Monolithic, Dual 3A Input/Output Buck with 3V-36V Operating Range Simplifies and Shrinks DC/DC Converts in Automotive, Industrial and Distributed Power Applications

Monolithic, Dual 3A Input/Output Buck with 3V–36V
Operating Range Simplifies and Shrinks DC/DC Converters
in Automotive, Industrial and Distributed Power Applications
Jonathan Paolucci
Automotive, industrial, and distributed power supplies often require buck converters
to step down their poorly regulated outputs to produce the plurality of rails used by
low voltage mixed signal systems. These supplies subject the step-down converters
to a vast assortment of supply voltage transients, underscoring the need for rugged
and efficient buck converters that provide tightly regulated outputs from a wide range
of input voltages. The LT3692A, a monolithic dual 3A step-down converter, satisfies
power demands imposed by these systems. Its wide 3V–36V input operating range
and overvoltage transient protection up to 60V, allows it to easily reign in unruly
automotive or industrial sources. Flexible configuration options allow the designer to
power the LT3692A from one or two separate input supplies while producing two
independent outputs, or to parallel the outputs to create one high current supply.
A TRUE DUAL SWITCHER
input voltages, output voltages, current
limits, power good outputs, soft-start,
undervoltage lockouts and even different synchronized switching frequencies.
Independent programmable undervoltage
lockout permits a customizable operating range within 3V to 36V while withstanding up to 60V input transients.
The LT3692A simultaneously offers high
performance, high power, uncompromising features and high voltage operation
in a dual monolithic switching converter.
The two buck channels of the LT3692A
shown in Figure 1 are completely independent. The channels can have different
Figure 1. Compact, dual-output converter produces 5V/2A and 3.3V/2A outputs from a 6V–36V input.
VIN
6V TO 35V
4.7µF
×2
VIN1
VIN2
SHDN1
BST1
VOUT1
3.3V 2A
600kHz
0.22µF
D1
D2
100µF
100pF
L1
5.6µH
24.9k
100k
8.06k
PG1
SHDN2
BST2
SW1
SW2
IND1
IND2
LT3692A
VOUT2
VOUT1
FB1
FB2
CMPI1
CMPI2
CMPO1
CMPO2
SS1
ILIM2
0.1µF
ILIM1
VC1
DIV
47pF
36.5k
D1, D4: CMDSH-4E
D2, D3: B340
15.8k
L1: IHLP2525EZER5R6M01
L2: IHLP2525EZER6R8M01
10 | April 2011 : LT Journal of Analog Innovation
D3
0.22µF
100pF
42.2k
VOUT2
5V 2A
600kHz
D4
8.06k
47µF
100k
PG2
SS2
ILIM2
VC2
RT/SYNC
330pF
L2
6.8µH
CLKOUT
GND
TJ
10nF
CLOCKOUT
600kHz
330pF
0.1µF
33pF
49.9k
39.2k
49.9k
The LT3692A tolerates low line conditions
as well, thanks to an enhanced dropout
scheme, which maintains greater than
95% maximum duty cycles regardless of
switching frequency. Two independent
programmable output current limits
minimize component size and provide
overload protection, while independent
soft-start eliminates input current surges
during start-up. Channel-independent
internal thermal shutdown circuitry lends
additional overload protection by allowing
one switcher to continue operating despite
a brief overload on the other channel.
Programmable power good pins, combined with a die junction temperature
output pin, greatly simplify power
sequencing and the task of monitoring the
LT3692A supply. Adjustable or synchronized fixed-frequency operation spans
250kHz to 2.25MHz and a synchronized
clock output allow multiple regulators to
be synchronized to the LT3692A. A unique
clock divide feature optimizes solution
design features
The two buck channels of the LT3692A are completely
independent. Each can have its own input voltage,
output voltage, current limit, power good output,
soft-start ramp, undervoltage lockout and even
its own synchronized switching frequency.
VINX
R1
(R3)
SHDN1
2.8V
R2
(R4)
1.3V
LT3692A
–
+
+
–
–
+
38V
THERMAL
SHUTDOWN
CHANNEL
DISABLE
Figure 2. Block diagram shows undervoltage and
overvoltage lockout functionality of the LT3692A.
size, efficiency and system cost by permitting channel 1 to operate at a synchronized frequency 1-, 2-, 4- or 8-times
slower than the master clock frequency.
