May 2005 - Finally, High Voltage Current Sensing Made Easy

LINEAR TECHNOLOGY
MAY 2005
IN THIS ISSUE…
COVER ARTICLE
Finally, High Voltage
Current Sensing Made Easy ........... 1
Brendan Whelan, Glen Brisebois,
Albert Lee and Jon Munson
Issue Highlights ............................ 2
Linear Technology in the News… ... 2
DESIGN FEATURES
Versatile Buck-Boost Converter
Offers High Efficiency in a
Wide Variety of Applications ......... 8
Dave Salerno
Low EMI, Output Tracking, High
Efficiency, and Too Many Other
Features to List in a 3mm x 4mm
Synchronous Buck Controller ..... 11
Lin Sheng
Tiny RS232 Transceivers Run
Directly from Alkaline, NiMH
or NiCd Batteries ....................... 14
Kevin Wrenner and Troy Seman
Low Voltage Hot Swap™ Controller
with Inrush Current Control ........ 17
Chew Lye Huat
DESIGN IDEAS
............................................... 20–36
(complete list on page 20)
New Device Cameos...................... 37
Design Tools ................................ 39
Sales Offices................................ 40
VOLUME XV NUMBER 2
Finally, High Voltage
Current Sensing Made Easy
by Brendan Whelan, Glen Brisebois,
Albert Lee and Jon Munson
High Voltage Ability,
Flexibility and Accuracy
The LT6100 and LTC6101 are high
voltage precision high-side current
sense amplifiers. Their simple architectures make them flexible and easy
to use, while careful design has made
them reliable and robust.
Key features include high supply
range, user-configurable gains, low
input current, high PSRR and low
offset voltage. These features make
the LT6100 and LTC6101 perfect for
precision industrial and automotive
sensing applications as well as current-overload protection circuits.
The LT6100 operates to 48V, is
the simpler of the two to use, requiring almost no external components,
draws little power, and is tolerant of
several abnormal conditions such as
split inputs, power off, and reverse
battery.
The LTC6101 is the higher speed of
the two, operates to 70V, and is more
flexible, having external resistors set
the gain. Both parts are available in
a variety of small packages.
How Current Sensing Works
Current sensing is commonly accomplished in one of two ways. One
method is magnetic, where a structure
is created using permeable materials
to couple an m-field to a coil or Halleffect sensor. While non-intrusive to
the measured circuit, a coil type pickup
is intrinsically unable to provide
RSENSE
ILOAD
+ VSENSE –
VSUPPLY
LOAD
VSENSE = ILOAD • RSENSE
Figure 1. Typical high-side
current-sense circuit
any DC information (though exotic
“flux-gate” techniques are possible),
and Hall sensors generally lack the
accuracy and sensitivity for most DC
measurements.
The alternative is the introduction of
a known “sense” resistance in the load
path, thereby creating a small voltage
drop that is directly proportional to
the load current. Generally, the preferred connection for a sense resistor
is in the supply side of the circuit,
so that common grounding practices
can be retained and load faults can
be detected. In the case of positive
supply potentials, this connection is
commonly referred to as a “high-side”
sense configuration, as shown schematically in Figure 1. This means that
the sense voltage is a small difference
on a large common-mode signal from
the perspective of the sense amplifier,
which poses unusual demands on the
implementation to preserve accuracy
and dynamic range.
continued on page 3
, LTC, LT, Burst Mode, OPTI-LOOP, Over-The-Top and PolyPhase are registered trademarks of Linear Technology Corporation. Adaptive Power, C-Load, DirectSense, FilterCAD, Hot Swap, LinearView, Micropower SwitcherCAD, Multimode
Dimming, No Latency ΔΣ, No Latency Delta-Sigma, No RSENSE, Operational Filter, PanelProtect, PowerPath, PowerSOT,
SmartStart, SoftSpan, Stage Shedding, SwitcherCAD, ThinSOT, UltraFast and VLDO are trademarks of Linear Technology
Corporation. Other product names may be trademarks of the companies that manufacture the products.
