Datasheet

G5RL
PCB Power Relay
Low-profile Relay with Various
Models
• Low profile: 15.7 mm in height.
• Creepage distance 8mm between coil and contacts
• 10 kV Impulse withstand voltage
• Models with AC coil available.
• High-Inrush model available (Inrush peak currents up to 100 A)
• Low Noise models available (Approx. 10 to 20 dB less sound
pressure than standard G5RL-Series Relays)
RoHS Compliant
■Model Number Legend
■Application Examples
G5RL- @ @-@ - @
•
•
•
•
1 2
3
4
1. Number of poles
1: 1-pole
3. Classification
None: Standard
E : High-capacity
2. Contact Form
None: SPDT (1c)
A : SPST-NO (1a)
4. Additional Models
None: Standard
HR: High-inrush
LN: Low Noise
Housing equipments
Audio-visual products
Office automation machines
Air-conditioners.
G
5
R
L
■Ordering Information
Classification
Terminal Shape
Contact form
Enclosure rating
Standard
SPST-NO (1a)
High-capacity
PCB terminals
Flux protection
Model
Rated coil voltage
G5RL-1A-LN
G5RL-1A-E-HR
G5RL-1A-E-LN
G5RL-1-E
SPDT (1c)
G5RL-1-E-HR
5VDC, 12VDC, 24VDC
5VDC, 12VDC, 24VDC, 48VDC
5VDC, 12VDC, 24VDC
24VAC, 100VAC, 115VAC/120VAC,
200VAC, 230VAC/240VAC
5VDC, 12VDC, 24VDC, 48VDC
Minimum
packing unit
100 pcs/tray
Note. When ordering, add the rated coil voltage to the model number.
Example: G5RL-1A-LN 5 VDC
Rated coil voltage
■Ratings
●Coil
Low Noise Models: G5RL-1A(-E)-LN
Rated Voltage
(VDC)
Rated current
(mA)
Coil resistance
(Ω)
5
106
47.2
12
44.2
272
24
22.1
1,086
Must operate voltage
(V)
Must release voltage
(V)
Max voltage
(V)
Power
consumption
(mW)
110%
Approx. 530
% of rated voltage
70% max.
10% min.
Note. The rated current and resistance are measured at a coil temperature of 23°C with a tolerance of ±10%.
1
G5RL
PCB Power Relay
High-Inrush Models: G5RL-1(A)-E-HR
Rated Voltage
(VDC)
Rated current
(mA)
Coil resistance
(Ω)
5
80
62.5
12
33.3
360
24
16.7
1,440
48
8.96
5,358
Must operate voltage
(V)
Must release voltage
(V)
Max. voltage
(V)
Power
consumption
(mW)
% of rated voltage
70% max.
10% min.
Approx. 400
130%
Approx. 430
Note. The rated current and resistance are measured at a coil temperature of 23°C with a tolerance of ±10%.
Models with AC Coil: G5RL-1-E
Rated current
at 50Hz
(mA)
Rated current
at 60Hz
(mA)
24
31.3
28.3
443
100
7.5
6.88
8,220
5.85/6.25
5.35/5.70
11,600
3.75
3.45
33,000
3.00/3.13
2.76/2.88
47,600
Rated Voltage
(VAC)
115/120
200
230/240
Coil resistance
(Ω)
Must operate voltage Must release voltage
(V)
(V)
Max. voltage
(V)
% of rated voltage
75% max.
15% min.
Power consumption
(mW)
110%
Approx. 750
Note 1. The rated current tolerance is +15%/-20%. All above data is based on coil temperature of 23°C.
