EBBERT® RIVETING SOLUTIONS SALES & ENGINEERING GUIDE 11-17-2006 HK1060 Ebbert® Sales & Engineering Guide Alcoa Fastening Systems CONTENTS CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 TOOLS ERT1S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 & 4 ERT2S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 & 6 ERT3S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 & 8 ERT4S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 & 10 ERT5S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 & 12 ERT6S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 & 14 ERT2D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 & 16 ERT4D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 & 18 ERT1SMQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 & 20 ERT2SMQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 & 22 ERT2DL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 & 24 ERT9 & ERT9V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 & 26 POWER SYSTEMS EPS1V & EPS1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 EPS2V & EPS2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 EPS4, EPS4MP-4 & EPS4MP-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 EPS6V (PNEUMATIC POWER SOURCE) . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 ERT7 & ERT8 (PNEUMATIC TOOLS) . . . . . . . . . . . . . . . . . . . . . . . . . .31 - 33 BA1 (Air Balance Arm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 PULLING HEAD SAMPLE PULLING HEAD DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . .35 NOSEPIECES AND RELATED RIVET TYPE/SIZE . . . . . . . . . . . .36 & 37 HUCK WORLD-WIDE LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Alcoa Fastening Systems 2 Ebbert® Sales & Engineering Guide Alcoa Fastening Systems ERT1S (Single Acting) - 3/32 - 3/16 Blind Rivets Pistol Style Tool Lightest Weight Tool In The Product Line (3lbs.) Fastest Cycle Time 3/4” Of Pull Stroke Rated Pull Force 1,992 lbs. Tool Designed For Remote Pintail Collection 3.00 76.2 6.08 154.6 7.04 178.8 2.00 50.8 8.10 205.7 1.25 31.7 .69 17.5 .97 24.6 INCHES MM Alcoa Fastening Systems 3 5.02 127.4 Ebbert® Sales & Engineering Guide Alcoa Fastening Systems ERT1S (Single Acting Tool) Available Pulling Heads Available Hose Assemblies H A 1 x_ _ P H _ F _ _ 1 2 3 1 2 3 4 5 6 6 A 8 B 10 C 12 15 H Note: A = Vacuum Tube 3/16 - 1/4 B = Vacuum Tube 3/16 C = Vacuum Tube 3/32 - 1/8 Note: 8’ & 12’ are Standard Call for Price and Available for all other lengths Available Power Sources: EPS1V P H 1 Pulling Head Jaw Type: 1 2 3 4 5 = = = = = F 1 F = Follower S = Spreader 1 = 1-1/4” (Standard) 2 = 3-3/4” 3 = 5-5/8” 4 = 7-3/4” 5 = 8-3/4” 6 = 11” Notes: - 1-6 Refer to A Dimension on Tech Data Drawings in Rear of Manual. 3/32 - 5/32 2 Piece Jaw Blind Rivet 3/16 - 1/4 2 Piece Jaw Blind Rivet 3/16 - 1/4 3 Piece Jaw Blind Rivet Plastic Blind Rivet 1/8” Plastic Blind Rivet 5mm & 6mm - PULLING HEAD DESIGNATION CHART Alcoa Fastening Systems Nose Length: 4 If Nose Piece Thread Size is Designated as H Add 1/8” to Nose Length. I H Tool: Nose Piece Thread Size: No Letter = Standard (3/8) H = Heavy Duty (7/16) If Follower: No Letter = ERT1S, 2S & ERT1D I = ERT3S & 4S P = ERT9 & 9V L = ERT5S & 6S If Spreader: No Letter = ERT2D, ERT4D If Plastic Rivet: No Letter = ERT7S I = ERT8S Ebbert® Sales & Engineering Guide Alcoa Fastening Systems ERT2S (Single Acting) - 3/32 – 1/4 Blind Rivets Pistol Style Tool Light Weight Tool (3.25 lbs.) Fast Cycle Time 15/16” Of Pull Stroke Tool Designed For Remote Pintail Collection