UNISONIC TECHNOLOGIES CO., LTD L5107 Preliminary LINEAR INTEGRATED CIRCUIT CONSTANT CUTTENT BOOST CONTROLLER FOR DRIVING HIGH POWER LEDS DESCRIPTION The UTC L5107 is a high powered PWM boost converter optimized for constant current applications such as driving one or more strings of high power LEDs. The powerful drive circuitry can deliver up to 70W to the LED system. The output current can be set by an external resistor connected the IADJ pin and GND. This average current can be reduced by applying a PWM signal to the PWMD pin. The UTC L5107 offers a dither feature to reduce EMI. The UTC L5107 has a large input voltage range from 6V to 45V and the switching frequency can be set by an external resistor between 100kHz and 1MHz for diffident LED systems. To protect the device over voltage protection circuit and under voltage lock-out circuit have been incorporated as well as thermal shutdown circuit. FEATURES * Input voltage range: 6V~45V * Feedback voltage: 0.25V±3% * Maximum out power of 70W * Programmable switching frequency and LED drive current * Ultra low EMI via dithering on the UTC L5107 ORDERING INFORMATION Note: * Single pin for PWM dimming * Protection circuit: Over voltage protection circuit Over temperature protection circuit Under-voltage Lock-out circuit * Accurate over the -40~125°C temperature range Ordering Number L5107G-P16-R xx: Output Voltage, refer to Marking Information. Package TSSOP-16 Packing Tape Reel MARKING www.unisonic.com.tw Copyright © 2015 Unisonic Technologies Co., Ltd 1 of 8 QW-R125-026.b L5107 Preliminary PIN CONFIGURATION PIN DESCRIPTION PIN NO. 1 PIN NAME NC 2 VIN 3 EN 4 PWMD 5 COMP 6 IADJ 7 FS 8 9 AGND NC 10 SYNC 11 IS 12 OVP 13 14 PGND DRV 15 VDD 16 NC EPAD LINEAR INTEGRATED CIRCUIT DESCRIPTION No Connection. Power Input Pin. The external voltage supply is connected to this pin. A 4.7µF/50V capacitor must be connected across this pin and GND. Enable Control Pin. Pull high to turn on. A 100kΩ resistor can be connected across this pin and VIN. Dimming PWM Control Pin. Logic High terminates the output power. Logic Low starts up the output power. Error Amp Output Pin. A 10nF capacitor must be connected across this pin and GND for external compensation. Output Feedback Pin. The reference is 0.25V. Timing Resistance Connection Pin. Connected to a Resistor to determine the operating frequency. Analog Ground. No Connection. Frequency Synchronize Pin. The UTC L5107 can be Connected together by this pin to synchronize multiple converters. Current Sense Pin. Connected to external current sense resistor which in turn is connected to the source of the external FET as well as an external slope compensation resistor. OVP Divider Connect Pin. Connect the top of the divider string to the output. If the load is disconnected, the output voltage will rise until OVP reaches 1.25V and then will regulate around this point. Power Ground. Drive Output. Connect to the gate of external FET. VDD Filter Connect Pin. Connect a 10μF/10V capacitor to GND. It is also the positive supply for the Driver. Do not connect an external load to this pin. No Connect. Connect to AGND. UNISONIC TECHNOLOGIES CO., LTD www.unisonic.com.tw 2 of 8 QW-R125-026.b L5107 Preliminary LINEAR INTEGRATED CIRCUIT BLOCK DIAGRAM VIN D1 L1 CIN COUT LDO VIN EN LED1 VDD ENABLE DRV LED0 Q1 DRV PGND PWND PWMcontrol OVP COMP CCOMP IADJ FS OVP RSCL Err 0.25V LED2 1.2V OSC OSC/RAMP RAMP IS RADJ RCS SYNC RFS UNISONIC TECHNOLOGIES CO., LTD www.unisonic.com.tw 3 of 8 QW-R125-026.b L5107 Preliminary LINEAR INTEGRATED CIRCUIT ABSOLUTE MAXIMUM RATING (Note 2) PARAMETER SYMBOL RATINGS UNIT Supply Voltage VIN +48 V Enable Pin Voltage VEN -0.3~+6 V IADJ Voltage VADJ +6 V Storage Temperature TS -65~+150 °C Notes: 1. Absolute maximum ratings are those values beyond which the device could be permanently damaged. Absolute maximum ratings are stress ratings only and functional device operation is not implied. 