DESIGN FEATURES
LT6100 and LT6101, continued from page 1
LOAD
Traditional grow-your -own
solutions use operational or instrumentation amplifiers, but these are
commonly limited in the voltage range
of operation and/or require a number
of additional components to perform
the voltage translation function to
create a ground-referenced readout
signal. Far better and simpler solutions
are attainable by using the LT6100 and
LTC6101, which solve most high side
current sensing requirements.
For an index of these and other current sense solutions, see Table 1. For
specific applications where the current
sensing is performed within dedicated
chips or chip sets, see Table 2.
Watch Out for Sources of
Current Sensing Error
As with any sensor design, there are
several potential sources of error to
consider. The accuracy of the circuit
depends largely on how well the value
of the sense resistor is known. The
sense resistor itself has defined tolerances and temperature dependencies
that introduce errors. Stray resistance
in the measurement path or large
dI/dt loops can also add errors. It is
important to properly implement Kelvin connections to the sense resistor
to minimize these effects.1
After sense resistance, the most
significant source of error is the voltage
offset of the sense amplifier, since it
generates a level-independent uncertainty in the measurement. This is
particularly important for preserving
accuracy at current levels that are
substantially below the maximum
design value. In some applications it
is desirable to calibrate out the static
component of this term (in software,
for example), but this may not always
be practical.
An additional error source to
consider is the tolerance of any resistors that may be required for setting
scale factors. This can contribute to
full-scale uncertainty along with the
sense resistor and Kelvin connection
1 This topic is covered in depth in “Using Current
Sensing Resistors with Hot Swap Controllers and
Current Mode Voltage Regulators” in Linear Technology Magazine, September, 2003, pp. 34–35.
Linear Technology Magazine • May 2005
RSENSE
100m
1
VIN
(VCC + 1.4V) TO 48V
8
VS–
RG1
5k
V S+
RG2
5k
+
–
R
25k
A1
VCC
2.7V TO 36V
–
2
VO1
Q1 RE
10k
+
RO
50k
VEE
FIL
A2
3
6
5
R/3
R
4
VOUT
A2
A4
7
Figure 2. LT6100 simplified schematic
tolerances. For the LT6100, scaling
resistors are all provided on-chip, so
the tolerances are well defined and
accounted for in the data sheet specifications. In the case of the LTC6101,
the scaling accuracy is set strictly by
the user’s choice of resistors, thereby
allowing optimization for particular
requirements.
LT6100 Theory of Operation
Figure 2 shows a simplified schematic
of the LT6100 sensing across a 100mΩ
sense resistor. The differential voltage
across the sense resistor is imposed
upon internal resistor RG2 by the
action of the op amp A1 through
Q1’s collector. The resulting current
through RG2 is thus I = VSENSE/RG2,
and this current flows through Q1 and
RO. The voltage which appears across
RO is RO • VSENSE/RG2. But RO is ten
times the value of RG2, so the voltage is
ILOAD
–
VSENSE
RSENSE
simply 10 • VSENSE. This gives rise to the
LT6100’s inherent gain of 10 up to this
point. The next stage involving op amp
A2 gives the designer the flexibility of
selecting further gain by grounding or
floating pins A2 and A4 or connecting
them to the output. Gains of 1, 1.25,
2, 2.5, 4, and 5 can be set here, for
overall gains of 10, 12.5, 20, 25, 40,
and 50. Series resistor RE is provided
between the two stages to allow simple
low pass filtering by adding a capacitor
at the FIL pin.
