Datasheet

G5V-2
Low Signal Relay
General-purpose, Low-cost,
Two-pole Relays for Signal Circults
• General-purpose DIL terminal layout.
• Wide switching power of 10 μA to 2 A.
• Fully-sealed type Relays standardized with bifurcated crossbar contacts. Highly
reliable in addition to its high environment resistance.
• Conforms to FCC Part 68 (impulse withstand voltage of 1,500 V for 10 x 160 µs
between coil and contacts and between contacts of the same polarity).
• High dielectric strength at 1,000 VAC between coil and contacts, and 750 VAC
between contacts of the same polarity.
• UL and CSA standard approved.
RoHS Compliant
■Model Number Legend
G 5 V-@- @
— —
1
2
■Application Examples
1. Number of Poles/ Contact form
2: 2-pole/DPDT (2c)
■Ordering Information
■Characteristics
Enclosure Contact Terminal
rating
form
shape
Model
Item
Classification
Contact resistance *1
Operate time
Release time
Insulation resistance *2
Between coil and
contacts
Dielectric
Between contacts
strength
of the same polarity
Between contacts
of different polarity
Between coil and
contacts
Impulse
Between contacts
withstand
of the same polarity
voltage
Between contacts
of different polarity
Vibration
resistance
Shock
resistance
Destruction
Malfunction
Destruction
Malfunction
Mechanical
Durability
Electrical
Failure rate (P level) (reference
value) *3
G
5
V
2
Standard
50 mΩ max.
High-sensitivity
100 mΩ max.
7 ms max.
3 ms max.
1,000 MΩ min. (at 500 VDC)
-
Minimum
Rated coil
packing
voltage
unit
3 VDC
5 VDC
6 VDC
Standard
G5V-2
9 VDC
12 VDC
PCB
Fully
DPDT
25
24 VDC
sealed
(2c) terminals
pcs/tube
48 VDC
5 VDC
12 VDC
HighG5V-2-H1
sensitivity
24 VDC
48 VDC
Note: When ordering, add the rated coil voltage to the model number.
Example: G5V-2 DC3.
Rated coil voltage
However, the notation of the coil voltage on the product case as well as
on the packing will be marked as @@ VDC.
Classification
• Telecommunication equipment
• Security equipment
2. Classification
None: Standard
H1: High-sensitivity
1,000 VAC, 50/60 Hz for 1 min
750 VAC, 50/60 Hz
for 1 min
500 VAC, 50/60 Hz for
1 min
1,000 VAC, 50/60 Hz for 1 min
1,500 V (10 x 160 μs)
1,500 V (10 x 160 μs)
1,500 V (10 x 160 μs)
10 to 55 to 10 Hz, 0.75 mm single amplitude
(1.5 mm double amplitude)
10 to 55 to 10 Hz, 0.75 mm single amplitude
(1.5 mm double amplitude)
1,000 m/s2
200 m/s2
100 m/s2
15,000,000 operations min.
(at 36,000 operations/hr)
AC: 100,000 operations
100,000 operations
min., DC: 300,000
min. (at 1,800
operations min.
operations/hr)
(at 1,800 operations/hr)
10 μA at 10 m VDC
-25°C to 65°C
-25°C to 70°C
Ambient operating temperature
(with no icing or
(with no icing or
condensation)
condensation)
Ambient operating humidity
5% to 85%
Weight
Approx. 5 g
Note: The above values are initial values.
*1. The contact resistance was measured with 10 mA at 1 VDC with a voltage
drop method.
*2. The insulation resistance was measured with a 500 VDC megohmmeter
applied to the same parts as those used for checking the dielectric strength.
*3. This value was measured at a switching frequency of 120 operations/min
and the criterion of contact resistance is 50 Ω. This value may vary
depending on the switching frequency and operating environment.
Always double-check relay suitability under actual operating conditions.