2. Exceeding the absolute maximum rating may damage the device. 3. The device is not guaranteed to function outside its operating rating. THERMAL CHARACTERISTICS (Note 3) PARAMETER Junction Thermal Resistance SYMBOL θJA RATINGS 36.5 UNIT °С/W SYMBOL VIN TJ RATINGS +6~+45 -40~+125 UNIT V °C OPERATING RATINGS (Note 3) PARAMETER Supply Voltage Junction Temperature UNISONIC TECHNOLOGIES CO., LTD www.unisonic.com.tw 4 of 8 QW-R125-026.b L5107 Preliminary LINEAR INTEGRATED CIRCUIT ELECTRICAL CHARACTERISTICS (Note 1) (VIN=12V, VEN=3.6V, L=47µH, C=4.7µF, TJ=25°C, Bold values indicate -40°C≤TJ≤+125°C, unless noted) PARAMETER SYMBOL TEST CONDITIONS MIN TYP MAX Supply Voltage Range VIN 6 45 Under Voltage Lockout UVLO 3.5 4.9 5.5 VFB>275mV (to ensure device is not 3.2 10 Quiescent Current IVIN switching) Shutdown Current ISD VEN=0V 30 Room temperature (3%) 242.5 250 257.5 Feedback Voltage (at IADJ) VIADJ 237.5 250 262.5 -40°C≤TJ≤+125°C (5%) Feedback Input Current IADJ VFB=250mV 1.2 3 Line Regulation SV VIN=12V~24V 2 Load Regulation SI VOUT to 2×VOUT 2 Maximum Duty Cycle DMAX 88 Turn ON 1.15 1.5 Enable Threshold VEN Turn OFF 0.4 1.1 Enable Pin Current IEN VEN=3.3V, REN=100kΩ 17 30 Turn ON 0.75 1.5 PWMD Threshold VPWM Turn OFF 0.4 0.7 PWMD Frequency Range fPWMD L=47μH, C=4.7μF (Note 2) 0 500 REREQ=82.5kΩ 109 Programmable Oscillator fSW REREQ=21kΩ 360 400 440 Frequency REREQ=8.25kΩ 950 Low EMI FDITHER Frequency dither shift from nominal ±12 Current Limit Threshold Voltage VSENS RSENSE=390Ω 0.315 0.45 0.585 ISENSE Peak Current Out ISENSE RSENSE=390Ω 250 Over Voltage Protection VOVP 1.203 1.24 1.277 Sink 2.4 3.5 Driver Impedance RON Source 2 Driver Voltage High VDRH VIN=12V 7 9 11 Over-Temperature Threshold TJ 150 Shutdown Thermal Shutdown TH Hysteresis 5 Notes: 1. Specification for packaged product only. 2. Guaranteed by design. UNISONIC TECHNOLOGIES CO., LTD www.unisonic.com.tw UNIT V V mA μA mV mV μA % % % V μA V Hz kHz % V μA V Ω V °C °C 5 of 8 QW-R125-026.b L5107 Preliminary LINEAR INTEGRATED CIRCUIT FUNCTIONAL DESCRIPTIOM The UTC L5107 DC-DC converter is based on a peak current mode PWM architecture which regulates the feedback voltage at 0.25V under normal operating conditions. The constant output current converter is the preferred method for driving LEDs. Figure 2 shows the typical application schematic. The UTC L5107 configured as a boost controller can allow for the design of multiple LEDs in series to help maintain color and brightness. The input voltage range of the UTC L5107 is very wide, from 6V to 45V. In addition, the LED current and the switching frequency can be programmed to a wide range of values through the external resistors for diffident LED systems. The UTC L5107 can also control the brightness of the LEDs through its PWMD pin. POWER TOPOLOGY Constant Output Current Controller The UTC L5107 as a peak current mode boost controller has been designed to provide a constant output current. In the boost configuration, the output can be set from VIN up to 100V. This LED driver features a built-in soft-start circuitry in order to prevent start-up surges. Other protection features include: * Current Limit (ILIMIT)-Current sensing for over current and overload protection * Over Voltage Protection (OVP)-Output over voltage protection to prevent operation above a safe upper limit * Under Voltage Lockout (UVLO)-UVLO designed to prevent operation at very low input voltages Setting the LED Current The current through the LED string is set by the resistor, RADJ. This value can be calculated using Equation 1: ILED Eq. (1) 0.25V RADJ VDD VDD is an internal linear regulator power supply for the internal circuitry of