LTC6101 Theory of Operation
Figure 3 shows a simplified schematic
of the LTC6101 in a basic currentsense circuit. As before, a sense
resistor, RSENSE, is added in series
with the system supply at the positive
(high side) of the supply. The internal
amplifier of the LTC6101 acts as a
voltage follower, driving its inverting
+
VBATTERY
RIN
5
V+
10V
L
O
A
D
3
4
IN –
5k
–
IN +
5k
+
10V
LTC6101
V
–
2
OUT
IOUT
1
VOUT = VSENSE x
ROUT
RIN
ROUT
Figure 3. LTC6101 simplified schematic
3
DESIGN FEATURES
input (IN–) to the same voltage as its
non-inverting input (IN+). This sets a
voltage across RIN that is equal to the
voltage across RSENSE:
VR(IN) = VSENSE
VOUT
=
VSENSE
ROUT
RIN
Substitute:
The current in RIN is therefore:
IIN
and the gain is:
VSENSE = RSENSE • ISENSE
V
= SENSE
RIN
The amplifier inputs are high impedance, so this current does not flow into
the amplifier. It is instead conducted
through an internal MOSFET to the
OUT pin, where it flows through ROUT to
ground. The output voltage is then:
to yield the desired ratio of output
voltage to sense current:
VOUT
I SENSE
=
ROUT •RSENSE
RIN
As with most current-sense solutions, the input and output voltages,
VOUT = IIN • ROUT,
as well as output current, are dictated
by the application. In order to allow
compatibility with most circuits, the
LTC6101 supports input voltages
between 0V and 500mV. This makes
it suitable for most applications that
use a small series sense resistor (or
shunt). The LTC6101’s output may be
required to drive a comparator, ADC, or
other circuitry. The output voltage can
swing from 0V, since it is open-drain,
to 8V. The output current may be set
as high as 1mA, allowing useful speed
and drive capability. The external gain
resistors, RIN and ROUT, allow a wide
range of gains to work in concert with
these circuit constraints.
Table 1. Use this index of publications to find detailed applications information for current sensing solutions.
Publication
Hi Side/Low Side
Uni/Bi
Directional
VOS (CMRR)
Input Voltage/Feature
LT6100 Data Sheet
Hi Side
Uni
300
48V
LT6101 Data Sheet
Hi Side
Uni
300
60V
LT1787 Data Sheet
Hi Side
Bi
75µV
60V, 70µA
LT1990 Data Sheet, pp. 1, 16
Both
Bi
(80dB)
±250V
LT1991 Data Sheet, pp. 1, 19–22
Both
Bi
(80dB)
±60V
LT1995 Data Sheet, p. 20
Both
Bi
LTC2054 Data Sheet, p. 12
Hi Side
Bi
3µV
60V
LTC2054 Data Sheet, p. 1
Low Side
Uni
3µV
–48V
LT1494 Data Sheet, p. 1, 16
Hi Side
Uni, Bi
~1mV
36V
LTC2053 Data Sheet, p. 13
Hi Side (Both possible)
Uni
10µV
5V
LTC6800 Data Sheet, p. 1
Hi Side (Both possible)
Uni
100µV
5V
LTC6943 Data Sheet p. 1
Both
Uni
(120dB)
18V
LT1620 Data Sheet
Both
Uni
5mV
36V, power
LT1366 Data Sheet, p.1
Hi Side
Uni
200µV
36V
LT1797 Data Sheet, p. 1
Low Side
Uni
1mV
–48V, fast
Hi Speed
InfoCard 27
Various circuits
LT1637 Data Sheet, p. 13
Hi Side
Uni
~1mV
44V, Over-The-Top
LT1490A Data Sheet, p. 1
Hi Side
Bi
~1mV
12V, Over-The-Top
Design Note 341
Low Side
Uni
~1µV
–48V, Direct ADC
Linear Technology Magazine
Aug. 2004, p. 33
Low Side
Bi
2.5µV
Direct ADC
Design Note 297
Hi Side
Uni
2.5µV
Direct ADC
LTC1966 Data Sheet, pp. 29, 32
Both (AC)
Application Note 92
Hi Side
4
RMS Current
Uni
various
Avalanche PDs
Linear Technology Magazine • May 2005
DESIGN FEATURES
Features
The LTC6101:
Delivers Accuracy and Speed
in High Voltage Applications
The LTC6101 boasts a fully specified
operating supply range of 4V to 60V,
with a maximum supply voltage of
70V. Applications that require high
operating voltages, such as motor control and telecom supply monitoring,
or temporary high-voltage survival,
such as with automotive load dump
conditions, benefit from this wide supply range. The accuracy is preserved
across this supply range by a high
typical PSRR of 140dB.