The combination of a wide feature set and
independent channel operation simplifies complex power supply designs.
Referring to Figure 2, the LT3692A enters
shutdown if SHDN1 is below 1.3V or
VIN1 falls below 2.8V, protecting battery-powered systems from excessive
discharge. All internal regulators are
controlled by channel 1, effectively
shutting down the entire IC if channel 1
enters shutdown. With sufficient VIN voltage, Channel 1 is allowed to operate if
SHDN1 exceeds 1.3V. The single voltage
divider composed of the R1/R2 or R3/R4
combination controls the UVLO levels.
A shutdown UV/OVLO or overtemperature
condition causes an internal power-on
reset latch to be enabled, discharging the
soft-start and VC pin capacitors. This latch
remains set until the shutdown condition
terminates, whereupon the LT3692A initiates a full start-up sequence. The soft-start
voltage waveforms in Figure 4 show how
the calculated UV/OVLO limits in Figure 3
protect the LT3692A during undervoltage
and overvoltage power supply transients.
The circuit in Figure 3 shows how
the LT3692A can be configured for
Figure 3. Dual converter with default and programmable UV/OVLO
VIN
6V TO 36V
4.7µF
×2
UVLO = 2.8V
(MINIMUM INPUT VOLTAGE)
UNDERVOLTAGE AND
OVERVOLTAGE LOCKOUT
A switching regulator appears as negative
impedance to the source, potentially causing a latched fault if the source voltage
drops and the regulator draws increasingly
more current. Programmable undervoltage lockout (UVLO) offers an easy way
to avoid this problem by preventing the
buck converter from drawing current if
the input voltage is too low to support
full load operation. Overvoltage lockout (OVLO), on the other hand, prevents
the converter from operating above its
desired range. A default undervoltage
and overvoltage lockout is internally
set to 2.8V and 36V, respectively, but
can be programmed to any value.
programmable UV/OVLO on one channel
while utilizing the default UV/OVLO protection on the other channel.
VOUT1
5V 2A
1MHz
D1
0.22µF
D2
100pF
22µF
100k
L1
4.7µH
42.2k
OVLO = 38V
8.06k
SHDN1
BST1
SHDN2
BST2
SW1
SW2
IND1
IND2
D3
24.9k
FB2
CMPI1
CMPO1
33pF
9.31k
D1, D4: CMDSH-4E
D2, D3: B340
SS2
VC2
RT/SYNC
DIV
0.22µF
D4
100pF
47µF
VOUT2
3.3V 2A
1MHz
8.06k
ILIM2
ILIM1
VC1
220pF
OVLO = 28V
R6
7.15k
CMPO2
SS1
100k
L2
3.3µH
LT3692A
VOUT2
VOUT1
FB1
R5
274k
R4
13.3k
UVLO = 8V
CMPI2
PG
0.1µF
R3
68.1k
VIN2
VIN1
CLKOUT
GND
TJ
33pF
10nF
28.0k
L1: IHLP2525CZER4R7M01
L2: IHLP2525CZER3R3M01
120k
0.1µF
CLOCKOUT
1MHz
220pF
10.2k
Q1
Q1: 2N3904
UNDERVOLTAGE AND OVERVOLTAGE CALCULATIONS
VIN1: (DEFAULT UV AND OV)
UVLO = 2.8V (MINIMUM INPUT VOLTAGE)
OVLO = 38V: R1 = 0Ω, R2 = OPEN (FIG 2)
VIN2:
UVLO = 8V
SHUTDOWN THRESHOLD = 1.3V
R4/(R3 + R4) = 1.3V/8V
R4 = 13.3k, R3 = 68.1k
VIN2:
OVLO = 28V
CMPI THRESHOLD = 0.72V
R6/(R5 + R6) = 0.72V/28V
R6 = 7.15k, R5 = 274k
April 2011 : LT Journal of Analog Innovation | 11
INDEPENDENT START-UP
RATIOMETRIC START-UP
ABSOLUTE START-UP
VOUT1
0.5V/DIV
VOUT1
0.5V/DIV
VOUT2
0.5V/DIV
VOUT2
0.5V/DIV
5ms/DIV
LT3692A
LT3692A
R1
FB1
CMPI1
SS1
+
–
0.1µF
SS2
0.72V
+
–
12µA
PG1
0.72V
SS1
FB2
CMPI2
FB1
CMPI1
2.5V
CMPO1
+
–
0.1µF
PG2
12µA
SS2
0.72V
+
–
The LT3692A provides access to the positive inputs of the power good (PG) comparators via the CMPI pins. Each negative
comparator input is fixed at 0.72V to
allow tying of the input to the feedback
pin (806mV reference) for a standard
90% power good signal. Other inputs
(divided down) could come from the
internal junction temperature pin (TJ) for
overtemperature indication or the input
voltage to indicate input power good. The
comparator output could be tied to one
of the soft-start pins to disable a channel, the DIV pin to change the frequency,
the ILIM pin to reduce the current, or any
external device to communicate information. These comparators are versatile and
allow for custom, compact solutions.