1
G5V-2
Low Signal Relay
■Ratings
●Coil
●Contacts
Must Must
Max.
operate release
Rated
Coil
Power
voltage
Rated
current resistance voltage voltage
consumption
Classification
(V)
voltage
(V)
(V)
(mA)
(Ω)
(mW)
% of rated voltage
3 VDC 166.7
18
5 VDC 100
50
6 VDC 83.3
72
75%
5%
120% Approx. 500
162
Standard 9 VDC 55.6
max.
min. (at 23°C)
12 VDC 41.7
288
24 VDC 20.8 1,152
48 VDC 12
4,000
Approx. 580
5 VDC 30
166.7
180% Approx. 150
12 VDC 12.5
960
High75%
5% (at 23°C)
24 VDC
8.33 2,880
Approx. 200
sensitivity
max.
min.
150%
48 VDC
6.25 7,680
Approx. 300
(at 23°C)
Note 1. The rated current and coil resistance are measured at a coil
temperature of 23°C with a tolerance of ±10%.
2. Operating characteristics are measured at a coil temperature of 23°C.
3. The maximum voltage is the highest voltage that can be imposed on the
relay coil.
Classification
Load
Contact type
Contact material
Standard
High-sensitivity
Resistive load
Bifurcated crossbar
Ag + Au-alloy
0.5 A at 125 VAC;
0.5 A at 125 VAC;
2 A at 30 VDC
1 A at 24 VDC
2A
125 VAC, 125 VDC
2A
1A
Rated load
Rated carry current
Max. switching voltage
Max. switching current
■Engineering Data
●Durability
Standard/G5V-2
High-sensitivity/G5V-2-H1
1
AC resistive load
1
0.7
0.5
0.5
DC resistive load
100
Durability (x104 operations)
AC resistive load
3
Durability (x104 operations)
2
Switching current (A)
Switching current (A)
-
G ●Maximum Switching Capacity
5
High-sensitivity/G5V-2-H1
V Standard/G5V-2
5
5
2
50
30 VDC resistive load
30
10
5
125 VAC resistive load
3
0
10
30
50
100
300 500
0.1
1
0
0
10
30
50
70
125
Switching voltage (V)
300
500
30
125 VAC resistive load
10
3
0.2
0.1
24 VDC resistive load
50
5
DC resistive load
0.3
100
1
1
2
3
0.5
1
Switching current (A)
Switching voltage (V)
1.5
Switching current (A)
160
Maximum coil voltage (%)
Maximum coil voltage (%)
●Ambient Temperature vs. Maximum Coil Voltage
Standard/G5V-2
High-sensitivity/G5V-2-H1
140
3 to 24 VDC
120
200
3 to 24 VDC
180
160
140
100
120
48 VDC
48 VDC
80
100
60
80
0
20
40
60
80
100
120
0
20
40
Ambient temperature (°C)
60
80
Ambient temperature (°C)
Note: The maximum coil voltage refers to the maximum value in a varying range
of operating power voltage, not a continuous voltage.
100
Sample: G5V-2
Number of Relays: 10 pcs
max.
X
min.
80
60
40
On the basis of rated voltage (%)
On the basis of rated voltage (%)
●Ambient Temperature vs. Must Operate or Must Release
Voltage
Standard/G5V-2
High-sensitivity/G5V-2-H1
Y
100
Sample: G5V-2-H1
Number of Relays: 10 pcs
max.
X
min.
80
0
-60
-40
-20
0
20
40
60
80
100 120
Ambient temperature (°C)
max.
X
min.
40
0
-60
Y
1,000
800
X
1,000
60
20
Must operate voltage
Must release voltage
High-sensitivity/G5V-2-H1
600
400
Z
1,000
X
1,000
Must operate voltage
Must release voltage
-40
-20
0
20
40
60
80
100 120
Ambient temperature (°C)
Shock direction
X
X'
Y
Z
Z'
Y'
400 Deenergized
600
600
400
Z
1,000
200
200
1,000
Z'
1,000
800
200
max.
X
min.
