XC5 DIN Fine-fit Connectors International DIN standards; Solderless Connection Series (Fine Fit) ■ Backplane systems can be designed with ease with XC5 Connectors as conforming with DIN standards. ■ Using unique W-shaped pins, these Connectors prevent contacts from being bent or falling out. Ensures highly reliable connections. ■ Less damage to the through-holes in circuit boards. ■ The XC6-series Connectors can be used as Backplane Connectors. ■ Uses highly-reliable Twin-contact Sockets. ■ A special Press-fit Tool is available. RoHS Compliant ■ Ratings and Characteristics Rated current ■ Applicable Wrap Post Wire Sizes AWG30, AWG28, AWG26, or AWG24 (Solid wire: 0.25 to 0.51 mm dia.) 2A Rated voltage 300 VAC Contact resistance 20 mΩ max. (at 20 mV, 100 mA max.) ■ Wrap Post Length Insulation resistance 106 MΩ min. (at 100 VDC) 3 wires for the 13-mm contacts 4 wires for the 17-mm contacts Dielectric strength ■ Ratings for Fine-fit Connectors 1,000 VAC for 1 min (leakage current: 1 mA min.) Total insertion force 0.59 N max. per contact Rated current 2A Removal force 0.15 N min. (with test gauge, t = 0.56 mm) Contact resistance 5 mΩ max. (at 20 mV, 100 mA max.) Insertion durability 200 times −55 to 125°C (with no icing at low temperature) Pressure input 196 N max. per contact Ambient operating temperature Holding force 44.1 N min. Unit torque durability 0.022 N-m min. ■ Materials and Finish Type Plugs Housings Fiber-glass reinforced PBT resin (UL94 V-0)/gray Contacts Mating (See note.) end Copper alloy/nickel base, 0.4-μm gold plating Note: Vibration At 10 to 2,000 Hz, 1.52-mm amplitude, or 147 m/s2 will not interrupt current for more than 1 μ sec. Shock At 980 m/s2, will not break current for more than 1 μ sec. Sockets Fine fit Copper alloy/nickel base, gold flash plating Terminal Copper alloy/nickel base, 0.15-μm gold plating (See note.) For non-standard plating specifications, contact your OMRON representative. ■ Applicable Fine-fit Boards • Width 1.6 to 3.2 mm • Through-hole diameter 1.0 ±0.08 mm (Drill diameter 1.15 ±0.05 mm) Plating: Copper 25 mm min., or solder 5 mm min. on a copper base at least 25 mm thick. • Pitch error: ±0.03 mm max. 1 XC5B Double-row Sockets, DIN B-type, Fine-fit ■ Dimensions (unit: mm) XC5B-@@2P-11@@ (With straight terminals) Two, 2.8 dia. Coding Key slot Straight, 13 mm Straight, 4 mm Mounting holes (bottom view) 1±0.08 dia. Two, 2.8 dia. Straight, 17 mm Dimensions No. of contacts Dimensions (mm) C D B 32 54.2 44.4 38.10 49.36 42.3 5, 12 64 94.8 85.0 78.74 90.00 82.9 6, 13, 20, 27 100 140.5 130.7 124.46 135.72 128.7 10, 20, 31, 41 ■ Ordering Information Appearance No. of contacts Terminal type Straight terminals, Straight terminals, Straight terminals, 4 mm 13 mm 17 mm 32 XC5B-322P-1140 XC5B-322P-1131 XC5B-322P-1132 64 XC5B-642P-1140 XC5B-642P-1131 XC5B-642P-1132 100 XC5B-012P-1140 --- --- 2 Fine-fit DIN Connectors XC5 E Coding Key slot positions (contact No.) A XC5E Double-row Plugs, DIN Q-type, Fine-fit ■ Dimensions (unit: mm) XC5E-@@2P-11@@ (With straight terminals) Two, 2.8 dia. Coding Key position Straight, 13 mm Mounting holes (bottom view) Straight, 4 mm Two, 2.8 dia. 1±0.08 dia. Straight, 17 mm Dimensions No. of contacts Dimensions (mm) A B 32 54.2 47.4 64 94.8 88.0 100 140.5 133.7 C F Coding Key positions (contact No.) D E 38.10 44.6 43.3 49.36 5, 12 78.74 85.2 83.9 90.00 6, 13, 20, 27 124.46 130.9 129.7 135.72 10, 20, 31, 41 ■ Ordering Information Appearance No. of contacts Terminal type Straight terminals, Straight terminals, Straight terminals, 4 mm 13 mm 17 mm 32 XC5E-322P-1140 XC5E-322P-1131 64 XC5E-642P-1140 XC5E-642P-1131 XC5E-322P-1132 