Datasheet

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date
06/15/2015
page
1 of 7
SERIES: PYB15 │ DESCRIPTION: DC-DC CONVERTER
FEATURES
•
•
•
•
•
•
•
•
•
•
•
up to 15 W isolated output
industry standard pinout
4:1 input range (9~36 Vdc, 18~75 Vdc)
smaller package
single/dual regulated outputs
1,500 Vdc isolation
continuous short circuit, over current protection, over voltage protection
temperature range (-40~85°C)
UL 60950-1 approval
six-sided metal shielding
efficiency up to 90%
MODEL
input
voltage
output
voltage
output
current
output
power
ripple
and noise2
efficiency
typ
(Vdc)
range
(Vdc)
(Vdc)
min
(mA)
max
(mA)
max
(W)
max
(mVp-p)
typ
(%)
PYB15-Q24-S3
24
9~36
3.3
200
4000
13.2
100
87
PYB15-Q24-S5
24
9~36
5
150
3000
15
100
90
PYB15-Q24-S12
24
9~36
12
63
1250
15
100
89
PYB15-Q24-S15
24
9~36
15
50
1000
15
100
89
PYB15-Q24-S24
24
9~36
24
31
625
15
100
90
PYB15-Q24-D5
24
9~36
±5
±75
±1500
15
100
86
PYB15-Q24-D12
24
9~36
±12
±32
±625
15
100
88
PYB15-Q24-D15
24
9~36
±15
±25
±500
15
100
88
PYB15-Q48-S31
48
18~75
3.3
200
4000
13.2
100
87
PYB15-Q48-S5
48
18~75
5
150
3000
15
100
89
PYB15-Q48-S121
48
18~75
12
63
1250
15
100
88
PYB15-Q48-S15
48
18~75
15
50
1000
15
100
90
PYB15-Q48-D5
48
18~75
±5
±75
±1500
15
100
86
PYB15-Q48-D12
48
18~75
±12
±32
±625
15
100
88
PYB15-Q48-D15
48
18~75
±15
±25
±500
15
100
89
1
1
Notes:
1. UL approved
2. Ripple and noise are measured at 20 MHz BW by “parallel cable” method with 1 µF ceramic and 10 µF electrolytic capacitors on the output.
PART NUMBER KEY
PYB15 - QXX - XXX - X
Base Number
Input Voltage
Output
S = single
D = dual
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Output Voltage
Heatsink
"blank" = no heatsink
H = with heatsink
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CUI Inc │ SERIES: PYB15 │ DESCRIPTION: DC-DC CONVERTER
date 06/15/2015 │ page 2 of 7
INPUT
parameter
conditions/description
operating input voltage
24 Vdc input models
48 Vdc input models
min
typ
max
units
9
18
24
48
36
75
Vdc
Vdc
start-up voltage
24 Vdc input models
48 Vdc input models
9
17.8
Vdc
Vdc
under voltage shutdown1
24 Vdc input models
48 Vdc input models
7.5
16
surge voltage
for maximum of 1 second
24 Vdc input models
48 Vdc input models
-0.7
-0.7
start-up time
nominal input, constant load
filter
pi filter
Vdc
Vdc
50
100
Vdc
Vdc
10
ms
1
mA
models ON (CTRL open or connect TTL high level, 2.5~12 Vdc)
CTRL
models OFF (CTRL connect GND or low level, 0~1.2 Vdc)
2
input current (models OFF)
Notes:
1. Contact CUI if you are planning to use this feature in your application.
2. CTRL pin voltage is referenced to GND.
OUTPUT
parameter
conditions/description
typ
max
units
line regulation
full load, input voltage from low to high
min
±0.2
±0.5
%
load regulation
5% to 100% load
±0.5
±1
%
cross regulation
dual output models:
main output 50% load, secondary output from
10% to 100% load
±5
%
±1
±3
%
±0.5
±1
%
voltage accuracy
voltage balance
3
dual output, balanced loads
adjustability4
±10
%
kHz
switching frequency
PWM mode
300
transient recovery time
25% load step change
300
500
μs
transient response deviation
25% load step change
±3
±5
%
temperature coefficient
100% load
±0.02
%/°C
max
units
Note:
3. For dual output models, unbalanced loads should not exceed ±5%. If ±5% is exceeded, it may not meet all specifications.