The fast response time of the
LTC6101 makes it suitable for
overcurrent-protection circuits. The
typical response time is less than
1µs for the output to rise 2.5V on a
5V output transition. The LTC6101
can detect a load fault and signal
a comparator or microprocessor in
time to open a switch in series with
+
RIN
IN+
IN–
+
L
O
A
D
V
–
–
V
LTC6101
+
OUT
VOUT
ROUT
RIN+ = RIN– – RSENSE
Figure 4. Second input resistor minimizes
error due to input bias current
Both the LT6100 and LTC6101 are very
precise. They boast 300µV maximum
input offset (500µV and 535µV, respectively, over temperature). Neither
part draws supply current from the
input sense pins. The LT6100 draws
5µA from its Over-The-Top® inputs,
while the LTC6101 provides a separate
supply pin (V+) to be connected to the
sensed supply directly and draws only
100nA bias current at its inputs. This
makes the LTC6101 ideal for very
low current monitoring. In addition,
the LTC6101 sense input currents
are well matched so a second input
resistor, RIN+ (Figure 4), may be added
to cancel the effect of input bias. In
this way the LTC6101 effective input
bias error can be reduced to less than
15nA. The LT6100 provides these
matched resistors internally, reducing
its effective input bias current error
to below 1µA.
The LT6100:
Robust and Easy to Use
The LT6100 tolerates a reverse battery on its inputs up to –50V, while
guaranteeing less than 100µA of
resultant fault current. In addition, it
can also be used to sense across fuses
and MOSFETs as shown in Figure 5.
The LT6100 has no problem when
the fuse or MOSFET opens because it
has high voltage pnp’s and a unique
input topology that features full high
impedance differential input swing
Linear Technology Magazine • May 2005
SENSE–
V–
OPEN MOSFET
OR FUSE OK
ISENSE
TO LOAD
FROM SOURCE
VS–
VCC
VEE
OUT
ISENSE
RSENSE
TO LOAD
BATTERY
6.4V TO 48V
VS –
VCC
5V
0V
V S+
VCC
POWER DOWN OK
INPUTS REMAIN
HIGH IMPEDANCE
VEE
LT6100
A2 A4
VOUT
Figure 6. Remove power from the LT6100
with no need to disconnect the battery.
The LT6100 inputs remain high Z.
the load before supply, load or switch
damage occurs.
The architecture of the LTC6101
is the key to its flexibility. The gain
is completely controlled by external
resistors (RIN and ROUT, Figure 3). This
is convenient because most applications specify a small maximum shunt
voltage (to minimize power loss), which
must be matched to either a specific
comparator threshold or a desired ADC
resolution. This requires that gain be
SENSE–
V+
VOUT
LT6100
A2 A4
Figure 5. Sense across a MOSFET or
fuse without worry. LT6100 inputs
can split while remaining high Z.
SENSE+
+ –
VS+
+ –
Input Precision:
A Quick Comparison
capability to ±48V. This allows direct
sensing of fuse or MOSFET voltage
drops, without concern for the fuse or
MOSFET open circuit condition.
Another unique benefit of the
LT6100 is that you can leave it connected to a battery even when it is
unpowered. When the LT6100 loses
power, or is intentionally powered
down, both sense inputs remain high
impedance (see Figure 6). This is
due to the implementation of Linear
Technology’s Over-The-Top input topology at the front end. In fact, when
powered down, the LT6100 inputs
actually draw less current than when
powered up. Powered up or down, it
represents a benign load.
RIN–
+ –
VSUPPLY
V–
SENSE+
+ –
V+
OUT
a.
b.
Figure 7. The LT6101 achieves unparalled versatility in high side current sensing applications
by allowing the user to select the gain via external RIN and ROUT resistors. In most architectures,
some or all of these resistors are internal to the device, as shown here. Fixed gain devices, such
as in (a), limit flexibility. Those with fixed input resistors, as in (b), limit gain and speed.