XC5E-642P-1132 100 XC5E-012P-1140 --- --- Fine-fit DIN Connectors XC5 3 XC5D Triple-row Sockets, DIN C-type, Fine-fit ■ Dimensions (unit: mm) XC5D-@@2P-11@@ (With straight terminals) Two, 2.8 dia. Coding Key slot Straight, 13 mm Straight, 4 mm Mounting holes (bottom view) 1±0.08 dia. Two, 2.8 dia. Dimensions No. of contacts Straight, 17 mm Dimensions (mm) C D A B 48 54.2 44.4 38.10 49.36 42.3 64* 94.8 85.0 78.74 90.00 82.9 6, 13, 20, 27 96 94.8 85.0 78.74 90.00 82.9 6, 13, 20, 27 *Has no center row (row b). ■ Ordering Information Appearance No. of Terminal type contacts Straight terminals, Straight terminals, Straight terminals, 4 mm 13 mm 17 mm 48 XC5D-482P-1140 XC5D-482P-1131 XC5D-482P-1132 64* XC5D-642P-1140 XC5D-642P-1131 XC5D-642P-1132 96 XC5D-962P-1140 XC5D-962P-1131 XC5D-962P-1132 *Has no center row (row b). 4 Fine-fit DIN Connectors XC5 E Coding Key slot positions (contact No.) 5, 12 XC5G Triple-row Plugs, DIN R-type, Fine-fit ■ Dimensions (unit: mm) XC5G-@@2P-11@@ (With straight terminals) Two, 2.8 dia. Coding Key position Straight, 13 mm Mounting holes (bottom view) Straight, 4 mm Two, 2.8 dia. 1±0.08 dia. Straight, 17 mm Dimensions No. of contacts Dimensions (mm) A B C D E F Coding Key positions (contact No.) 48 54.1 47.4 38.10 44.6 43.3 49.36 5, 12 64* 94.8 88.0 78.74 85.2 83.9 90.00 6, 13, 20, 27 96 94.8 88.0 78.74 85.2 83.9 90.00 6, 13, 20, 27 *Has no center row (row b). ■ Ordering Information Appearance No. of Terminal type contacts Straight terminals, Straight terminals, Straight terminals, 4 mm 13 mm 17 mm 48 XC5G-482P-1140 XC5G-482P-1131 XC5G-482P-1132 64* XC5G-642P-1140 XC5G-642P-1131 XC5G-642P-1132 96 XC5G-962P-1140 XC5G-962P-1131 XC5G-962P-1132 *Has no center row (row b). Fine-fit DIN Connectors XC5 5 ■ XC5 Accessories Press-fit Tool (XY2D-1005) • Hand-operated tool designed especially for mounting Fine-fit Connectors to a board. • Hand-operated for ease and safety. • The Press-fit Tool User’s Manual must be ordered separately. Specifications Handle Applicable Connectors XC5@-@@@P Fine-fit Max. pressure 2t Stroke (max.) 8 mm (handle) 283 mm (handle wheel) Handle wheel Pressure header Weight 80 kg Base area 500 mm × 530 mm Model Model Contact Repair Tools For Plugs • The tool works on top of the Connector. • This tool is used for correcting mistakes made with the Press-fit Tool. (plugs only) • For details on use, see the Fine-fit Connector Press-fit Tool User’s Manual. The User’s manual must be ordered separately. For plugs XY2D-1005 Rows No. of contacts Double rows (XC5E) Triple rows (XC5G) Model 32 XY2D-1007 64 XY2D-1006 100 XY2D-1035 48 XY2D-1009 96 (64) XY2D-1008 For sockets For Sockets Rows No. of contacts Double rows (XC5B) Triple rows (XC5D) Support Block and Plungers • The Support Block and Plungers (2) are set on top of the base board. • The Support Block is used to protect the fine-fit pins while the Press-fit Tool is being used. • The Plunger is inserted into the mounting holes. It functions as a positioner for the Connector and cushions the Contact Repair Tool. Model 32 XY2D-1011 64 XY2D-1010 100 XY2D-1036 48 XY2D-1013 96 (64) XY2D-1012 Support Blocks Rows No. of contacts Model Double rows 64 XY2D-1014 Triple rows 96 XY2D-1015 Note: Cut the XY2D-1014 when using Doublerow Connectors with 100 or 32 contacts. Cut the XY2D-1015 when using Triple-row Connectors with 100 or 32 contacts (no center row). Plungers Applicable board thickness 1.6 to 3.2 mm Model XY2D-1017 Setting the Repair Tool, Support Block, and Plunger • Base board is not supplied by OMRON. • The base board including the Support Block and Plunger are collectively called the Support Assembly. • Place the circuit board on top of the Support Assembly and place the whole thing on the Press-fit Tool. • Insert the Fine-fit Connectors into the board one at a time by moving the Support Assembly left and right. 