Rated Pull Force 4,330 lbs. 3.50 88.9 2.05 52.0 8.66 220.1 1.44 36.5 .88 22.2 6.22 158.0 7.42 188.3 2.00 50.8 Alcoa Fastening Systems INCHES MM 5 5.14 130.5 Ebbert® Sales & Engineering Guide Alcoa Fastening Systems ERT2S (Single Acting Tool) Available Pulling Heads Available Hose Assemblies H A 1 x_ _ P H _ F _ _ 1 2 3 1 2 3 4 5 6 6 A 8 B 10 C 12 15 H Note: A = Vacuum Tube 3/16 - 1/4 B = Vacuum Tube 3/16 C = Vacuum Tube 3/32 - 1/8 Note: 8’ & 12’ are Standard Call for Price and Available for all other lengths Available Power Sources: EPS1V P H 1 Pulling Head Jaw Type: 1 2 3 4 5 = = = = = F 1 F = Follower S = Spreader 1 = 1-1/4” (Standard) 2 = 3-3/4” 3 = 5-5/8” 4 = 7-3/4” 5 = 8-3/4” 6 = 11” Notes: - 1-6 Refer to A Dimension on Tech Data Drawings in Rear of Manual. 3/32 - 5/32 2 Piece Jaw Blind Rivet 3/16 - 1/4 2 Piece Jaw Blind Rivet 3/16 - 1/4 3 Piece Jaw Blind Rivet Plastic Blind Rivet 1/8” Plastic Blind Rivet 5mm & 6mm - PULLING HEAD DESIGNATION CHART Alcoa Fastening Systems Nose Length: 6 If Nose Piece Thread Size is Designated as H Add 1/8” to Nose Length. I H Tool: Nose Piece Thread Size: No Letter = Standard (3/8) H = Heavy Duty (7/16) If Follower: No Letter = ERT1S, 2S & ERT1D I = ERT3S & 4S P = ERT9 & 9V L = ERT5S & 6S If Spreader: No Letter = ERT2D, ERT4D If Plastic Rivet: No Letter = ERT7S I = ERT8S Ebbert® Sales & Engineering Guide Alcoa Fastening Systems ERT3S (Single Acting) 3/32 – 3/16 Blind Rivets Inline Style Tool Tool Designed To Be Used With Counter Balancer Fastest Cycle Time 3/4” Of Pull Stroke Tool Designed For Remote Pintail Collection Rated Pull Force (1,992 lbs.) Weight (3.5 lbs.) 2.05 52.0 - INCHES MM 12.5 319.3 3.50 88.9 8.63 219.3 3.75 95.2 1.37 34.7 9.71 246.5 2.00 50.8 Alcoa Fastening Systems 7 Ebbert® Sales & Engineering Guide Alcoa Fastening Systems ERT3S (Single Acting Tool) Available Hose Assemblies Available Pulling Heads H A 1 x_ _ P H _ F _ I _ 1 2 3 H 1 2 3 4 5 6 6 A 8 B 10 C 12 15 Note: A = Vacuum Tube 3/16 - 1/4 B = Vacuum Tube 3/16 C = Vacuum Tube 3/32 - 1/8 Note: 8’ & 12’ are Standard Call for Price and Available for all other lengths Available Power Sources: EPS1V P H 1 Pulling Head Jaw Type: 1 2 3 4 5 = = = = = F 1 F = Follower S = Spreader 1 = 1-1/4” (Standard) 2 = 3-3/4” 3 = 5-5/8” 4 = 7-3/4” 5 = 8-3/4” 6 = 11” Notes: - 1-6 Refer to A Dimension on Tech Data Drawings in Rear of Manual. 3/32 - 5/32 2 Piece Jaw Blind Rivet 3/16 - 1/4 2 Piece Jaw Blind Rivet 3/16 - 1/4 3 Piece Jaw Blind Rivet Plastic Blind Rivet 1/8” Plastic Blind Rivet 5mm & 6mm - PULLING HEAD DESIGNATION CHART Alcoa Fastening Systems Nose Length: 8 If Nose Piece Thread Size is Designated as H Add 1/8” to Nose Length. I H Tool: Nose Piece Thread Size: No Letter = Standard (3/8) H = Heavy Duty (7/16) If Follower: No Letter = ERT1S, 2S & ERT1D I = ERT3S & 4S P = ERT9 & 9V L = ERT5S & 6S If Spreader: No Letter = ERT2D, ERT4D If Plastic Rivet: No Letter = ERT7S I = ERT8S Ebbert® Sales & Engineering Guide Alcoa Fastening Systems ERT4S (Single Acting) 3/32 – 1/4 Blind Rivets Inline Style Tool Tool Designed To Be Used With Counter Balancer Fast Cycle Time 15/16” Of Pull Stroke Tool Designed For Remote Pintail Collection Rated Pull Force (4,330 lbs.) Weight (3.5 lbs.) 2.05 52.0 - INCHES MM 12.5 319.3 3.50 88.9 8.63 219.3 3.75 95.2 1.37 34.7 9.71 246.8 2.00 50.8 Alcoa Fastening Systems 9 Ebbert® Sales & Engineering Guide Alcoa Fastening Systems ERT4S (Single Acting Tool) Available Hose Assemblies Available Pulling Heads H A 1 x_ _ P H _ F _ I _ 1 2 3 1 2 3 4 5 6 6 A 8 B 