4. Output trimming available on single output models only.
PROTECTIONS
parameter
conditions/description
short circuit protection
hiccup, continuous, automatic recovery
min
over current protection
over voltage protection
3.3 Vdc output models
5 Vdc output models
12 Vdc output models
15 Vdc output models
24 Vdc output models
typ
160
%
3.9
6.2
15
18
30
Vdc
Vdc
Vdc
Vdc
Vdc
SAFETY AND COMPLIANCE
parameter
conditions/description
isolation voltage
input to output for 1 minute at 1 mA max.
1,500
Vdc
isolation resistance
input to output at 500 Vdc
1,000
MΩ
safety approvals
UL 60950-1, CE
5
Note:
min
5. See specific models noted on page 1, excludes heat sink versions.
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typ
max
units
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CUI Inc │ SERIES: PYB15 │ DESCRIPTION: DC-DC CONVERTER
date 06/15/2015 │ page 3 of 7
SAFETY AND COMPLIANCE (CONTINUED)
parameter
conditions/description
conducted emissions
CISPR22/EN55022, class A, class B (external circuit required, see Figure 1-b)
min
typ
radiated emissions
CISPR22/EN55022, class A, class B (external circuit required, see Figure 1-b)
ESD
IEC/EN61000-4-2, class B, contact ± 4kV
radiated immunity
IEC/EN61000-4-3, class A, 10V/m
EFT/burst
IEC/EN61000-4-4, class B, ± 2kV (external circuit required, see Figure 1-a)
surge
IEC/EN61000-4-5, class B, ± 2kV (external circuit required, see Figure 1-a)
conducted immunity
IEC/EN61000-4-6, class A, 3 Vr.m.s
voltage dips & interruptions
IEC/EN61000-4-29, class B, 0%-70%
MTBF
as per MIL-HDBK-217F @ 25°C
RoHS
2011/65/EU
max
1,000,000
units
hours
ENVIRONMENTAL
parameter
conditions/description
min
operating temperature
see derating curves
storage temperature
storage humidity
non-condensing
case temperature
at full load, Ta=71°C
vibration
10~55 Hz for 30 min. along X, Y and Z axis
typ
max
units
-40
85
°C
-55
125
°C
5
95
%
105
°C
10
G
SOLDERABILITY
parameter
conditions/description
hand soldering
wave soldering
min
typ
max
units
1.5 mm from case for 10 seconds
300
°C
see wave soldering profile
260
°C
max
units
Peak.Temp 260ćMax
Every Wave Soldering
Time 4 sec.Max
250
Temperature (ć)
200
10 Sec Max
150
100
50
0
MECHANICAL
Time (sec.)
parameter
conditions/description
min
dimensions
board mount: 50.8 x 25.4 x 11.8
board mount with heatsink: 50.8 x 25.4 x 16.3
case material
aluminum alloy
weight
board mount
board mount with heatsink
typ
mm
mm
28
36
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g
g
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CUI Inc │ SERIES: PYB15 │ DESCRIPTION: DC-DC CONVERTER
date 06/15/2015 │ page 4 of 7
MECHANICAL DRAWING
BOARD MOUNT
units: mm[inch]
tolerance: ±0.3[±0.012]
pin diameter tolerance: ±0.10[±0.004]
pin height tolerance: ±0.50[±0.020]
Grid Size: 2.54mm x 2.54mm
PIN CONNECTIONS
PIN
Single
Output
Dual
Output
1
GND
GND
2
Vin
Vin
3
+Vo
+Vo
4
Trim
0V
5
0V
-Vo
6
CTRL
CTRL
Front View
PCB Layout
Top View
Bottom View
BOARD MOUNT WITH HEATSINK
units: mm[inch]
tolerance: ±0.3[±0.012]
pin diameter tolerance: ±0.10[±0.004]
pin height tolerance: ±0.50[±0.020]
Grid Size: 2.54mm x 2.54mm
PIN CONNECTIONS
PIN
Single
Output
Dual
Output
1
GND
GND
2
Vin
Vin
3
+Vo
+Vo
4
Trim
0V
5
0V
-Vo
6
CTRL
CTRL
Front View
PCB Layout
Top View
Top View
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CUI Inc │ SERIES: PYB15 │ DESCRIPTION: DC-DC CONVERTER
date 06/15/2015 │ page 5 of 7
DERATING CURVES
With heatsink
100
Load (%)
80
Without heatsink
60
Safe operating area
40
20
-40
-20
0
20
40
60 65
85
Ambient Temperature (°C)
EMC RECOMMENDED CIRCUIT
Table 1
Figure 1
Vin
LDM1
FUSE
CY1
Vin
C0
M OV
GND
Recommended external circuit components
Vin (Vdc)
(a)
+
DC / DC
C1
(b)
GND
CY2
FUSE
+Vo
Cout
LOAD
-Vo
( 0 V)
MOV
48
Choose according to input current
S14K35
S14K60
LDM1
4.7μH
4.7μH
C0
330μF/50V
330μF/100V
C1
1μF/50V
1μF/100V
CY1
1nF/2kV
1nF/2kV
CY2
1nF/2kV
1nF/2kV
Note:
