Datasheet

New Product
Crimped MIL Connector Sockets for Discrete Wires
XG5N/XG5N-U
Crimped Sockets for Discrete Wires
Join the MIL Connector Series
• XG5N-U Sockets with OMRON’s unique lock enable onehand insertion with a secure lock.
Save up to 24% of the space required for the XG4A.
■ Conceptual Application Diagram
Discrete wires
XG5N-U
XG5N
XG4C
XG4A
■ Ratings and Characteristics
Rated current
3 A/contact (with AWG22 wire)
2 A/contact (with AWG24 wire)
1 A/contact (with AWG26 or AWG28 wire)
Rated voltage
250 VAC
Contact resistance
20 mΩ max. (at 20 mV, 100 mA max.)
Insulation resistance
Withstand voltage
Total insertion force
1,000 MΩ min. (at 500 V DC)
■ Applicable Contacts and Wires
Applicable wires
Applicable
Contacts
(elements/element diameter (mm))
22
17/0.16
24
11/0.16
XG5W-0231
500 VAC for 60 s (leakage current: 1 mA max.)
No. of contacts × 1.96 N max.
XG5W-0232
Individual pull-out force 0.29 N min.
Insertion durability
50 times
Ambient operating
temperature
−55 to 105°C (with no icing at low temperature)
Conductor construction
AWG No.
(UL1007 twisted wires)
26
7/0.16
24
11/0.16
26
7/0.16
28
7/0.127
■ Materials and Finish
Housing
Fiber-glass reinforced PBT resin (UL94 V-2)/black
Lock Levers
Mating end
Contacts Crimped
section
POM resin (UL94 HB)/black
Phosphor bronze/nickel base, gold plated (0.15 μm)
Phosphor bronze/nickel base, tin plated (2.0 μm)
■ Mating
Mate.
XG5N Socket
Mate.
XG4A Plug
XG5N-U Socket with Lock
XG4C Plug
1
XG5N/XG5N-U
Crimped MIL Connector Sockets for Discrete Wires
■ Dimensions
(Unit: mm)
XG5N-U (with Lock Levers Attached)
(C)
(16.4)
(15.6)
(D)
A
B
2.54
2.54
Dimension (mm)
No. of contacts
A
B
C
D
10
17.26
10.16
26.80
26.20
14
22.34
15.24
31.88
31.28
16
24.88
17.78
34.42
33.82
20
29.96
22.86
39.50
38.90
26
37.58
30.48
47.12
46.52
30
42.66
35.56
52.20
51.60
34
47.74
40.64
57.28
56.68
40
55.36
48.26
64.90
64.30
50
68.06
60.96
77.60
77.00
60
80.76
73.66
90.30
89.70
64
85.84
78.74
95.38
94.78
6.10 7.90
XG5N
14.4
Polarity guide
Triangular mark
A
B
2.54
2.54
6.10
■ Ordering Information
Appearance Socket and Lock Set
Note: The Locks and Sockets
are provided separately.
Socket Housing
Lock Levers *1
Crimp Contacts, Type 1
Crimp Contacts, Type 2
Model
Model
Model
No. of
polarity
guides
Model
Model
0
XG5N-100-U
XG5N-100
1
XG5N-101-U
XG5N-101
14
1
XG5N-141-U
XG5N-141
16
1
XG5N-161-U
XG5N-161
20
1
XG5N-201-U
XG5N-201
26
1
XG5N-261-U
XG5N-261
30
1
XG5N-301-U
XG5N-301
34
1
XG5N-341-U
XG5N-341
40
1
XG5N-401-U
XG5N-401
1
XG5N-501-U
XG5N-501
2
XG5N-502-U
XG5N-502
1
XG5N-601-U
XG5N-601
2
XG5N-602-U
XG5N602
1
XG5N-641-U
XG5N-641
2
XG5N-642-U
XG5N-642
No. of
contacts
10
50
60
64
XG5W-0232
(loose contacts)
XG5W-0231-R *2
(reel contacts)
XG5W-0232-R *2
(reel contacts)
XG5U-0001
*1. Each XG5N-@@@ Connector requires two Lock Levers.
*2. Order the required number of reels (10,000 contacts).
Note: The pitch between the two polarity guides on Connectors with 50, 60, or 64 contacts is 22.86 mm.
2
XG5W-0231
(loose contacts)
XG5N/XG5N-U
Crimped MIL Connector Sockets for Discrete Wires
■ Specified Tools
● Manual Crimping Tool
XY2B-7007
● Automatic Applicator
Use an Applicator that is manufactured by Japan Automatic
Machine Co., Ltd. Contact information is provided below.
Japan:
Japan Automatic Machine Co., Ltd.
TEL 03-3756-1434
China:
Japan Automatic Machine Technology (Huizhou) Ltd.
6-1-B,Songshan Industrial Park, Huizhou Zhongkai Hi-Tech
Industrial Development Zone, Huizhou,Guangdong,China
TEL(86-752)2771-614 FAX(86-752)2771-619
South-eastern Asia:
Japan Automatic Machine Singapore Pte. Ltd.
HB Centre 12 Tannery Road #04-02, Singapore 347722
TEL 65-6545-8140 FAX 65-6545-8141
USA, Europe:
Toyojamco, Ltd.
8370 Burnahm Road Suite 200 EL Paso, TX 79907 USA
TEL (915)595-8825 FAX (915)595-8794
Model
XY2B-7007
● Contact Removal Tool
XY2E-0003
Model
XY2E-0003
Crimp Contacts, Type 1
Crimp Contacts, Type 2
Crimping Machine
Strip Crimper
Planned for the near
future. *1
SCA-106700 *2
*1. Inquire for details.
*2. This model number is for standard specifications.
Inquire for other specifications.
■ Safety Precautions
● Crimping Method
● Attaching the Lock Levers
Always use the specified Crimping Tool or Applicator to wire the
crimped contacts.
Refer to the instruction sheet that is provided separately for
details.
Attach the holes in the Lock Levers to the protrusions on both
sides of the housing and make sure that they are set securely.
● Contact Insertion Method
Confirm the orientation of the crimped contacts and then insert
them all the way to the back of the Socket. After insertion, confirm that the lances are securely set in the lance holes on the
socket housing.
Lance
Lance hole
● Precautions for Correct Use
Before Insertion
After Insertion (Set in Socket)
● Contact Replacement Method
To remove contacts that have been incorrectly inserted, always
use the XY2E-0003 Contact Removal Tool.
(1) Insert the end of the Removal
Tool into the lance hole in the
socket housing and press the
lance all the way inside the
socket housing.
(2) While pressing in on the lance,
pull out the Contact.
(3) Insert a new Contact.
When mating the Sockets with XG4C Box Plugs, always use the
XG5U-0001 Lock Levers. Otherwise the Connectors may
become disconnected due to vibration or shock.
● Storage
(1) Do not store the Sockets in locations subject to dust or high
humidity.
(2) Do not store the Sockets in locations close to sources of gasses such ammonia gas or sulfide gas.
Note: Do not use any Contacts that have been removed.
3
XG5N/XG5N-U
Crimped MIL Connector Sockets for Discrete Wires
• Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product.
• Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad
systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious
influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or
equipment, and be sure to provide the system or equipment with double safety mechanisms.
Note: Do not use this document to operate the Unit.
OMRON Corporation
Electronic and Mechanical Components Company
Contact: www.omron.com/ecb
Cat. No. G023-E1-04
1014(0112) (O)
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