20
●Shock Malfunction
Standard/G5V-2
200
1,000
X'
800
Energized
1,000
Y'
Unit: m/s2
Sample: G5V-2 12 VDC
Number of Relays: 10 pcs
1,000
Z'
Shock direction
X
X'
Y
Z
Z'
Y'
400 Deenergized
600
1,000
X'
800
Energized
1,000
Y'
Unit: m/s2
Sample: G5V-2-H1 12 VDC
Number of Relays: 10 pcs
Conditions: Shock is applied in ±X, ±Y, and ±Z directions three times each with
and without energizing the Relays to check the number of contact
malfunctions.
2
G5V-2
Low Signal Relay
●Contact Reliability Test *1, *2
Standard/G5V-2
High-sensitivity/G5V-2-H1
1,000
1,000
100
Sample: G5V-2
Number of Relays: 10 pcs
Test conditions: Contact load WJ-926
80 Switching frequency: 1,800 operations/h
Must operate voltage
max.
60
min.
Sample: G5V-2
Number of Relays: 10 pcs
500 Test conditions: Contact
load WJ-926
Switching frequency:
300
1,800 operations/h
NO contact
NC contact
max.
100
1,000
Sample: G5V-2
Number of Relays: 10 pcs
500 Test conditions: 10 μA resistive load at 10 mVDC
Switching frequency: 7,200 operations/h
300
NO contact
max.
NC contact
Sample: G5V-2-H1
Number of Relays: 10 pcs
500 Test conditions: 10 μA resistive load at 10 mVDC
Switching frequency: 7,200 operations/h
max.
300
NO contact
NC contact
100
100
max.
Contact resistance (mΩ)
Contact resistance (mΩ)
●Dial Pulse Test
(Contact Resistance) *1
Contact resistance (mΩ)
On the basis of rated voltage (%)
●Dial Pulse Test
(with Must Operate and
Must Release Voltage) *1
Standard/G5V-2
max.
40
max.
50
50
50
min.
Must release voltage
min.
30
20
max.
min.
0
0.3 0.5 1
3 5
10
30 50 100
min.
min.
30
30
min.
min.
10
10
10
0
300
0.3 0.5 1
Operating frequency (×103 operations)
3 5
10
30 50 100
0
300
5
10
50 100
500 1,000
0
5
10
Operating frequency (×104 operations)
Operating frequency (×103 operations)
*1.
*2.
50 100
500 1,000
Operating frequency (×104 operations)
The tests were conducted at an ambient temperature of 23°C.
The contact resistance data are periodically measured reference values
and are not values from each monitoring operation. Contact resistance
values will vary according to the switching frequency and operating
environment, so be sure to check operation under the actual operating
conditions before use.
●High-frequency Characteristics
• Measurement Conditions
G5V-2
HR 8502A
Transmission
reflection
test-set
50Ω
Terminator
Note: The high-frequency characteristics data were measured using a dedicated circuit board and
actual values will vary depending on the usage conditions. Check the characteristics of the actual
equipment being used.
Terminals which were not being measured were terminated with 50 Ω.