2. Coil resistances are provided as reference values.
●Contacts
G
5 Low Noise Models: G5RL-1A(-E)-LN
R
L Load
Resistive load
Standard
Contact form
Contact Type
Contact material
Rated load
Rated carry current
Max. switching voltage
Max. switching current
High-capacity
SPST-NO (1a)
Single
Ag Alloy
12 A at 250 VAC
12 A at 24 VDC
12 A
16 A at 250 VAC
16 A at 24 VDC
16 A
250 VAC, 24 VDC
12 A
16 A
High-Inrush Models: G5RL-1(A)-E-HR
Resistive load
High-capacity
Load
Contact form
Contact Type
Contact material
Rated load
Rated carry current
Max. switching voltage
Max. switching current
SPST-NO (1a)
SPDT (1c)
Single
Ag Alloy
16 A at 250 VAC
16 A at 24 VDC
16 A
16 A at 250 VAC, 24VDC (NO)
5 A at 250 VAC, 24 VDC (NC)
16 A (NO), 5 A (NC)
250 VAC, 24 VDC
16 A
16 A (NO), 5 A (NC)
Models with AC Coil: G5RL-1-E
Load
Contact form
Contact Type
Contact material
Rated load
Rated carry current
Max. switching voltage
Max. switching current
2
Resistive load
High-capacity
SPDT (1c)
Single
Ag Alloy
16 A at 250 VAC, 24 VDC (NO)
5 A at 250 VAC, 24 VDC (NC)
16 A (NO), 5 A (NC)
250 VAC, 24 VDC
16 A (NO), 5 A (NC)
G5RL
PCB Power Relay
■Characteristics
●Low Noise Models: G5RL-1A(-E)-LN
Item
Contact resistance
Operate time
Release time
Insulation resistance
Classification
Standard
100 mΩ max.
15 ms max.
15 ms max.
1,000 MΩ min. (at 500 VDC)
High-capacity
Between coil and
6,000 VAC, 50/60 Hz for 1 min
contacts
Between contacts of
1,000 VAC, 50/60 Hz for 1 min
the same polarity
Impulse withstand
Between coil and
10 kV (1.2 × 50 μs)
voltage
contacts
Destruction
10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude)
Vilration sesistanse
Malfunction
10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude)
Destruction
1,000 m/s2
Shock resistance
Malfunction
100 m/s2
Mechanical
10,000,000 operation min. (at 18,000 operations/hr)
Durability
Electrical
50,000 operations min. (at 1,800 operations/hr)
50,000 operations min. (at 1,800 operations/hr)
Failure rate (P level) (reference )
100 mA at 5 VDC
Ambient operating temperature
-40° to 85°C (with no icing or condensation)
Ambient operating humidity
5% to 85%
Weight
Approx. 10 g
Note 1. Values in the above table are initial values.
2. The contact resistance is measured with 1 A applied at 5 VDC using a fall-of-potential method.
3. The insulation resistance is measured between coil and contacts and between contacts of the same polarity at 500 VDC.
4. The release time is value with a diode attached.
5. Failure rate (P level) was measured at a switching frequency of 120 operations/min.
Dielectric strength
G
5
R
L
●High-Inrush Models: G5RL-1(A)-E-HR
Item
Contact resistance
Operate time
Release time
Insulation resistance
Classification
High-capacity
100 mΩ max.
15 ms max.
5 ms max.
1,000 MΩ min. (at 500 VDC)
Between coil and contacts
6,000 VAC, 50/60 Hz for 1 min
Dielectric strength
Between contacts of the same polarity 1,000 VAC, 50/60 Hz for 1 min
Impulse withstand voltage
Between coil and contacts
10 kV (1.2 × 50 μs)
10 to 55 to 10 Hz, 0.75 mm single amplitude
Destruction
(1.5 mm double amplitude)
Vilration sesistanse
10 to 55 to 10 Hz, 0.75 mm single amplitude
Malfunction
(1.5 mm double amplitude)
Destruction
1,000 m/s2
Shock resistance
Malfunction
100 m/s2
Mechanical
10,000,000 operation min. (at 18,000 operations/hr)
Durability
Electrical
50,000 operations min. (at 1,800 operations/hr)
Failure rate (P level) (reference )
100 mA at 5 VDC
Ambient operating temperature
-40° to 85°C (with no icing or condensation)
Ambient operating humidity
5% to 85%
Weight
Approx. 10 g
Note 1. Values in the above table are initial values.
2. The contact resistance is measured with 1 A applied at 5 VDC using voltage drop method.
3. The insulation resistance is measured between coil and contacts and between contacts of the same polarity at 500 VDC.
4. The resistive load ratings for NO contact apply when there is no load on NC contact.
5. Failure rate (P level) was measured at a switching frequency of 120 operations/min.
●Models with AC Coil: G5RL-1-E
Item
Contact resistance
Operate time
Release time
Insulation resistance
Classification
High-capacity
100 mΩ max.