5
DESIGN FEATURES
VSUPPLY
RSENSE
L
O
A
D
RIN
IN+
IN–
+ –
V–
V+
SERIES FILTER
OUT
LTC6101
LONG WIRE
ROUT
ADC
PARALLEL
FILTER
Figure 8. Open drain output enhances remote sensing accuracy.
VSUPPLY
RSENSE
L
O
A
D
RIN
IN
+
V–
–
+ –
IN
V+
V+
V–
LTC6101
OUT
ADC
ROUT
+
–
V–
Figure 9. Output reference level shifted above V–
carefully set to maintain performance.
In solutions where the gain resistors
are not user-selectable (Figure 7a),
the gain will be fixed, and may not be
set to an appropriate value. Another
approach is to include internal input
resistors (Figure 7b), which allows
user-configured gain, but may force
the use of a very large output resistor in order to get high gain (10-100
or more). A large output resistor will
cause the output to be slower and
Table 2. Linear Technology offers ICs for application-specific current-sensing solutions.
Use this table to find publications that cover specific applications.
6
Publication
Application
LTC4060 Data Sheet
NiMH/NiCd charger
Linear Technology Magazine Mar. 2003, p. 24
Battery chargers
Linear Technology Magazine May 2004, p. 24
Battery gas gauge
Application Note 89
5V, TEC Controller
Application Note 66, Application Note 84
Switch Mode Power
LT Chronicle Jan. 2003, p. 7
Automotive Temp
Design Note 1009
Photo Flash
Design Note 312
VRM9.x
Design Note 347
Bricks
LTC4259, LTC4267 Data Sheet
Power over Ethernet
Design Solution 43
Altera FPGAs
more susceptible to system noise,
and may be too high an impedance
to drive a desired ADC. The LTC6101
avoids these problems by allowing the
application designer to choose both
RIN and ROUT. RIN can be quite small,
its value limited only by the gain error
due to stray board resistance and the
1mA maximum output current specification. Therefore high gain and high
speed can be achieved even with small
VSENSE and ROUT requirements. Gain
accuracy is determined only by the
accuracy of the external resistors.
In addition, the open-drain output
architecture provides an advantage
for remote-sensing applications. If the
LTC6101 output must drive a circuit
that is located remotely, such as an
ADC, then the output resistor can
be placed near the ADC. Since the
open-drain output is a high-impedance current source, the resistive drop
in the output wire will not affect the
result at the converter. System noise
that is coupled onto the long wire can
be easily reduced with a series filter
placed before ROUT, or with a simple
capacitor in parallel with ROUT, with
no loss of DC accuracy (Figure 8). The
output may also be level shifted above
V– by terminating ROUT at a voltage
that is held higher than V– (figure 9),
provided that the maximum difference
between VOUT and V– does not exceed
the maximum specified output of the
LTC6101.
Applications
Micro-Hotplate Current Monitor
Materials science research examines
the properties and interactions of materials at various temperatures. Some
of the more interesting properties can
be excited with localized nano-technology heaters and detected using the
presence of interactive thin films.
While the exact methods of detection are highly complex and relatively
proprietary, the method of creating
localized heat is as old as the light bulb.
Figure 10 shows the schematic of the
heater elements of a Micro-hotplate
from Boston Microsystems (www.bostonmicrosystems.com). The physical
dimensions of the elements are tens
Linear Technology Magazine • May 2005
DESIGN FEATURES
White LED Current Controller
Figure 11 shows the LT6100 used in
conjunction with the LT3436 switch
mode power converter to efficiently
drive a white LED with a constant
current. By closing the switch on pin
A2 of the LT6100, its gain is adjusted
between 40 (open) and 50 (closed).
The FB pin of the LT3436 is a control pin referenced to a 1.2V set point.
When the FB pin is above 1.2V, the
LT3436 stops operation; when below
1.2V, the LT3436 continues operation.
The output voltage (>1.2V) is usually
regulated by applying a resistive divider from the output voltage back to
the FB pin to close the feedback loop.
To achieve a constant output current,
rather than a constant output voltage,
the feedback loop must convert the
load current to a voltage. Enter the
LT6100.
It senses the LED current by measuring the voltage across a 30mΩ
resistor, applies a gain, and feeds the
resulting voltage back to the FB pin.
