER
FOR FLYBACK CONVERTERS

DESCRIPTION
The UC3863 is a high performance current mode PWM
controller ideally suited for low standby power. The PWM switching
frequency is programmable externally at normal operation. Low
VDD startup current make the power reliable on startup design and
a large value resistor could be used in the startup circuit to
minimize the standby power. At no load condition, the IC operates
in power-saving mode for lower standby power, decreasing
frequency for Higher conversion efficiency at light load condition.
The UC3863 contains protection with automatic recovery
including OLP (over load protection), OTP (over temperature
protection), OVP (over voltage protection), UVLO (VDD over voltage clamp and under voltage lockout).To protect
the power MOSFET, Gate-drive output is fixed up to 15V max. The UC3863 contains protection OCP (cycle-by-cycle
current limiting).
The internal slope compensation improves system stability at high PWM duty cycle output. Leading-edge
blanking on current sense input removes the signal glitch, which offering minimal external component count in the
design. Excellent EMI performance is achieved with UTC proprietary frequency hopping technique
(ZL201020615247.1) together with soft driver control. Audio noise is eliminated due to switch frequency more than
20kHz during operation.
The UC3863 has such applications as: battery charger, power adaptor, set-top box power supplies, ink jet
printers, open-frame SMPS.

FEATURES
* UTC proprietary frequency hopping technology for Improved EMI
performance.
* Power-saving mode for high light-load and standby efficiency
* Dynamic peak current limiting for constant output power
* Built-in synchronized slope compensation
* OTP,OLP,OVP and VDD clamp for higher security

* Programmable PWM Frequency
* Gate output voltage clamped at 15V
* Low start-up current
* Cycle-by-cycle Current Limiting
* Under voltage lockout (UVLO)
* Few external components required
ORDERING INFORMATION
Ordering Number
Lead Free
UC3863L-D08-T
-
Halogen Free
UC3863G-AG6-R
UC3863G-D08-T
UC3863G-S08-R
www.unisonic.com.tw
Copyright © 2015 Unisonic Technologies Co., Ltd
Package
Packing
SOT-26
DIP-8
SOP-8
Tape Reel
Tube
Tape Reel
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UC3863

LINEAR INTEGRATED CIRCUIT
MARKING
SOT-26

DIP-8
PIN CONFIGURATION
SOT-26

SOP-8
DIP-8 / SOP-8
PIN DESCRIPTION
PIN NO.
DIP-8
SOT-26
SOP-8
1
8
PIN NAME
PIN TYPE
GND
P
2
7
FB
I
3
5
RI
I
4
4
SENSE
I
5
6
-
2
1
3, 6
VDD
GATE
NC
P
O
-
DESCRIPTION
Ground.
Feedback input pin. The PWM duty cycle is determined by
voltage level into this pin and SENSE pin input.
A resistor connected between RI and GND sets switching
frequency. A 100kΩ resistor RI results in a 65KHz switching
frequency.
Current sense input pin. Connected to MOSFET current
sensing resistor node.
Power supply.
The totem-pole output driver for driving the power MOSFET.
No Connection
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UC3863

LINEAR INTEGRATED CIRCUIT
BLOCK DIAGRAM
VDD
RI
5/2
3/5
Frequency
Hopping
Oscillator
UVLO
Reference voltage
Driver
OVP
6/1 GATE
Latch
Logic
Control
Burstmode
OTP
FB 2/7
S
Q
R
Q
PWM COMP
Slope Compensation
Constant Power Limit
OCP
LEB
4/4 SENSE
1/8
GND
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UC3863
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LINEAR INTEGRATED CIRCUIT
ABSOLUTE MAXIMUM RATINGS (TA=25°C, VDD =15V, unless otherwise specified)
PARAMETER
SYMBOL
RATINGS
UNIT
Supply Voltage
VDD
30
V
Input Voltage to FB Pin
VFB
-0.3 ~ 7
V
Input Voltage to CS Pin
VSENSE
-0.3 ~ 7
V
Junction Temperature
TJ
+150
C
Operating Temperature
TOPR
-40 ~ +125
°C
Storage Temperature
TSTG
-50 ~ +150
C
Note: Absolute maximum ratings are those values beyond which the device could be permanently damaged.
Absolute maximum ratings are stress ratings only and functional device operation is not implied.