Start-up sequencing and control is vitally
important in modern electronics. Complex
output tracking and sequencing between
channels can be implemented using
the LT3692A’s SS and PG pins. Figure 5
0.72V
+
–
0.1µF
PG1
VOUT2
R4
R5
CMPO2
FB2
CMPI2
2.5V
PG2
12µA
SS2
R8
0.72V
+
–
CMPO2
PG2
R7
adds a user-programmable frequency
foldback function during start-up.
The SS pins also double as independent
channel shutdown pins. Pulling either
channel’s soft-start pin below 115mV disables switching for that channel.
ELIMINATE THE CLOCK
Programming the LT3692A switching frequency could not be easier. The
RT/SYNC pin accurately sources 12µ A, so
only a single resistor (RSET) is required to
set the pin voltage and thus the switching frequency as given by the following:
R6
R5
shows various output start-up waveforms and their associated schematics.
PROGRAMMING THE
SWITCHING FREQUENCY
R3
R2
CMPO1
R6
0.22µF
PROGRAMMABLE POWER GOOD
AND START-UP SEQUENCING
12µA
PG1
R4
2.5V
FB1
CMPI1
2.5V
VOUT2
R5
R1
SS1
FB2
CMPI2
VOUT1
R3
R2
CMPO1
R6
CMPO2
LT3692A
VOUT1
R1
R2
R4
12µA
10ms/DIV
R3
VOUT2
2.5V
PG2
10ms/DIV
VOUT1
2.5V
VOUT2
0.5V/DIV
PG2
PG2
0.72V
PG1
PG1
PG1
12µA
VOUT1
0.5V/DIV
More rails mean more converters. If any
of those converters are operating at different frequencies, then the interference
beat frequencies produce radiated and
conducted EMI in addition to the switching fundamental and harmonic frequencies. For example, a converter switching
at 1.015MHz and a converter switching at
1.005MHz combine for a beat frequency
of 10kHz, right in the audio band.
RSET(kΩ) = 1.86E–6 • fSW2 + 0.0281 • fSW – 1.76
with the switching frequency (fSW)
in kHz for frequencies between
150k Hz and 2.25MHz.