20 ms max.
20 ms max.
1,000 MΩ min. (at 500 VDC)
Between coil and contacts
6,000 VAC, 50/60 Hz for 1 min
Dielectric strength
Between contacts of the same polarity 1,000 VAC, 50/60 Hz for 1 min
Impulse withstand voltage
Between coil and contacts
10 kV (1.2 × 50 μs)
Destruction
10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude)
Vilration sesistanse
Malfunction
10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude)
Destruction
1,000 m/s2
Shock resistance
Malfunction
100 m/s2
Mechanical
10,000,000 operation min. (at 18,000 operations/hr)
Durability
Electrical
50,000 operations min. (at 720 operations/hr)
Failure rate (P level) (reference )
40 mA at 24 VDC
Ambient operating temperature
-40° to 70°C (with no icing or condensation)
Ambient operating humidity
5% to 85%
Weight
Approx. 10 g
Note 1. Values in the above table are initial values.
2. The contact resistance is measured with 1 A applied at 5 VDC using voltage drop method.
3. The insulation resistance is measured between coil and contacts and between contacts of the same polarity at 500 VDC.
4. The resistive load ratings for NO contact apply when there is no load on NC contact.
5. Failure rate (P level) was measured at a switching frequency of 120 operations/min.
3
G5RL
PCB Power Relay
■Engineering Data
100
Durability (x104 operations)
Switching current (A)
Low Noise Models: G5RL-1A(-E)-LN
●Maximum Switching Capacity
●Durability
G5RL-1A-E-LN
10
10000
1000
250 VAC resistive load
100
G5RL-1A-LN
10
1
1
10
100
1
1000
0
2
4
6
8
10
12
14
16
18
Switching current (A)
Switching voltage (V)
●Distribution of Sound Pressure
G
5
R
L
2. When Releasing
50
Quantity
Quantity
1. When Operating
Sample: G5RL-1A-LN 12 VDC
Number of relays: 100 pcs
Range:A weighted sound pressure level,
Fast, Max. hold
Device connected to coil: Diode
Testing environment:Room temperature and
humidity
Background noise: Approx. 30 dB max.
50
40
40
30
30
20
20
10
10
15 cm
Relay
Sponge
0
~36 ~38 ~40 ~42 ~44 ~46 ~48 ~50 ~52 ~54 ~56
Sound pressure (dB)
4
0
~36 ~38 ~40 ~42 ~44 ~46 ~48 ~50 ~52 ~54 ~56
Sound pressure (dB)
Microphone
G5RL
PCB Power Relay
■Dimensions
(Unit: mm)
G5RL-1A-LN
PCB Mounting Holes
(BOTTOM VIEW)
Four, 1.3±0.1 dia.
7.5±0.1
29.0 max.
(28.8)*
12.7 max.
(12.5)*
(2.3)
15.7 max.
(15.5)*
Terminal Arrangement/
Internal Connections
(BOTTOM VIEW)
3.5
0.43
@0.5
3.5±0.1
20±0.1
3
1
1
0.33
3.5
7.5
5
20
* Average value
4
(No coil polarity)
G5RL-1A-E-LN
G5RL-1A-E-HR
PCB Mounting Holes
(BOTTOM VIEW)
Six, 1.3±0.1 dia.
29.0 max.
(28.8)*
G
5
R
L
7.5±0.1
12.7 max.
(12.5)*
(2.3)
15.7 max.
(15.5)*
Terminal Arrangement/
Internal Connections
(BOTTOM VIEW)
3.5
@0.5
1
1
0.43
5±0.1
20±0.1
3
4
6
5
0.33
5
7.5
8
20
* Average value
(No coil polarity)
G5RL-1-E
G5RL-1-E-HR
PCB Mounting Holes
(BOTTOM VIEW)
5 ± 0.1
Eight, 1.3 ± 0.1 dia.
29.0 max.
(28.8)*
0.43
0.43
5
1
7.5 ± 0.1
15.7 max.
(15.5)*
12.7 max.
