design features Dual Output Step-Down Regulator Features Pin Selectable Outputs, DCR Sensing, Reverse Current Protection and a 5mm × 5mm QFN Stephanie Dai The LTC3865 is a high performance step-down controller with two constant frequency, current mode, synchronous buck controllers and on-chip drivers. It offers high output current capability over a wide input range. An important feature offered by the LTC3865 is its highly accurate programmable output voltage. Internal precision feedback resistors make it possible to select from nine different output voltages via two VID pins. The internal resistors reduce the number of external components and assure 1% accuracy for low voltage rails. The LTC3865 is suitable for applications with input voltages up to 38V and output voltages up to 5V. It can be synchronized to a frequency of up to 750kHz and comes in a compact 5mm × 5mm QFN package. The part is also capable of inductor DCR sensing, allowing for increased efficiencies at higher load currents. These features are ideal for wide input voltage range, high current applications where design solution footprint size is restricted. them floating can result in nine different output voltages from 0.6V to 5V (see Table 1). Pin programming eliminates at least four external feedback resistors, making the overall design solution space conservative and cost effective. If an application requires an output voltage not supported by pin programming, one still has the option to use external resistors to set the output voltage. Since the LTC3865 integrates precision feedback resistors, it can achieve 1% output accuracy for outputs from 0.6V to 1.8V and 1.5% percent output accuracy for 2.5V to 5V, with this accuracy maintained over the temperature range of −40°C to 85°C. R SENSE AND DCR SENSING VID11/VID21 VID21/VID22 V OUT1 /V OUT2 (V) For applications requiring the highest possible efficiency at high load currents, a sense resistor would sacrifice several percentage points of efficiency compared to DCR sensing. Inductor DCR is a manifestation of the inductor’s copper winding resistance. In high current applications, typical inductance values are low, allowing for a high saturation current inductor with sub 1mΩ DCR values. DCR current sensing takes advantage of this by sensing the voltage drop across the low copper DCR to monitor the inductor current. This eliminates the sense resistor and its additional power loss, thus increasing efficiency as well as lowering solution size and cost. An example of a DCR sensing application is shown in Figure 1. Figure 2 shows an efficiency comparison. INTV CC INTV CC 5.0 MULTIPHASE OPERATION INTV CC Float 3.3 INTV CC GND 2.5 Float INTV CC 1.8 Float Float 0.6 or External Divider Float GND 1.5 GND INTV CC 1.2 The LTC3865 operates both of channels 180° out-of-phase. This reduces the required input capacitance and power supply induced noise. With its current mode architecture, it can be configured for dual outputs, or for one output with both power stages tied together. GND Float 1.0 GND GND 1.1 PIN SELECTABLE OUTPUTS The LTC3865 features pin programmable output voltages. Tying each channel’s two VID pins to INTVCC, GND or leaving Table 1. Programming the Output Voltages A dual-phase single output application is easy to configure; just tie the channels’ compensation (ITH), feedback (VFB), April 2010 : LT Journal of Analog Innovation | 9 The LTC3865 step-down regulator is ideal for applications requiring inductor DCR sensing for maximum efficiency under heavy load. VIN 7V TO 20V Figure 1. DCR sensing application 1µF 2.2Ω 4.7µF D3 M1 0.1µF L1 3.3µH VIN PGOOD EXTVCC INTVCC TG1 TG2 BOOST1 SW1 BG1 5.49k 1% 10µF 35V ×2 LTC3865 COUT1 100µF ×2 FREQ RUN1 TK/SS1 100pF 3.65k 1% SENSE2+ 1000pF RUN2 SENSE1– VID11 VID12 VOSENSE1 ITH1 1800pF 4.75k 1% L2 2.2µH PGND SENSE1+ VOUT1 3.3V 5A M2 0.1µF BG2 ILIM 1000pF D4 BOOST2 SW2 MODE/PLLIN 1.37k 1% 22µF 50V SENSE2– VID21 VID22 VOSENSE2 ITH2 TK/SS2 SGND 0.1µF 0.1µF 1.58k 1% VOUT2 1.8V 5A 2200pF 162k 1% 5.49k 1% 100pF COUT2 100µF ×2 L1, L2: COILTRONICS HCP0703 M1, M2: VISHAY SILICONIX Si4816BDY COUT1, COUT2: TAIYO YUDEN JMK325BJ107MM D3, D4: CMDSH-3 The traditional way of protecting an IC against overvoltage conditions is to use an overvoltage comparator, which guards against transient overshoots (>10%) as well as other more serious conditions that 10 | April 2010 : LT Journal of Analog Innovation 100 10 90 EFFICIENCY EFFICIENCY (%) OUTPUT OVERVOLTAGE PROTECTION