To avoid start-up problems, the
LT3692A limits the minimum switching frequency to a typical value of
110k Hz. This feature, coupled with
adding a small capacitor in parallel with
the frequency-programming resistor,
SS1
500mV/DIV
SS2
500mV/DIV
VIN
5V/DIV
100ms/DIV
Figure 4. Soft-start voltage during UVLO/OVLO
12 | April 2011 : LT Journal of Analog Innovation
design features
OUTPUT SEQUENCING
CONTROLLED POWER UP AND DOWN
VOUT1
0.5V/DIV
VOUT1
0.5V/DIV
PG1/PG2
VOUT2
0.5V/DIV
VOUT2
0.5V/DIV
PG1
SS1/2
PG2
10ms/DIV
LT3692A
10ms/DIV
LT3692A
VOUT1
R1
FB1
CMPI1
2.5V
12µA
0.72V
SS1
+
–
0.1µF
R1
R2
12µA
R5
+
–
0.72V
SS1
+
–
FB2
CMPI2
0.72V
SS2
12µA
PG1
VOUT2
2.5V
FB1
CMPI1
2.5V
CMPO1
R4
+
–
PG1
VOUT2
R4
FB2
CMPI2
2.5V
PG2
R3
R2
CMPO1
R6
R5
CMPO2
Figure 5. Soft-start pin configurations
VOUT1
12µA
SS2
0.72V
+
–
CMPO2
R6
R5
PG2
0.22µF
Beat frequencies can easily interfere with
any signal path with similar frequencies. Traditionally, the solution involves
synchronizing the converters by means of
an external oscillator. The LT3692A outputs a 0-to-2.5V square wave on the
CLOCKOUT pin, which matches its free running internal oscillator or the signal on the
RT/SYNC pin. Since the LT3692A can be used
as an oscillator source, this eliminates the
need for an external oscillator, reducing
cost and solution footprint. The circuit in
Figure 7 shows how the CLOCKOUT signal
2500
CLKOUT FREQUENCY (kHz)
2250
2000
1750
1500
1250
1000
750
500
250
0
0
10
20 30 40 50 60
RT/SYNC RESISTANCE (kΩ)
70
80
can synchronize two LT3692A converters
operating at 1MHz. A single high current 3.3V/10A output rail is created by
connecting the VOUT, FB, SS and VC pins
between the two LT3692As. Additionally,
the finite synchronization signal-toswitch delay allows the four channels to
be synchronized with a 90° phase shift
between each channel (shown in Figure 8),
reducing the output voltage ripple and
bulk input and output capacitances.
LT3692A SYNCHRONIZATION
The LT3692A RT/SYNC input offers a unique
synchronization feature—the duty cycle of
the input synchronization signal controls
the switching phase difference between the
two channels. Channel 1’s rising switch
edge synchronizes to the rising edge of the
signal; channel 2’s rising switch edge synchronizes to the falling edge of the signal.
By varying the synchronization duty cycle,
the LT3692A dual switches can be operated
anti-phase and in some cases non-overlapping, effectively reducing the input current
ripple and required input capacitance.
For example, the input ripple voltage shown in Figure 9 has a peak of
472mV for a typical anti-phase dual
14.4V-to-8.5V and 14.4V-to-3.3V regulator. Figure 10 shows that the input ripple
voltage is decreased to 160mV by driving the LT3692A with a 71% duty cycle
synchronization signal to generate a
256° phase shift between the channels.
DROPOUT ENHANCEMENT
Switching regulator dropout performance
is vitally important in systems where the
input voltage may drop close to, and
sometimes below, the regulated output
voltage. During a low input voltage
condition, the converter should supply
an output voltage as close to the regulation voltage as possible in order to keep
the output running. Ideally, in such cases,
the switching regulator would run at
100% duty cycle, simply passing the input
to the output, but this is not possible
because of the minimum switch off-time,
which limits the switching duty cycle.
Figure 6. Switching frequency vs RT/SYNC resistance
April 2011 : LT Journal of Analog Innovation | 13
The LT3692A tolerates low line conditions as
well, thanks to an enhanced dropout scheme,
which maintains greater than 95% maximum duty
cycles regardless of switching frequency.