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24
1. See Table 2 for Cout values.
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CUI Inc │ SERIES: PYB15 │ DESCRIPTION: DC-DC CONVERTER
date 06/15/2015 │ page 6 of 7
APPLICATION NOTES
1. Recommended circuit
This series has been tested according to the following recommended testing circuit before leaving the factory. This series should be
tested under load (see Figure 2). If you want to further decrease the input/output ripple, you can increase the capacitance accordingly or choose capacitors with low ESR (see Table 2). However, the capacitance of the output filter capacitor must be appropriate. If
the capacitance is too high, a startup problem might arise. For every channel of the output, to ensure safe and reliable operation, the
maximum capacitance must be less than the maximum capacitive load (see Table 3).
Figure 2
Single Output
Dual Output
Vin
+Vo
Vin
Cin
DC
DC
DC
Cin
Cou t
0V
GND
Cin
(µF)
Cout
(µF)
3.3
100
470
--
5
100
470
±5
12
100
220
±12
15
100
220
±15
100
100
--
24
0V
Cou t
-Vo
Table 3
Single Vout
(Vdc)
Note:
DC
GND
Table 2
+Vo
Cout
Dual Vout
(Vdc)
Cin
(µF)
Max. Capacitive Load1
(μF)
Cout
(µF)
Single Vout
(Vdc)
Max. Capacitive Load
(μF)
Dual Vout
(Vdc)
--
--
3.3
10200
--
--
100
220
5
4020
5
4800
100
100
12
1035
12
800
100
100
15
705
15
500
--
--
470
--
--
1
1. For each output.
24
Note:
1. For each output.
2. Output voltage trimming
Leave open if not used.
Figure 3
Application Circuit for Trim pin
(part in broken line is the interior of models)
R1
R2
RT
R1
R3
Trim
V re f
R3
RT
aR 2
R2-a
-R3
a=
Vref
R1
Vo’ - Vref
down : R T=
aR 1
R1-a
-R3
a=
Vo’ - Vref
R2
Vref
Trim
R2
0V
0V
Tr im up
up : R T=
+ Vo
+Vo
V re f
Formula for Trim Resistor
Note:
Tr im down
Table 4
Note:
Value for R1, R2, R3, and Vref refer to Table 4
RT: Trim Resistor
a: User-defined parameter, no actual meanings
Vo': The trim up/down voltage
Vout
(Vdc)
R1
(kΩ)
R2
(kΩ)
R3
(kΩ)
Vref
(V)
3.3
4.801
2.863
15
1.24
5
2.883
2.864
10
2.5
12
10.971
2.864
17.8
2.5
15
14.497
2.864
17.8
2.5
24
24.872
2.863
20
2.5
1. Minimum load shouldn't be less than 5%, otherwise ripple may increase dramatically. Operation under minimum load will not damage the converter, however, they may not meet all specifications listed.
2. Maximum capacitive load is tested at input voltage range and full load.
3. All specifications are measured at Ta=25°C, humidity<75%, nominal input voltage and rated output load unless otherwise specified.
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CUI Inc │ SERIES: PYB15 │ DESCRIPTION: DC-DC CONVERTER
date 06/15/2015 │ page 7 of 7
REVISION HISTORY
rev.
description
date
1.0
initial release
06/26/2013
1.01
updated spec
08/15/2013
1.02
added CE safety approval
10/29/2013
1.03
updated spec
08/18/2014
added UL approval to some models
06/15/2015
1.04
The revision history provided is for informational purposes only and is believed to be accurate.
Headquarters
20050 SW 112th Ave.
Tualatin, OR 97062
800.275.4899
Fax 503.612.2383
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[email protected]
CUI offers a two (2) year limited warranty. Complete warranty information is listed on our website.
CUI reserves the right to make changes to the product at any time without notice. Information provided by CUI is believed to be accurate and reliable. However, no responsibility is
assumed by CUI for its use, nor for any infringements of patents or other rights of third parties which may result from its use.
CUI products are not authorized or warranted for use as critical components in equipment that requires an extremely high level of reliability. A critical component is any component of a
life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness.