PLAC 100 www.vishay.com Vishay Sfernice Versatile Planar Transformer FEATURES • Patent No 99 00241 • Designed for switch mode power supply applications (transformer and choke inductor) • End user configures the transformer by using a software supplied • Frequency range: 50 kHz to 400 kHz • Suitable for surface mount or through hole • UL 94 V-0 material • High power up to 220 W • Operating temperature: -55 °C to +125 °C • Material categorization: for definitions of compliance please see www.vishay.com/doc?99912 QUICK REFERENCE DATA Type Size (L x W x H) Terminals Power Frequency range Planar transformer 40 mm x 35 mm x 12 mm SMD or through holes Up to 220 W 50 kHz to 400 kHz STANDARD ELECTRICAL SPECIFICATIONS INDUCTANCE μH 7 to 63 MODEL PLAC 100 POWER RANGE W up to 220 FREQUENCY kHz 50 to 400 POWER SUPPLY TOPOLOGY Flyback; forward; push-pull; bridge; half-bridge DIMENSIONS in millimeters (± 0.5) SMD Version Recommended PCB Layout Weight: 35 g 12 max. 0.1 min. 0.5 38 max. 32 max. 1 40 26 1.4 24 35 max. 11 x 2 11 x 2 PLAC100SUG 12 13 Through Hole Version 11 max. Recommended PCB Layout Weight: 35 g 3 min. 1 0.5 4 x Ø 1.5 = 29.2 19 = = 0.7 x 0.4 32 max. 24 24 x Ø 1.1 35 max. 30.5 11 x 2 11 x 2 12 13 = PLAC100PUG Document Number: 59054 1 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Revision: 11-Jan-16 PLAC 100 www.vishay.com Vishay Sfernice APPLICATIONS: DC/DC POWER SUPPLY PRINCIPLE OF USE • Switching mode power supplies Available windings: • DC/DC converters • 6 windings with 1 turn • 6 windings with 3 turns TECHNOLOGY PLAC 100 is a highly flexible planar transformer. Inhouse the design engineer can adapt the different combinations of serial and parallel configurations of the windings to give a substantial number of ratio and current possibilities via the supplied software. The user determines their own configuration of the windings via the PCB layout - software provided PLAC 100 SOFT. 1 2 3 4 5 6 7 8 9 10 11 12 The transformer is one of the first critical components in the design of power supply and converters. PLAC 100 allows a great versatility for many power supply topologies: forward, flyback, half-bridge, bridge ... Thanks to this adaptability it enables user to reduce and optimize times during the development and the production of power supplies. 1T 3T 1T 3T 1T 3T 1T 3T 1T 3T 1T 3T 24 23 22 21 20 19 18 17 16 15 14 13 Note • See also Application Notes: www.vishay.com/doc?59056 TECHNICAL DATA ALLOWING CONCEPTION Bsat Saturation flux density < 300 mT à 100 °C Ae Effective cross-sectional area of a core 113 mm2 Ve Effective volume of a core 4234 mm3 Rth Thermal resistance 22 °C/W f: 50 kHz to 200 kHz (excluded) Pc Core power loss f: 200 kHz (included) to 400 kHz Pc = 5.8 x 10- 6 ƒ ( Hz ) 1.51 B ( T ) 2.94 -------------- 2 Pc = 11 x 10- 9 ƒ ( Hz ) 1.96 B ( T ) 2.55 -------------- 2 f: Frequency; B: Peak-peak flux density ELECTRICAL CHARACTERISTICS at 25 °C 3 turn coil (13 to 24) Inductance without air gap (0.1 V, 10 kHz) 63 μH ± 25 % 1 turn coil (1 to 12) Inductance without air gap (0.1 V, 10 kHz) 7 μH ± 25 % 24 1 1s 3s 23 2 22 3 Al (nH) without air gap (UG) Al (nH) expendable RDC 1 turn coil (1 to 12) (typical value) 7000 100; 160; 250; 400; 630 1s 3s 4 21 5 20 1s 3 mΩ 3s 19 6 RDC 3 turn coil (13 to 24) (typical value) Hipot between 1 turn winding/3 turns winding with if < 100 μA 35 mΩ 18 7 1s 1000 VAC 3s 17 8 16 9 Hipot between 1 turn winding with if < 100 μA 300 VAC Hipot between 3 turn winding with if < 100 μA 300 VAC Hipot between winding and ground with if < 100 μA 800 VAC 1s 3s 10 15 11 14 1s 12 3s 13 Document Number: 59054 2 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Revision: 11-Jan-16 PLAC 100 www.vishay.com Vishay Sfernice FORWARD: Pout max.; Duty cycle = 0.45 FLYBACK: Pout max.; Duty cycle = 0.45 240 220 200 170 f = 400 kHz f = 350 kHz f = 300 kHz f = 250 kHz f = 200 kHz f = 150 kHz 160 150 140 130 160 Pout (W) Pout (W) 180 f = 400 kHz f = 350 kHz f = 300 kHz f = 250 kHz f = 200 kHz f = 150 kHz 140 120 110 100 120 90 100 80 80 60 30 70 40 50 60 70 80 90 100 60 30 40 50 60 Vin (V) MARKING • Vishay trademark • Part number • Manufacturing date 70 80 90 100 Vin (V) TERMINALS FINISH • e3 = Pure tin PACKAGING • Box of 15 pieces KIT WITH SOFTWARE FOR DESIGN SUPPORT ON PLAC 100 TRANSFORMER Document Number: 59054 3 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Revision: 11-Jan-16 PLAC 100 www.vishay.com Vishay Sfernice DIMENSIONSin millimeters (± 10) 255 48 210 FEATURES OF SOFTWARE • Interactive • Directly executable • Compatible with all versions of WINDOWS • Available on USB key HARDWARE REQUIREMENTS • • • • • PC compatible, WINDOWS 2000, XP and VISTA Minimum processor Intel P3 or equivalent RAM 128 Mo minimum Screen resolution 1024 x 768 minimum Directly executable, no installation required • English and French languages • Designed solutions on PDF format • Kit includes - Software in USB key - One part of each type (through hole) - 12 female headers WARNING: This software is a support to technical designers. User is responsible to validate the solution in its own configuration. Document Number: 59054 4 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Revision: 11-Jan-16 PLAC 100 www.vishay.com Vishay Sfernice KIT WITH VISHAY AZTRONIC (c) 2007-2014 CONFIGURATION PLAC 100 - V1.22 INPUT DATA Type of power supply: • Flyback • Forward • Push-pull • Bridge • Half-bridge Electrical data: • Input voltage (V) • Output voltage (V) • Power (W) • Frequency (kHz) Note • See also Application Note: www.vishay.com/doc?59057 OUTPUT DATA PCB layout Electrical data: • Maximum duty cycle • Ratio • Primary inductance (μH) • Input and output current (A) • Balance of power losses (W) • Winding resistance (Ω) • Difference between temperature inside PLAC 100 and ambient temperature The software allows to calculate all data for the choke inductance when power supply structure needs it. Document Number: 59054 5 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Revision: 11-Jan-16 PLAC 100 www.vishay.com Vishay Sfernice SAP PART NUMBERING P L MODEL A C 1 0 0 S 2 5 0 FORMAT STYLE TYPE 100 S = SMD P = Pin through hole UG = ungapped 100 = AL 100 160 = AL 160 250 = AL 250 400 = AL 400 630 = AL 630 KIT = one of each type (style P); one USB key with software; 12 female headers SPECIAL NUMBER (if applicable) Given by Vishay for custom design Document Number: 59054 6 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Revision: 11-Jan-16 Legal Disclaimer Notice www.vishay.com Vishay Disclaimer ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE. 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