VIN
5V TO 28V
37.4k
2.2µF
x4
0.22µF
100k
D1
22µF
x4
D2
L1
2.2µH
150pF
24.9k
SW1
SW2
IND1
IND2
U1
LT3692A
VOUT2
VOUT1
FB1
PG
D1, D4, D5, D8: CMDSH-4E
D2, D3, D6, D7: B340
L1, L2, L3, L4: IHLP2525CZER2R2M01
CLKOUT
RT/SYNC
CMPI1
DIV
28.0k
GND
VIN2
SHDN1
BST1
SHDN2
BST2
FB2
CMPI2
CMPO2
CMPO1
8.06k
VIN1
VIN2
SHDN1
BST1
13k
VOUT1
3.3V
10A
VIN1
L2
2.2µH
D3
0.22µF
CLOCKOUT 1MHz
D4 D5
0.22µF
D6
L1
2.2µH
SW1
SW2
IND1
IND2
U2
LT1692A
VOUT2
VOUT1
VOUT1
FB1
FB2
RT/SYNC
SS1
SS2
ILIM1
SS1
SS2
ILIM1
ILIM2
VC1
VC2
ILIM2
VC1
VC2
0.1µF
1500pF
TJ
10nF
SHDN2
BST2
24.9k
33pF
x4
3.92k
DIV
L2
2.2µH
0.22µF
D7
D8
VOUT1
100k
FB1
120°C
TEMP
FLAG
CMPO2
CMPO1
CLKOUT
CMPI2
TJ
GND
23.7k
CMPI1
10nF
35.7k
Figure 7. 3.3V, 10A 4-phase converter with UVLO, power good, 120°C junction temperature flag, and minimal input current ripple
Because the minimum switch off-time
is a fixed value, the maximum switching duty cycle can be increased simply
by decreasing the switching frequency,
but a lower switching frequency necessitates larger filter components to
achieve low output voltage ripple. The
SW1
10V/DIV
SW2
10V/DIV
LT3692A circumvents dropout limitations by keeping the monolithic high side
switch on for multiple switch cycles, only
terminating the extended switch cycle
when the boost capacitor needs to be
recharged. This unique dropout switching technique allows the LT3692A to
SW1
5V/DIV
SW1
5V/DIV
SW2
5V/DIV
SW2
5V/DIV
SW3
10V/DIV
INPUT RIPPLE
(472mVP–P)
200mV/DIV
SW4
10V/DIV
RT/SYNC
2V/DIV
200ns/DIV
Figure 8. 4-phase converter switch waveforms
14 | April 2011 : LT Journal of Analog Innovation
achieve up to a 95% maximum duty cycle,
independent of switching frequency. The
graph in Figure 11 compares the dropout
performance of a LT3692A to a similar
buck converter at 200kHz and 2MHz.
Both converters show similar dropout
performance at 200kHz; however, at
INPUT RIPPLE
(160mVP–P)
200mV/DIV
RT/SYNC
2V/DIV
400ns/DIV
Figure 9. Dual 14.4V/8.5V, 14.4V/3.3V with standard
180° phase shift between channels
400ns/DIV
Figure 10. Dual 14.4V/8.5V, 14.4V/3.3V with 256°
phase shift between channels shows significant
reduction in input voltage ripple. Phase shift
is programmed by the duty cycle of the input
synchronization signal.
design features
Separate input supply pins (VIN1/VIN2) allow the LT3692A’s
two channels to be operated in cascade, with the output
of one buck powering the input of the other. A cascade
configuration allows high input/output ratios at high
frequencies while simultaneously creating two rails.
2MHz, the LT3692A regulates the output
to 5V at a much lower input voltage.
NEVER SKIP A PULSE
High frequency switching permits smaller
components, but it also means shorter
pulse widths. Buck converters have
inherent minimum on-times that prohibit
high step-down ratios at high frequency.
When the input voltage rises too high,
the converter skips a pulse. Though using
the built-in pulse skipping inherent in
many buck converters sounds appealing, the output voltage ripple suffers
significantly, as shown in Figure 12.
Pulse skipping can be avoided by reducing the switching frequency, but in a dual
converter, one channel may benefit from
switching at a higher frequency than the
other channel. For instance, consider a
dual buck converter with an input voltage range of 7V to 36V and output voltages of 5V and 1.8V. At the high end of
the input voltage range, the switching
frequency required to avoid pulse skipping on the 5V channel is almost three
times greater than that required by the
1.8V channel. By running a dual converter
at the lower frequency—chosen to avoid
pulse skipping on the 1.8V channel—the
5V channel requires inductor and capacitor values that are three times larger than
it would if run at the higher frequency.
The LT3692A avoids this predicament by
adding a DIV pin that divides the clock by
1, 2, 4, or 8, allowing channel 1 to run at
a lower synchronized frequency. Figure 13
shows an application that runs at 250kHz
and 1MHz for the low voltage and higher
voltage channels, respectively. Figure 14
shows the switching waveforms. If channel
1 (VOUT = 1.8V) runs at 1MHz , the maximum input voltage for constant output
voltage ripple is only 15V, but at 250kHz
the maximum voltage for constant output
ripple exceeds the LT3692A overvoltage
limit of 38V. Table 1 shows the maximum
input voltage for constant output voltage
ripple for various switching frequencies.