OPERATING RANGE
PARAMETER
SYMBOL
VDD
Supply Voltage

RATINGS
9 ~ 22
UNIT
V
ELECTRICAL CHARACTERISTICS (TA=25°C, VDD=15V, RI =100KΩ,unless otherwise specified)
PARAMETER
SUPPLY SECTION
Start Up Current
IC Operating current
VDD Zener Clamp Voltage
UNDER-VOLTAGE LOCKOUT SECTION
Start Threshold Voltage
Min. Operating Voltage
CONTROL SECTION
VFB Open Loop Voltage Level
PWM Input Gain
Burst-Mode Out FB Voltage
Reduce-Frequency end FB Voltage
Burst-Mode Enter FB Voltage
Normal
Switch Frequency
Power-Saving
Duty Cycle
Frequency Hopping
Frequency VDD Stability
Frequency Temperature Stability
RI Resistor Value Range
Feedback short current
Softstart time
PROTECTION SECTION
VCC Over Voltage Protection Threshold
FB PIN Over Load Protection Threshold
Over Load Protection Delay-Time
OTP threshold
CURRENT LIMITING SECTION
Peak Current Flat Threshold Voltage
Peak Current Valley Threshold Voltage
Lead Edge Blanking Time
DRIVER OUTPUT SECTION
Output Voltage Low State
Output Voltage High State
Output Voltage Rise Time
Output Voltage Fall Time
SYMBOL
ISTR
IOP
VCLAMP
VDD = VDD(ON)-0.1V
VFB=3.5V
IDD=10mA
VTHD(ON)
VDD(MIN)
VFB-OPEN
AVCS
VFB(OUT)
VFB(END)
VFB(IN)
FSW
DMAX
FJ(SW)
FDV
FDT
RI
IFB
TSS
VOVP
VOLP
TDelay
T(THR)
VCS-F
VCS-V
TLEB
VOL
VOH
tR
tF
UNISONIC TECHNOLOGIES CO., LTD
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TEST CONDITIONS
∆VFB/∆VCS
VSENSE =0
VSENSE =0
VSENSE =0
VFB=3.5V, RI=100KΩ
Before enter burst mode
VFB=3.5V, VSENSE=0
MIN
TYP
MAX
UNIT
27
2.5
1.2
28.5
20
2.5
30
μA
mA
V
12
7
13.5
8
15
9
V
V
4.8
5.1
3
1.6
2.55
1.5
65
23
78
±4
60
70
VDD=12V~20V
T=-20~100°C
50
VFB=4.2V
22
40
VFB=4.2V
VFB=4.2V, Duty≥60%
VFB=4.2V, Duty=0%
VDD=16, IO=-20mA
VDD=16, IO= 20mA
CL=1.0nF
CL=1.0nF
0.90
0.58
1.5
100
240
2
70
85
5
5
150
24
4.45
55
135
26
0.95
0.63
350
1.00
0.68
70
100
60
V
V
mS
°C
V
ns
0.8
11
V
V/V
V
V
V
KHz
KHz
%
%
%
%
KΩ
uA
mS
V
V
ns
ns
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LINEAR INTEGRATED CIRCUIT
OPERATION DESCRIPTION
The UC3863 devices integrate many useful designs into one controller for low-power switch-mode power
supplies. The following descriptions highlight some of the features of the UC3863 series.
Start-up Current
The start-up current is only 5μA. Low start-up current allows a start-up resistor with a high resistance and a
low-wattage to supply the start-up power for the controller. For AC/DC adaptor with universal input range design, a
2.5~3MΩ, 1/8W startup resistor could be used together with a VDD capacitor to provide a fast startup and low power
dissipation solution.
Power-Saving Mode Operation
The proprietary Power-Saving Mode function provides linearly decreasing the switching frequency under
light-load conditions for higher efficiency. The feedback voltage, which is sampled from the voltage feedback loop, is
taken as the reference. Once the feedback voltage dropped below the threshold voltage, the switching frequency
starts to decrease. This Power-Saving Mode function dramatically reduces power consumption under light-load
conditions. The 22KHz minimum frequency control also eliminates the audio noise at any loading conditions.
At zero load condition, the magnitude of power loss is in proportion to the number of switching events within a
fixed period of time. Reducing switching events leads to the reduction on the power loss and thus conserves the
energy. The UC3863 enter burst mode at standby condition to minimize the switching loss and reduces the standby
power consumption. Power supplies using the UC3863 can easily meet even the strictest regulations regarding
standby power consumption.
Switch Frequency Set
The maximum switch frequency is set through the 100KΩ RI-pin resistor to 65KHz. Switch frequency is
modulated by output power POUT during IC operating. At no load or light load condition, most of the power dissipation
in a switching mode power supply is from switching loss on the MOSFET transistor, the core loss of the transformer
and the loss on the snubber circuit. The magnitude of power loss is in proportion to the number of switching events
within a fixed period of time. So lower switch frequency at lower load, which more and more improve IC’s efficiency
at light load. At from no load to light load condition, The IC will operate at from Burst mode to Reducing Frequency
Mode. The relation curve between fSW and POUT/POUT (MAX) as followed Fig.1. The maximum switch frequency is set
through the RI-pin resistor RI: FSW=6500/RI (KΩ) KHz.
Fig.1 The relation curve between fSW and relative output power POUT/ POUT (MAX)
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LINEAR INTEGRATED CIRCUIT
OPERATION DESCRIPTION (Cont.)
Frequency Hopping For EMI Improvement
The Frequency hopping is implemented in the IC; there are two oscillators built-in the IC. The first oscillator is to
set the normal switching frequency; the switching frequency is modulated with a period signal generated by the 2nd
oscillator. The relation between the first oscillator and the 2nd oscillator as followed Fig.2. So the tone energy is
evenly spread out, the spread spectrum minimizes the conduction band EMI and therefore eases the system design
in meeting stringent EMI requirement.
Fig.2 Frequency Hopping
Built-in Slope Compensation
Built-in slope compensation circuit greatly improves the close loop stability at CCM and prevents the
sub-harmonic oscillation.
Leading-Edge Blanking
Each time the power MOSFET is switched on, a turn-on spike will inevitably occur at the sense-resistor. To avoid
premature termination of the switching pulse, a 400ns leading-edge blanking time is built in. Conventional RC
filtering can therefore be omitted. During this blanking period, the current-limit comparator is disabled and it cannot
switch off the gate driver.
Constant Output Power Limit
When the SENSE voltage, across the sense resistor RS, reaches the threshold voltage, around 0.8V, the output
GATE drive will be turned off after a small propagation delay tD. This propagation delay will introduce an additional
current proportional to tD×VIN/Lp. Since the propagation delay is nearly constant regardless of the input line voltage
VIN. Higher input line voltage will result in a larger additional current and hence the output power limit is also higher
than that under low input line voltage. To compensate this variation for wide AC input range, the threshold voltage is
adjusted by the VIN current. Since VIN pin is connected to the rectified input line voltage through a resistor RVIN, a
higher line voltage will generate higher VIN current into the VIN pin. The threshold voltage is decreased if the VIN
current is increased. Smaller threshold voltage, forces the output GATE drive to terminate earlier, thus reduce the
total PWM turn-on time and make the output power equal to that of low line input. This proprietary internal
compensation ensures a constant output power limit for wide AC input voltage from 90VAC to 264VAC.
Under Voltage Lockout (UVLO)
The turn-on and turn-off thresholds of the UC3863 are fixed internally at 15.8V/10V. During start-up, the hold-up
capacitor must be charged to 15.8V through the start-up resistor, so that the UC3863 will be enabled. The hold-up
capacitor will continue to supply VDD until power can be delivered from the auxiliary winding of the main transformer.
VDD must not drop below 10V during this start-up process. This UVLO hysteresis window ensures that hold-up
capacitor will be adequate to supply VDD during start-up.
Gate Output
The UC3863 output stage is a fast totem pole gate driver. Cross conduction has been avoided to minimize heat
dissipation, increase efficiency, and enhance reliability. A good tradeoff is achieved through dead time control. The
low idle loss and good EMI system design is easier to achieve with this dedicated control scheme. An internal 15V
clamp is added for MOSFET gate protection at higher than expected VDD input.
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LINEAR INTEGRATED CIRCUIT
OPERATION DESCRIPTION (Cont.)
Protection Controls
The IC takes on more protection functions such as OVP, OLP and OTP etc. In case of those failure modes for
continual blanking time, the driver is shut down. Driver is reset after failure is eliminated.
OVP
The OVP will shut down the switching of the power MOSFET whenever VDD >VOVP. The OVP event as followed
Fig.3.
Fig.3 OVP case
Fig.4 OLP case
OLP
OLP will shut down driver when VFB> VOLP for continual a blanking time. The OLP event as followed Fig.4.
OTP
OTP will shut down driver when junction temperature TJ>T (THR).
PCB Layout Note
Noise from the current sense or the control signal can cause significant pulse width jitter in
continuous-conduction mode, and slope compensation helps alleviate these problems. Good placement and layout
practices should be followed. Avoiding long PCB traces and component leads, locating compensation and filter
components near the UC3863, and increasing the power MOS gate resistance is advised.
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UC3863