6 Fine-fit DIN Connectors XC5 Pressure Tool header Contact Repair Tool Fine-fit Connector Circuit board (blackplane) Plunger Support Block Base board Note: When ordering the following Housings, order according to the number per box. Accessories for Backplane Systems Daughter board side Rear Side Backplane Housings (for DIN Connectors) Backplane Housing (MIL Flat, Double-row Double-row Type Type) Spacer (available in market) Nut (available in market) No. of contacts Model 32 XC5E-32 64 XC5E-64 No. of contacts 64 Note: The housing can be used only when the board thickness is 2.4 mm. It can be used only when the length of the DIN Fine-fit Connector is 17 mm. Triple-row Type No. of contacts Model 48 XC5G-48 96 (64) XC5G-96 Model XG4A-64A Spacer Backplane (mother board) Fine-fit Connector When using the housing, use the correct spacer for the board as shown below. Backplane housing Backplane Connector Terminal length 2.4-mm board 3.2-mm board 1.6-mm board 13 mm 0.5 mm (See note.) 1.3 mm 17 mm 4.5 mm 3.7 mm 5.3 mm Note: For wrap terminals only. Backplane Lock Lever Backplane lock lever XC6 Connector Housing for backplane (XC5G-96) Lever Base Backplane (mother board) Fine-fit Connector The XC6 Connector with a DIN Connector Cable can be locked with this lock lever. The lock lever also works as a spacer. Terminal length Thickness of of Fine-fit backplane (mm) Connector (mm) Model (See note.) Thickness of spacer base (mm) Securing screw M2.6 × 14 13 3.0 XC6Z-0001-1 0 13 2.4 XC6Z-0001-2 0.5 M2.6 × 14 13 1.6 XC6Z-0001-3 1.3 M2.6 × 14 17 3.2 XC6Z-0001-4 3.7 M2.6 × 18 17 3.0 XC6Z-0001-5 3.9 M2.6 × 18 17 2.4 XC6Z-0001-6 4.5 M2.6 × 18 17 1.6 XC6Z-0001-7 5.3 M2.6 × 18 Note: A set consists of a pair of levers, bases, screws, and nuts. Fine-fit DIN Connectors XC5 7 Precautions Correct Use Basic Mating Dimensions Mounting Prohibited area The basic mating dimensions conform to those of the XC5. See page 11 of DIN Twin-contact Connectors XC5. Top jig side: Mounting of parts is prohibited in the area of the max. outer shape + 1 mm. Press-fit Tools and Press-fit Precautions Bottom jig: Mounting of parts is prohibited in an area of the support block max. outer shape and plunger max. outer shape. OMRON provides manuals for Press-fit Tools and precautions. Contact your OMRON representative to request copies. Top jig (Unit: mm) Double rows Through-hole Diameters 17 94.80 Holes with 1.0 mm dia. are required by the above Fine-fit Connector. 16.5 Storage If the XG4A or XC6Z is stored with the lock half open, the resin parts may deteriorate, causing the lock to feel loose. When a Connector is not used, close or open the lock completely before you store the Connector. Triple rows 17 62 19.2 Support Blocks (unit: mm) Double rows 81.28 18.3 20 Triple rows 81.28 20.84 20 Plungers (unit: mm) 9 8 dia. 20 M3 2.6 dia. Note: An outline drawing of the 64-pin and 96-pin top jigs and support blocks is shown as a sample. For parts with other number of pins, contact your OMRON sales representative. 8 Fine-fit DIN Connectors XC5 • Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product. • Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or equipment, and be sure to provide the system or equipment with double safety mechanisms. Note: Do not use this document to operate the Unit. OMRON Corporation Electronic and Mechanical Components Company Contact: www.omron.com/ecb Cat. No. G051-E1-02 1014(0412)(O)