INDEPENDENT SUPPLY INPUTS
Separate input supply pins (VIN1 /VIN2)
allow the LT3692A’s two channels to
be operated in cascade, with the output of one buck powering the input
of the other. A cascade configuration
allows high input/output ratios at
high frequencies while simultaneously
creating two rails. For instance, the
converter in Figure 15 is designed for
3.3V/2.5A at 550kHz and 1.2V/1A at 2.2MHz
across the full input voltage range.
The benefits of cascading both converters on the same chip are numerous:
•The switching frequency is already
synchronized with anti-phase
switching to reduce ripple
•Custom start-up options
are readily available
•Pulse-skipping mode is easily avoided
6
5
VOUT
fSW = 1MHz
(PULSE
SKIPPING)
20mV/DIV
VOUT (V)
4
3
2
1
0
VOUT
fSW = 250kHz
(FULL FREQ)
20mV/DIV
LT3692A, 200kHz
LT3692A, 2MHz
BUCK, 200kHz
BUCK, 2MHz
3
4
5
6
VIN (V)
7
8
9
Figure 11. The LT3692A dropout enhancement
feature improves dropout performance over
a standard buck regulator at high switching
frequencies.
FREQUENCY
(kHz)
RT/SYNC
(kΩ)
V IN(MAX)
(V)
250
5.90
38
500
13.0
30
1000
28.0
15
1500
44.2
10
2250
69.8
6
2µs/DIV
Figure 12. Many regulators will enter pulse-skipping
mode when they can’t support the large step-down
ratio that occurs when the input voltage rises too
high. The pulse-skipping solution is automatic and
easy, but it significantly increases output noise.
Table 1. Maximum input voltage for constant
output voltage ripple (VOUT = 1.8V)
April 2011 : LT Journal of Analog Innovation | 15
VIN
6V TO 36V
4.7µF
×2
D1
D2
100pF
10k
PG1
IND2
LT3692A
VOUT2
VOUT1
L2
3.3µH
FB1
42.2k
FB2
CMPI1
CMPI2
CMPO1
CMPO2
SS1
DIV
33pF
49.9k
10k
D1, D4: CMDSH-4E
D2, D3: B340
28k
VOUT2
5V 2A
47µF 1MHz
100pF
100k
8.06k
PG2
ILIM2
VC2
RT/SYNC
680pF
0.47µF
SS2
ILIM1
VC1
0.1µF
D3
SW2
IND1
L1
6.8µH
100µF
×2 8.06k
100k
D4
SHDN2
BST2
SW1
0.47µF
VOUT1
1.8V 2A
250kHz
VIN2
VIN1
SHDN1
BST1
CLOCKOUT
1MHz
CLKOUT
TJ
GND
SW1
10V/DIV
ILIM1
330pF
10nF
100k
0.1µF
33pF
SW2
10V/DIV
36.5k
L1: IHLP2525CZER6R8M11
L2: IHLP2525CZER3R3M01
1µs/DIV
Figure 13. The LT3692 can avoid pulse skipping by decreasing the operating frequency of its low voltage
channel, while leaving the higher voltage channel at a higher frequency. By running the higher voltage channel
at a higher switching frequency, one can still use a small inductor and output capacitor for that channel. Here,
channel 2 (5V) runs four times faster than channel 1 (1.8V) by setting the DIV pin to 1.2V.
Figure 14. A 5V and 1.8V dual multi-frequency
converter avoids pulse-skipping mode for each
channel throughout the input range while minimizing
component sizes on each channel.
•The overall solution takes much
less space than multi-IC solutions.
in order to ensure safe functionality. By
sizing the external components for fault
conditions, rather than typical operating
conditions, the overall solution tends to
be oversized and unnecessarily expensive.