Measuring impedance: 50 Ω
●High-frequency Characteristics
(Isolation) *1, *2
●High-frequency Characteristics
(Insertion Loss) *1, *2
Sample: G5V-2
Number of Relays: 5 pcs
20
(Average value (initial))
0
Return loss (dB)
Isolation (dB)
(Average value (initial))
Insertion loss (dB)
(Average value (initial))
0
●High-frequency Characteristics
(Return Loss, V.SWR) *1, *2
0.05
1.5
Sample: G5V-2
Number of Relays: 10 pcs
1.4
20
Between c-b
Between b-c
40
0
V.SWR
40
1.3
Between c-b
0.1
Between c-a
60
1.2
60
Between a-b
Return loss
Between c-a
0.15
Sample: G5V-2
Number of Relays: 5 pcs
0.2
0.5
100
3
5
10
30 50 100
300 500
1
3
5
100
10
30
Frequency (MHz)
Must operate time
Must release time
80
5
10
30 50 100
40
Sample: G5V-2
12 VDC
Number of
Relays: 50 pcs
Operating bounce time
Release bounce time
30
1.0
300 500
Frequency (MHz)
●Must Operate and Must
Release Time Distribution *1
High-sensitivity/G5V-2-H1
Number of contacts
Sample: G5V-2 12 VDC
Number of Relays: 50 pcs
3
Frequency (MHz)
●Distribution of Bounce
Time *1
Number of contacts
Number of contacts
●Must Operate and Must
Release Time Distribution *1
Standard/G5V-2
0.5 1
50 100
60
Sample: G5V-2-H1
Number of Relays: 50 pcs
Must operate time
Must release time
40
●Distribution of Bounce
Time *1
Number of contacts
0.5 1
100
1.1
80
80
80
Sample:
G5V-2-H1
Number of
Relays: 50 pcs
Operating bounce time
Release bounce time
60
60
20
40
40
20
10
20
20
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
5
Time (ms)
*1.
*2.
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
5
Time (ms)
0
0.5 1
1.5 2
2.5
3
3.5
4 4.5
5
5.5 6
Time (ms)
0
0.5 1
1.5 2
2.5
3
3.5
4 4.5
5
5.5 6
Time (ms)
The tests were conducted at an ambient temperature of 23°C.
High-frequency characteristics depend on the PCB to which the Relay is mounted. Always check these characteristics, including endurance, in the actual machine
before use.
3
G
5
V
2
-
RF
R
HP A
8501A
Storage
normalizer B
V.SWR
HR 8502A
Network
analyzer
G5V-2
Low Signal Relay
■Dimensions
G5V-2
PCB Mounting Holes (Bottom View)
Tolerance: ±0.1 mm
10.1max.
(9.9)*
20.5max.
(20.3)*
2.54
11.5max.
0.5 (11.4)*
Terminal Arrangement/
Internal Connections
(Bottom View)
Eight, 1 dia. holes
(1.2)
2.54
(1.2)
0.3
0.5
* Average value
7.62
3.5
Note: Each value has a tolerance of ±0.3 mm.
■Approved Standards
6
8
16
13 11
9
7.62
5.08 5.08
(1.3)
Orientation marks are indicated as follows:
• Please refer to “PCB Relays Common Precautions” for correct use.
Contact ratings
G5V-2
(1.3)
■Precautions
UL recognized:
(File No. E41515)
CSA certified: (File No. LR31928)
G5V-2
4
(No coil polarity)
0.4
Contact Coil
Model
form ratings
1
7.62
G5V-2-H1
2 A, 24 VDC at 40°C
2 A, 30 VDC at 40°C
DPDT 3 to 48
0.6 A, 110 VDC at 40°C 0.2 A, 110 VDC at 40°C
(2c)
VDC
0.6 A, 125 VAC at 40°C 0.5 A, 125 VAC at 40°C
-
G
5
V
2
Number of
test
operations
6,000
Correct Use
• Long-term Continuously ON Contacts
Using the Relay in a circuit where the Relay will be ON
continuously for long periods (without switching) can lead to
unstable contacts because the heat generated by the coil itself
will affect the insulation, causing a film to develop on the contact
surfaces. Be sure to use a fail-safe circuit design that provides
protection against contact failure or coil burnout.
• Relay Handling
When washing the product after soldering the Relay to a PCB,
use a water-based solvent or alcohol-based solvent, and keep
the solvent temperature to less than 40°C. Do not put the Relay
in a cold cleaning bath immediately after soldering.
· Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product.
· Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad
systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious
influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or
equipment, and be sure to provide the system or equipment with double safety mechanisms.
Note: Do not use this document to operate the Unit.
OMRON Corporation
Electronic and Mechanical Components Company
4
Contact: www.omron.com/ecb
Cat. No. K046-E1-06
0316(0207)(O)
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