Linear Technology Magazine • May 2005
VDR+
10
1%
VS–
IHOTPLATE
VS+
+ –
of microns. They are micromachined
out of SiC and heated with simple DC
electrical power, being able to reach
1000°C without damage.
The power introduced to the elements, and thereby their temperature,
is ascertained from the voltage-current
product with the LT6100 measuring
the current and the LT1991 measuring the voltage. The LT6100 senses
the current by measuring the voltage across the 10Ω resistor, applies
a gain of 50, and provides a ground
referenced output. The I to V gain is
therefore 500mV/mA, which makes
sense given the 10mA full scale heater
current and the 5V output swing of the
LT6100. The LT1991’s task is the opposite, applying precision attenuation
instead of gain. The full scale voltage
of the heater is a total of 40V (±20),
beyond which the life of the heater may
be reduced in some atmospheres. The
LT1991 is set up for an attenuation
factor of 10, so that the 40V full scale
differential drive becomes 4V ground
referenced at the LT1991 output. In
both cases, the voltages are easily read
by 0V–5V PC I/O cards and the system
readily software controlled.
5V
VCC
CURRENT
MONITOR
VOUT = 500mV/mA
LT6100
VEE A2 A4
MICRO-HOTPLATE
BOSTON
MICROSYSTEMS
MHP100S-005
5V
5V
M9
M3
M1
LT1991
P1
P3
P9
VOLTAGE
MONITOR
V + – VDR–
VOUT = DR
10
VDR–
www.bostonmicrosystems.com
Figure 10. LT6100 and LT1991 monitor the current and voltage
through a wide range of drive levels applied to a Microhotplate.
The 1.2V set point at the LT3436 can
be referred back across the sense
resistor by dividing by the LT6100
gains of 40 and 50. This gives 30mV
and 24mV respectively. Dividing by the
continued on page 28
D2
LED
L1
3µH
VIN
3.3V TO 4.2V
SINGLE Li-Ion
VIN
D1
B130
0.030
SHDN
FB
V S–
VCC
VOUT
VEE
MMBT2222
0.1µF
8.2k
LT6100
+ –
22µF
16V
CER
1210
124k
VC
GND
VS+
VOUT
VSW
LT3436
LED
ON
4.7µF
6.3V
CER
LED
CURRENT
WARNING! VERY BRIGHT
DO NOT OBSERVE DIRECTLY
A4
A2
OPEN: 1A
CLOSED: 800mA
4.99k
D1: DIODES INC.
D2: LUMILEDS LXML-PW09 WHITE EMITTER
L1: SUMIDA CDRH6D28-3R0
Figure 11. 1Amp/800mA white LED current controller
14V
RIN–
100Ω
VLOGIC
47k
FAULT OUTPUT
OFF ON
LT1910
FAULT
V+
IN
SENSE
TIMER
S4B85N06-05
GATE
GND
1µF
RIN+
100Ω IN+
RSENSE
+
V
10µF
63V
VOUT = 49.9 • ILOAD • RSENSE
FOR RSENSE = 5mΩ:
VOUT = 2.495V AT ILOAD =10A (FULL SCALE)
IN–
+
–
V+
–
LOAD
ILOAD
LTC6101
OUT
VOUT
4.99k
Figure 12. Automotive smart-switch with current readout
7
DESIGN IDEAS
battery voltage rises with its charge
(resulting in lower power dissipation
across the MOSFET) but it is the worst
case situation that one must account
for when determining the maximum
allowable values for charge current
and IC temperature.
Once the die temperature drops
below 115 °C, the LTC4059 returns to
constant-current mode straight from
constant temperature mode. As the
battery voltage approaches the 4.2V
float voltage, the part enters constantvoltage mode. In constant-voltage
mode LTC4059 begins to decrease the
charge current to maintain a constant
voltage at the BAT pin rather than a
constant current out of the BAT pin
(Figure 3).
Regardless of the mode, the voltage
at the PROG pin is proportional to
the current delivered to the battery.