such as the inductors and diodes, must be
sized to withstand steady-state overload
conditions as well. If the maximum load
drawn from a buck output is 1A, but the
buck converter’s internal current limit is
set to 4A, then all external components
must be rated for the maximum 4A load
ONE SIZE DOESN’T FIT ALL
Even if a switching regulator, such as the
LT3692A, can safely withstand overload
conditions, all the external components,
Figure 17. Current limit programming with ILIM voltage
Figure 15. A 3.3V and 1.2V dual 2-stage converter
VIN
4.5V TO 35V
D1
4.7µF
24.9k
47µF
100k
SHDN2
BST2
8.06k
PG
IND1
IND2
LT3692A
VOUT2
VOUT1
FB1
CMPI1
CMPI2
CMPO1
CMPO2
0.1µF
100k
13k
ILIM2
VC2
RT/SYNC
33pF
68.1
100k
4.02k
FB1
CLKOUT
GND
TJ
CLOCKOUT
2.2MHz
10nF
D1, D4: CMDSH-4E
D2: B340
D3: PD3S220L-7
16 | April 2011 : LT Journal of Analog Innovation
VOUT2
200mV/DIV
0.1µF
100pF
VOUT2
1.2V 1A
47µF 2.2MHz
8.06k
22pF
0.1µF
220pF
40.2k
IL
1A/DIV
ILIM2
500mV/DIV
10ms/DIV
SS2
ILIM1
VC1
DIV
L2
0.5µH
FB2
SS1
680pF
D3
SW2
SW1
L1
4.7µH
D4
VIN2
VIN1
SHDN1
BST1
D2
0.22µF
VOUT1
3.3V 2.5A
550kHz
1µF
33.2k
L1: IHLP2525CZER4R7M11
L2: XPL2010 0.5µH
design features
A cascaded topology allows for increased operating frequencies
while avoiding undesirable pulse skipping that can occur at high
step-down ratios. Ripple is also reduced. This allows the design
to use significantly smaller inductors and capacitors.
LT3692A in the QFN package
Before
Limiting the output current of
each channel allows for the use
of smaller power components.
After
(layout of the circuit in Figure 15)
LT3692A in
the TSSOP
package
With the LT3692A’s built-in frequency divider, each channel can easily be set to
operate at an independent frequency. In this design, the low voltage channel
operates at high frequency without worrying about pulse skipping. This allows
the use of small-package capacitors and inductors.
Figure 16. Comparison of two designs for a dual-output 3.3V/2.5A and 1.2V/1A converter using the LT3692A. The smaller version of the circuit saves board space by
taking advantage of features that the larger circuit does not, including current-limiting the outputs, cascading the channels and running the two channels at different
switching frequencies.
The LT3692A remedies this problem by
providing an independent current limit
pin (ILIM). If full output current capability is not needed on one or both channels,
the user-selectable current limit allows
the use of smaller, cheaper components.
Each channel’s current limit can be set
from 2A to 4.8A by the ILIM pin voltage. An accurate 12µ A internal current source allows the current limit to
be programmed with a single external
resistor or voltage on the ILIM pin. The
ILIM pin may be grounded as well, limiting the maximum output current to 2A.
This feature allows the user to implement current foldback during start-up
simply by placing a small value capacitor in parallel with the current-limitprogramming resistor. The 12µ A internal
current source charges the optional
ILIM cap from zero volts to its final
steady-state value, allowing the current
limit to gracefully ramp from 2A to 4.8A.
Board space is significantly reduced
by using the ILIM feature, as shown in
Figure 16. By employing the ILIM pin
function, as well as operating the channels in cascade with independent switching frequencies, the power components
from the circuit in Figure 15 reduce
board space 3-fold, underscoring
the usefulness of the ILIM pin.
OVERLOAD CONDITIONS
If the load exceeds the maximum output
current, the output voltage drops below
the normal regulation point. The drop in
output voltage activates the VC pin clamp
and discharges the SS capacitor, lowering the SS voltage. The LT3692A regulates
the feedback voltage to the lowest voltage present at either the SS pin or the
internal 806mV reference. As a result,
the output is regulated to the highest voltage that the maximum output
current can support. Once the overload condition is removed, the output
soft-starts from the temporary voltage
level to the normal regulation point.
Figure 17 shows the output voltage and
inductor current for the 1.2V channel in
Figure 15 when loaded by a 0.2Ω load.
As the ILIM pin voltage is varied from
0V to 1.5V, the output voltage is regulated
between 0.32V and 0.96V, limiting the current between the range of 1.6A and 4.8A.