(12.5)*
3.5
@0.5
5 ± 0.1
20 ± 0.1
(2.3)
Terminal Arrangement/
Internal Connections
(BOTTOM VIEW)
1
2
3
4
8
7
6
5
7.5
5
0.33
20
* Average value
(No coil polarity)
5
G5RL
PCB Power Relay
■Approved Standards
●
UL Recognized (File No.E41643) and
Model
Contact form
CSA Certified (File No. LR31928)
Coil ratings
G5RL-1A-LN
SPST-NO (1a)
5 to 24 VDC
G5RL-1A--E-LN
SPST-NO (1a)
G5RL-1(A)-E-HR
5 to 48 VDC
STDT-NO (1a)
G5RL-1-E
24 to 240 VAC
(G5RL-1-E)
SPDT-NC (1b)
●
12 A, 250 VAC Resistive, 40°C
12 A, 24 VDC Resistive, 40°C
TV-5, 120 VAC, 40°C
16 A, 250 VAC Resistive, 40°C
16 A, 24 VDC Resistive, 40°C
TV-5, 120 VAC, 40°C
16 A, 277 VAC General, 40°C
16 A, 250 VAC General, 40°C
TV-5, 120 VAC, 40°C
A300 Pilot Duty, 720 VA, 240 VAC, 40°C
1/2 Hp, 120 VAC, 40°C
60 LRA/10 FLA, 250 VAC, 40°C
5 A, 250 VAC General, 40°C
5 A, 24 VDC Resistive, 40°C
Number of test
operations
100,000
25,000
50,000
25,000
50,000
25,000
30,000
6,000
50,000
VDE Certified (EN61810-1) (License No. 40007172)
Model
G5RL-1A-LN
G5RL-1A--E-LN
Contact form
SPST-NO (1a)
Coil ratings
5, 12, 24VDC
SPST-NO (1a)
G
5
R
L
Contact ratings
G5RL-1(A)-E-HR
5, 12, 24, 48 VDC
SPDT-NO (1a)
G5RL-1-E
SPDT-NO (1a)
24, 100, 115/120, 200,
230/240 VAC (50 Hz)
Contact ratings
12 A, 250 VAC cosφ=1, 85°C
16 A, 250 VAC cosφ=1, 85°C
16 A, 250 VAC cosφ=1, 85°C
240 VAC 100 A (0-P) Steady 10 A (rms), 85°C
240 VAC 50 A (0-P) Steady 5 A (rms), 85°C
16 A, 250 VAC cosφ =1, 70°C
Number of test
operations
60,000
30,000
15,000
50,000
100,000
15,000
■Precautions
●Please refer to “PCB Relays Common Precautions” for correct use.
Correct Use
●Mounting
• When mounting a G5RL-LN Relay (Silent Relay) on a PCB,
use a diode for surge absorption for the coil.
●Wiring of High-capacity Models (-E)
• High-capacity models (-E) have a structure that connects two
terminals from one contact. When designing the circuit, use
both terminals. If you use only one terminal, the Relay may be
unable to satisfy specified performance.
●Others
• Do not decrease coil voltage after operation and do not use a
pulse wave drive.
●Precautions for Correct Use
• This product is not suitable for vehicles such as automobiles
(including two-wheeled vehicles).
6
• If the product is used in the following applications, consult your
OMRON sales representative to check the necessary items
according to the specification sheets.Also make sure the
product is used within the specified ratings and performance
ranges with an ample margin and implement safety measures,
such as designing a safety circuit, to minimize danger should
the product fail.
a. Outdoor use, uses involving potential chemical
contamination or electrical interference.
b. Nuclear energy control systems, combustion systems,
railroad systems, aviation systems, medical equipment,
safety equipment, and equipment that could present a risk
to human life or body.
c. Equipment requiring a high level of reliability, such as gas,
water, or electrical supply systems.
G5RL
PCB Power Relay
G
5
R
L
examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product.
·Application
Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad
·systems,
aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious
influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or
equipment, and be sure to provide the system or equipment with double safety mechanisms.
Note: Do not use this document to operate the Unit.
OMRON Corporation
Electronic and Mechanical Components Company
Contact: www.omron.com/ecb
Cat. No. K132-E1-05
0214(0307)(O)
7
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