WITH A NEGATIVE REVERSE CURRENT LIMIT may cause the output voltage to overshoot. In such cases, the top MOSFET is turned off and the bottom MOSFET is turned on and kept on until excessive energy has been 1 80 70 60 POWER LOSS 50 40 0.01 0.1 DCR 8mΩ 0.1 1 LOAD CURRENT (mA) 10 0.01 Figure 2. Efficiency for the circuit in Figure 1 POWER LOSS (mW) enable (RUN), power good (PGOOD) and track/soft-start (TRK/SS) pins together. By doubling the effective switching frequency and interleaving phases, the single output configuration minimizes the required input and output capacitance and voltage ripple, and allows for a fast transient response and increased current capability. An example for a dual-phase single output application is shown in Figure 3. discharged from the output capacitor, bringing the output back to regulation. One problem with turning on the bottom MOSFET indefinitely to clear an overvoltage condition is that sometimes excessive reverse current is required to discharge the output capacitor. In these cases the bottom FET experiences extreme current stress. To avoid this scenario, the LTC3865 adds a –53mV of reverse current limit. By setting a floor on how much reverse current is allowed, the LTC3865 limits how long the bottom FET can be turned on. This feature is important in applications that reprogram output voltages on the fly. For example, if the output voltage is changed from 1.8V to 1.5V, the reverse current limit is activated as shown in the Figure 4. design features The LTC3865’s VID programmable output voltage decreases parts count while increasing design flexibility. 10µF 35V 4.7µF RJK0305DPB VIN PGOOD EXTVCC INTVCC TG1 0.1µF L1 0.47µH 1µF 2.2Ω D3 BOOST1 SW1 RJK0330DPB BG1 TG2 LTC3865 MODE/PLLIN ILIM 100Ω 2mΩ 100Ω 1.21k 1% RUN1 TK/SS1 BG2 D4 RJK0305DPB 0.1µF L2 0.47µH RJK0330DPB VOUT 500mV/DIV 1.8V TO 1.5V PGND 100Ω SENSE2+ 1000pF 100Ω RUN2 SENSE1– VID11 VID12 VOSENSE1 ITH1 6800pF COUT1 220µF BOOST2 SW2 SENSE2– VID21 VID22 VOSENSE2 ITH2 SGND 2mΩ IL 5A/DIV 1.2V 30A TK/SS2 COUT2 220µF 162k 100pF VIN 7V TO 20V 22µF 50V FREQ SENSE1+ 1000pF 10µF 35V 0.1µF COUT1, COUT2: SANYO 4TPE 220µF L1, L2: VISHAY IHLP4040DZERR47M11 D3, D4: CMDSH-3 RUN1 0Ω RUN2 Figure 3. Single output application FREQUENCY SELECTION AND MODE/PLLIN To maximize efficiency at light loads, the LTC3865 can be set for automatic Burst Mode® operation. Alternately, to minimize noise at the expense of light load efficiency, it can be set to operate in forced continuous conduction mode. For both relatively high efficiency and low noise operation, it can be set to operate with a hybrid of the two, namely pulseskipping mode. Pulse-skipping mode, like forced continuous mode, exhibits lower output ripple as well as low audio noise and reduced RF interference as compared to Burst Mode operation. It also improves light load efficiency, but not as much as Burst Mode operation. A clock on the MODE/PLLIN pin forces the controller into forced continuous mode and synchronizes the internal oscillator with the clock on this pin. The phaselocked loop integrated at this pin is composed of an internal voltage-controlled oscillator and a phase detector. This allows the turn-on of the top MOSFET of controller 1 to be locked to the rising edge of an external clock signal applied to the MODE/PLLIN pin. The frequency range for the LTC3865 is from 250kHz to 750kHz. If no external synchronization signal is applied, there is a precision 7.5µA current flow out of the FREQ pin that can be used to program the operating frequency of the LTC3865 from 250kHz to 750kHz through a single resistor from the pin to SGND. 1ms/DIV REVERSE CURRENT LIMIT = –53mV RSENSE = 10mΩ Figure 4. As VOUT transitions from 1.8V to 1.5V, with –53mV reverse current limit and 10mΩ sense resistor, the reverse inductor current is limited at around 5.3A. CONCLUSION The LTC3865 step-down regulator is ideal for applications requiring inductor DCR sensing for maximum efficiency under heavy load. It can regulate two separate outputs and can be configured for higher load current capability by tying its channels together, and/or by paralleling additional LTC3865 power stages. The LTC3865’s VID programmable output voltage decreases parts count while increasing design flexibility. These features, along with its additional negative reverse current limit and integrated PLL features, make the LTC3865 an easy fit in a wide variety of applications. n April 2010 : LT Journal of Analog Innovation | 11