WATTS FROM HERE
AND WATTS FROM THERE
Ever wanted to draw power from a rail,
but needed just a few more watts? A
last-minute increase in power requirements leaves you stuck in a bind? Now
you can draw power from two different
sources with programmable limits for
each source. The independent VIN and
ILIM pins allow the two independent input
supplies in Figure 18 to be programmed
to different current limits. With the SS,
VC , and VOUT pins tied together, the two
inputs serve a single output rail. The
April 2011 : LT Journal of Analog Innovation | 17
4.7µF
VIN1
47.5k
13k
VIN2
SHDN1
BST2
BST1
D1 0.22µF
VOUT1
3.3V
4A
47µF
D2
L1
2.2µH
8.06k
24.9k
SW1
SW2
IND1
IND2
LT3692A
VOUT2
VOUT1
FB1
CMPI1
CMPI2
CMPO1
CMPO2
SS2
ILIM1
VC1
DIV
33pF
64.9k
21.0k
ILIM2
VC2
RT/SYNC
680pF
61.9k
18
L2
2.2µH
0.1µF
D4
D3
16
VOUT1
14
FB2
SS1
0.1µF
1µF
D5
SHDN1
SHDN2
VIN2
5V
2A MAX
CLKOUT
GND
TJ
FB1
SS1
D1, D4, D5: CMDSH-4E
VC1
D2, D3: B340
CLOCKOUT L1, L2: IHLP2525CZER2R2M01
2MHz
The LT3692A TJ pin outputs a voltage proportional to the internal junction temperature. At a junction temperature of 25°C, the
TJ pin outputs 250mV and has a slope of
10mV/°C. Without the aid of external circuitry, the TJ pin output is valid from 20°C
to 150°C with a maximum load of 100µ A.
To extend the operating temperature
range of the TJ output below 20°C, connect
a resistor from the TJ pin to a negative
supply as shown in Figure 20. The negative rail voltage and TJ pin resistor may be
calculated using the following equations:
VNEG
R1 ≤
PIN(CH1) + PIN(CH2)
10
PIN(CH1)
8
6
4
PIN(CH2)
2
0
10nF
0
0.5
1
1.5 2 2.5
ILOAD (A)
3
3.5
4
Figure 19. Power draw from two sources for single
output
Figure 18. Dual input single 3.3V output converter
ALWAYS KNOW YOUR
JUNCTION TEMPERATURE
12
36.5k
61.9k
power drawn from each rail is shown
in Figure 19. This solution provides
flexibility in rail voltages and utilization of available power, making it easy
to solve power-sharing problems.
INPUT POWER (W)
VIN1
12V
where TEMPMIN is the minimum temperature where a valid TJ pin output is required. VNEG = regulated
negative voltage supply.
For example,
TEMPMIN = −40°C
VNEG ≤ −0.8 V
VNEG = −1
R1 ≤
VNEG
= 30.2k
33µA
The simple charge pump circuit in
Figure 21 uses the CLOCKOUT pin output
to generate a negative voltage, eliminating the need for an external regulated
supply. Surface mount capacitors and
dual-package Schottky diodes minimize the board area needed to implement the negative voltage supply.
CONCLUSION
The LT3692A squeezes two complete
regulators, including dual monolithic
3.8A switches, into a 38-lead exposed
pad TSSOP or a 5mm × 5mm 32-lead
exposed pad QFN package. The two
channels operate independently, making it possible to produce two high
performance buck converters with one
part, thus minimizing circuit size and
simplifying complex designs. Separate
soft-start, current limit, power good, and
UV/OVLO features enable the designer to
address unique power sharing, solution
area, and start-up sequencing requirements. With a wide operating range and a
rich feature set, the LT3692A easily tackles
a wide variety of automotive, industrial
and distributed supply challenges. n
Notes
*Many thanks to Scott McClusky for his assistance in
producing this article
(2 • TEMPMIN(°C))
≤
100
VNEG
33µA
LT3692A
TJ
TJ
R1
LT3692A
VNEG
+
GND
30k
330pF
D4
CLKOUT
GND
D3
0.1µF
D3, D4: ZETEX BAT54S
Figure 20. Circuit to extend TJ operating region
18 | April 2011 : LT Journal of Analog Innovation
Figure 21. Negative rail generated from CLOCKOUT