L
LINEAR INTEGRATED CIRCUIT
REFRENCE CIRCUIT (19V / 2.1A)
R1
F1 3 LF1 4
3
LF2
4
1
2
1
2
A
R40 C40
L1
4
VOUT+
1
4
CX1
N
T1
BD1
3
D5
R6
2
R2
C1
C2 +
R7 R8
3
C3
+
C41
C43
+
C42
B
VOUT GND
R23
5
6
D1
R13
C7
9
R41
D3
+
U3
C10
U1
UTC UC3863
1
2
3
GND GATE
VDD
FB
RI SENSE
4
R42
2
3
Q1
6
R16
5
4
R45
1
D4 R15
C45
R17
R43
C46
U4
R18
C12
C6
R46
R12
C11
R22
R20
R47
CY1
R21
BOM
Reference
BD1
C1
C2
C3
C6
C10
C7, C46
C11
C41, C43
C45
CX1
CY1
C40
D4
D1
D3
D5
F1
LF1, LF2
Q1
Component
2A_600V
CC 10NF/1KV
ELC 82μF/400V, 105C, ±20%
CC 1000pF/1KV
CC 1nF/50V
ELC 10uF/50V; 105C, ±20%
CC,0.1μF/50V
CC, 68pF/50V
ELC 680μF/25V, 105C, ±20%
CC,10nF/50V
X-CAP 0.33μF/275VAC
Y-CAP 1000pF/400V
CC 100pF/1KV, SMD1206
1N4148, 0.15A/75V
1N4007, 1.0A/1000V
BAV20W, 1A/200V
Schottky, 20A/100V
Fuse 2.0A/250V
choke
10N65, 10A/650V
UNISONIC TECHNOLOGIES CO., LTD
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Reference
R6, R23
R7, R8
R12
R13
R15
R16
R17
R18
R20, R21
R22
R40
R41
R42
R43
R45
R46
T1
U1
U3
U4
Component
R 1.5MΩ
R 47KΩ
R 100K
R 4.7Ω
R 10Ω
R 47Ω
R 10KΩ
R 1KΩ
R 1.5Ω
R 2.7Ω
R 47Ω
R 820Ω
R 2.2KΩ
R 680Ω
R 68KΩ
R 10KΩ
RM-8
IC UTC UC3863
LTV-357-T-C
TL431
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UC3863

LINEAR INTEGRATED CIRCUIT
TYPICAL CHARACTERISTICS
UTC assumes no responsibility for equipment failures that result from using products at values that
exceed, even momentarily, rated values (such as maximum ratings, operating condition ranges, or
other parameters) listed in products specifications of any and all UTC products described or contained
herein. UTC products are not designed for use in life support appliances, devices or systems where
malfunction of these products can be reasonably expected to result in personal injury. Reproduction in
whole or in part is prohibited without the prior written consent of the copyright owner. The information
presented in this document does not form part of any quotation or contract, is believed to be accurate
and reliable and may be changed without notice.
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