the UTC L5107. A 10μF ceramic bypass capacitor is required at the VDD pin. This pin is for filtering only and should not connect an external load to this pin. Soft Start A soft start build in the boost switching converter is used to limit the inrush current from the line supply. The soft start delay can be set using the compensation capacitor (CCOMP in Figure 2). A 10nF ceramic capacitor will be OK at all operating conditions. Oscillator and Switching Frequency Selection In the UTC L5107, the switching frequency can be set by choosing the appropriate value for the resistor, RFS according to Equation 2: 1.035 7530 RFSKΩ FSW kHz Eq. (2) Dithering The UTC L5107 has a feature which dithers the switching frequency by ±10%. The purpose of this dithering is to help achieve a spread spectrum of the conducted EMI noise. This can allow for an overall reduction in noise emission by approximately 10dB. LED Dimming The UTC L5107 of LED drivers can dim the brightness of the LED string. A PWM input signal of up to 500Hz can be applied to the PWMD pin (see Figure 2) to pulse the LED string ON and OFF. It is recommended to use PWM dimming signals above 120Hz to avoid any recognizable flicker by the human eye. PWM dimming is the preferred way to dim a LED in order to prevent color/wavelength shifting, as occurs with analog dimming. The output current level remains constant during each PWMD pulse. UNISONIC TECHNOLOGIES CO., LTD www.unisonic.com.tw 6 of 8 QW-R125-026.b L5107 Preliminary LINEAR INTEGRATED CIRCUIT POWER TOPOLOGY(Cont.) Output Over Voltage Protection (OVP) The UTC L5107 provides an OVP circuitry with a reference value of 1.25V in order to protect the system from an over voltage fault condition. This OVP point can be programmed through the use of external resistors (R1 and R2 in Figure 2). This OVP voltage can be calculated using Equation 3: VOVP Eq. (3) 1.25 (R1 R2 ) R2 Current Limit The UTC L5107 features a current limit protection feature to prevent any current runaway conditions. The current limit circuitry monitors current on a pulse by pulse basis. It limits the current through the inductor by sensing the voltage across RCS. When 0.45V is present at the IS pin, the pulse is truncated. The next pulse continues as normally until the IS pin reaches 0.45V and it is truncated once again. This will continue until the output load is decreased. Select RCS using Equation 4: RCS Eq. (4) VOUT 0.45 - VINMIN D ILPK_LIMIT L FSW MAX Slope Compensation The UTC L5107 requires slope compensation for the peak current mode controller. The UTC L5107 uses an external resistor, RSLC for slope compensation. The ability to set the proper slope compensation through the use of a single external component results in design flexibility. Select RSLC using Equation 5: RSLC Eq. (5) VOUT MAX VINMIN RCS L 250μΑ FSW UNISONIC TECHNOLOGIES CO., LTD www.unisonic.com.tw 7 of 8 QW-R125-026.b L5107 Preliminary LINEAR INTEGRATED CIRCUIT TYPICAL APPLICATION CIRCUIT UTC assumes no responsibility for equipment failures that result from using products at values that exceed, even momentarily, rated values (such as maximum ratings, operating condition ranges, or other parameters) listed in products specifications of any and all UTC products described or contained herein. UTC products are not designed for use in life support appliances, devices or systems where malfunction of these products can be reasonably expected to result in personal injury. Reproduction in whole or in part is prohibited without the prior written consent of the copyright owner. The information presented in this document does not form part of any quotation or contract, is believed to be accurate and reliable and may be changed without notice. UNISONIC TECHNOLOGIES CO., LTD www.unisonic.com.tw 8 of 8 QW-R125-026.b