During the constant current mode,
the PROG pin voltage is always 1.21V
indicating that the programmed charge
current is flowing out of the BAT pin.
In constant temperature mode or
constant voltage mode, the BAT pin
current is reduced. The charge current at any given charge cycle can be
determined by measuring the PROG
pin voltage using the formula ICHRG =
1000 • (1.21V/RPROG).
Using the battery voltage and the
PROG pin voltage information, the user
can determine the proper charge termination current level (typically 10%
of the full-scale programmed charge
current). Once the desired charge
current level is reached, the user can
terminate the charge cycle simply by
pulling up the EN pin above 1.2V.
LT6100, LTC6101, continued from page 7
high-side switch controls an N-channel MOSFET that drives a controlled
load, and uses a sense resistance
to provide overload detection (note
the surge-current of lamp filaments
may cause a protection trip, thus
are not recommended loads with the
LT1910). The sense resistor is shared
by the LT6101 to provide the current
measurement.
The LTC6101 supplies a current
output, rather than a voltage output, in
proportion to the sense resistor voltage
drop. The load resistor for the LTC6101
may be located at the far end of an
arbitrary length connection, thereby
sense resistor of 30mΩ gives set point
currents of 1A and 800mA.
Monitor the Current
of Automotive Load Switches
With its 60V input rating, the LTC6101
is ideally suited for directly monitoring
currents on vehicular power systems,
without need for additional supply
conditioning or surge protection
components.
Figure 12 shows an LT1910-based
intelligent automotive high-side switch
with an LTC6101 providing an analog current indication. The LT1910
28
Board Layout
Properly soldering the exposed metal
on the backside of the LTC4059
package is critical for minimizing the
thermal resistance. Properly soldered
LTC4059 on a 2500mm 2 double
sided 1oz copper board should have
a thermal resistance of approximately
60°C/W. When the LTC4059 is not
properly soldered (or does not have
enough copper), the thermal resistance rises, causing the LTC4059 to
enter constant-temperature mode
more often, thus resulting in longer
charge time. As an example, a correctly
soldered LTC4059 can deliver over
900mA to a battery from a 5V supply
at room temperature. Without a backside thermal connection, this number
could drop to less than 500mA.
Li  CC, ACPR
Two versions of the part are available,
depending on the needs of the battery
chemistry. The LTC4059 has a Li CC
pin, which disables constant-voltage
operation when it is pulled up above
0.92V. In this mode, the LTC4059
turns into a precision current source
capable of charging Nickel chemistry
batteries. In the LTC4059A, the Li CC
pin is replaced by an ACPR pin, which
monitors the status of the input voltage
with an open-drain output. When Vcc
is greater than 3V and 150mV above
the BAT pin voltage, the ACPR pin will
pull to ground; other wise the pin is
forced to a high impedance state.
Combining
Wall Adapter and USB Power
Figure 4 shows an example of combining wall adapter and USB power
inputs. In this circuit, MP1 is used to
prevent back conduction into the USB
port when a wall adapter is present
and D1 is used to prevent USB power
loss through the 1K pull-down resistor. The 2.43k resistor sets the charge
current to 500mA when the USB port
is used as input and the MN1 and
3.4k resistor is used to increase the
charge current to 850mA when the
wall adapter is present.
Conclusion
The LTC4059 is industry’s smallest
single cell Li-Ion battery charger capable of up to 900mA charge current. The
thermal regulation feature of LTC4059
allows the designer to maximize the
charge current and shorten the charge
time without the risk of damaging the
circuit. The small circuit size, thermal
protection, low supply current and
low external component count make
LTC4059 an ideal solution for small
portable and USB devices.
preserving accuracy even in the presence of ground-loop voltages.
Conclusion
The LT6100 and LTC6101 are precise
high side current sensing solutions.
Although very similar in obvious
respects, each has its unique advantages. The LT6100 draws much less
power, can be powered down while
maintaining high Z characteristics,
and has nearly indestructible inputs.
The LTC6101 can withstand up to 70V,
is infinitely gain configurable, and
provides an open drain output.
Linear Technology Magazine • May 2005