T OOLS HS52 AND E QUIPMENT G UIDE CONTENTS SYSTEM MATRIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 PART NUMBER STRUCTURE AND AIR MOTOR LOCATIONS . . . . . . . . .3 SYSTEM SET-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 09-19-2006 PB564 HS52 Tools and Equipment Alcoa Fastening Systems S YSTEM M ATRIX This Guide covers the following equipment. TOOLS: Where pictorial examples are given, the Tool shown is the HS52RM. HS52RM HS52-21-0-3-0 HS52-81-0-2-0 HS52-81-0-3-0 HS52-81-0-3-50 HS52RM-1-1-0 HS52RM-1-1-50 Instruction Manual part no. HK1076 (Due for release October 2006) SINGLE TOOL CONTROLLER: 125725 Instruction Manual part no. HK998 POWERIGS: Where pictorial examples are given, the Powerig shown is the 918. See individual Powerig instruction manuals for pressure settings and component identification. 940HS Instruction Manual part no. HK943 940-220HS Instruction Manual part no. HK943 918 series Instruction Manual part no. HK786 POWER SUPPLY: 125727-2 Instruction Manual part no. HK1001 2 HS52 Tools and Equipment Alcoa Fastening Systems Huck-Spin Part Numbers Structure HS52 - X X - X - X - X Custom Options: such as special hose length, etc. 0, 1, 2, 3: Trigger Option ( ) 0, 3, 5, 7: Handle Location 0, 1: Air Motor Type ( ) 2, 4, 5, 6, 8: Air Motor Location (see figure below) ( ) NOTE: -0 Option: No Trigger mounted on Hose Guard. -1 Option: Trigger located on front side of Hose Guard. -2 Option: Trigger located on rear side of Hose Guard. -3 Option: Triggers located on both front and rear sides of Hose Guard. ( ) NOTE: -0 Option: Standard Air Motor used. (NO LONGER AVAILABLE) -1 Option: Optional high-torque Air Motor used. HS52 Air Motor Locations REF: HS52-81-0-3-0 shown Hose Guard 0° Location 8 Location 2 315° 45° Air Motor Location 7 90° 270° Rear View of Tool 225° Location 6 135° 180° Location 5 3 Location 4 Location 3 HS52 Tools and Equipment Alcoa Fastening Systems S YSTEM S ET- UP 3 2 To Plant Air Supply 6 To 110VAC outlet 590434 Timer Codes Timer 1 Timer 2 Timer 3 Timer 4 Timer 5 Timer 6 Timer 7 Timer 8 - 4 HS52RM shown connected to Single Tool Controller 125725, Power Supply 125727-2, and Powerig 918 Spin ON to LS1 Spin ON from LS1 to LS2 Swage or Snub time (LS2 to Pressure) Delay after Hyd. Press. Off to Spin Off Start Spin Off to LS1 Open Spin On after Snub Hold Time Spin Off after LS1 Opens Error Codes Trig Rlsd Early Trigger released BEFORE swage complete -TD-1 Timed out - LS1 NOT reached during Spin ON -TD-2 Timed out - LS1 NOT reached, go to snub -TD-3 Time out SN - Pressure NOT reached during Snub -TD-4 Time out SW - Pressure NOT reached during Swage -TD-5 Timed out - LS1 NOT Released during spin Off -TD-6 Timed out - LS2 NOT Made after Snub -Check Transducer - Transducer NOT connected or FAULTY -Thimble Cnt. Max. - MAX thimble count has been reached -Anvil Cnt. Max. MAX anvil count has been reached 125727-2 Power Supply PRESSURE F1 F2 F3 F4 TRIGGER LIMIT SWITCH 1 LIMIT SWITCH 2 HuckSpin TOOLCONNECTED CAUTION OFF ON OF F CAUTION TOOL 1 ON WARNING CAUTION CAUTION CAUTION 8d POWERIG HYDRAULIC UNIT LEMO Connector 8c Air Hoses TOOL 2 CAUTION CAUTION 24 VAC 8b Hydraulic Hoses TOOL 1 TOOL 2 CAUTION 15 VAC 5 8a 918 Powerig To primary power source Connect to Nose Assy 6. Plug the Power Supply into a 110V outlet 1. Set pressures on Powerig hydraulic unit using Powerig instruction manual. 7. Adjust tool settings on the Single Tool Controller (Fig. 5) for an HS52 with a 5/8 fastener by following instructions provided in the Controller manual, then set swage pressure on Single Tool Controller to 5,800psi. 2. Connect primary air source to air fitting at top of Controller. 3. Connect hydraulic hoses from Controller to the Powerig. 8. Install Nose Assembly to the Tool, and attach Tool to the Single Tool Controller by connecting the hydraulic connectors, the air lines, and the Electric Cable Assembly. The system will then be ready for the Installation Sequence. 4. Plug electrical cable from Controller to Power Supply. 5. Plug power supply to powerig. NOTE: Be sure to connect “TOOL 1” from the Power Supply to the “TOOL 1” receptacle on the Powerig or “TOOL 2” to “TOOL 2”. 9. Turn on Powerig hydraulic unit. 4