10 C 12 15 H Note: A = Vacuum Tube 3/16 - 1/4 B = Vacuum Tube 3/16 C = Vacuum Tube 3/32 - 1/8 Note: 8’ & 12’ are Standard Call for Price and Available for all other lengths Available Power Sources: EPS1V P H 1 Pulling Head Jaw Type: 1 2 3 4 5 = = = = = F 1 F = Follower S = Spreader 3/32 - 5/32 2 Piece Jaw Blind Rivet 3/16 - 1/4 2 Piece Jaw Blind Rivet 3/16 - 1/4 3 Piece Jaw Blind Rivet Plastic Blind Rivet 1/8” Plastic Blind Rivet 5mm & 6mm 1 = 1-1/4” (Standard) 2 = 3-3/4” 3 = 5-5/8” 4 = 7-3/4” 5 = 8-3/4” 6 = 11” Notes: - 1-6 Refer to A Dimension on Tech Data Drawings in Rear of Manual. - PULLING HEAD DESIGNATION CHART Alcoa Fastening Systems Nose Length: 10 If Nose Piece Thread Size is Designated as H Add 1/8” to Nose Length. I H Tool: Nose Piece Thread Size: No Letter = Standard (3/8) H = Heavy Duty (7/16) If Follower: No Letter = ERT1S, 2S & ERT1D I = ERT3S & 4S P = ERT9 & 9V L = ERT5S & 6S If Spreader: No Letter = ERT2D, ERT4D If Plastic Rivet: No Letter = ERT7S I = ERT8S Ebbert® Sales & Engineering Guide Alcoa Fastening Systems ERT5S (Single Acting) - 3/32 – 5/32 Blind Rivets Limited Access Style Tool (Not Core Product) Tool Designed To Be Used In Confined Spaces Fast Cycle Time 7/8” Of Pull Stroke 2.02 51.4 3.0 76.2 10.75 273 .75 19 1.19 30.2 .938 23.8 3.38 85.9 6.407 162.7 INCHES mm Alcoa Fastening Systems 11 Ebbert® Sales & Engineering Guide Alcoa Fastening Systems ERT5S (Single Acting Tool) Available Pulling Heads Available Hose Assemblies P H 1 F 1 L H A 5 x 12 Available Power Sources: EPS1 P H 1 Pulling Head Jaw Type: 1 2 3 4 5 = = = = = F 1 F = Follower S = Spreader 3/32 - 5/32 2 Piece Jaw Blind Rivet 3/16 - 1/4 2 Piece Jaw Blind Rivet 3/16 - 1/4 3 Piece Jaw Blind Rivet Plastic Blind Rivet 1/8” Plastic Blind Rivet 5mm & 6mm 1 = 1-1/4” (Standard) 2 = 3-3/4” 3 = 5-5/8” 4 = 7-3/4” 5 = 8-3/4” 6 = 11” Notes: - 1-6 Refer to A Dimension on Tech Data Drawings in Rear of Manual. - PULLING HEAD DESIGNATION CHART Alcoa Fastening Systems Nose Length: 12 If Nose Piece Thread Size is Designated as H Add 1/8” to Nose Length. I H Tool: Nose Piece Thread Size: No Letter = Standard (3/8) H = Heavy Duty (7/16) If Follower: No Letter = ERT1S, 2S & ERT1D I = ERT3S & 4S P = ERT9 & 9V L = ERT5S & 6S If Spreader: No Letter = ERT2D, ERT4D If Plastic Rivet: No Letter = ERT7S I = ERT8S Ebbert® Sales & Engineering Guide Alcoa Fastening Systems ERT6S (Single Acting) - 3/16 – 1/4 Blind Rivets Limited Access Style Tool (Not Core Product) Tool Designed To Be Used In Confined Spaces Fast Cycle Time 7/8” Of Pull Stroke 6.407 162.7 2.02 51.4 3.0 76.2 10.75 273 .75 19 1.19 30.2 .938 23.8 3.38 85.9 INCHES mm Alcoa Fastening Systems 13 Ebbert® Sales & Engineering Guide Alcoa Fastening Systems ERT6S (Single Acting Tool) Available Pulling Heads Available Hose Assemblies P H _ F 1 L _ 2 3 H A 5 x 12 H Available Power Sources: EPS1 P H 1 Pulling Head Jaw Type: 1 2 3 4 5 = = = = = F 1 F = Follower S = Spreader 3/32 - 5/32 2 Piece Jaw Blind Rivet 3/16 - 1/4 2 Piece Jaw Blind Rivet 3/16 - 1/4 3 Piece Jaw Blind Rivet Plastic Blind Rivet 1/8” Plastic Blind Rivet 5mm & 6mm 1 = 1-1/4” (Standard) 2 = 3-3/4” 3 = 5-5/8” 4 = 7-3/4” 5 = 8-3/4” 6 = 11” Notes: - 1-6 Refer to A Dimension on Tech Data Drawings in Rear of Manual. - PULLING HEAD DESIGNATION CHART Alcoa Fastening Systems Nose Length: 14 If Nose Piece Thread Size is Designated as H Add 1/8” to Nose Length. I H Tool: Nose Piece Thread Size: No Letter = Standard (3/8) H = Heavy Duty (7/16) If Follower: No Letter = ERT1S, 2S & ERT1D I = ERT3S & 4S P = ERT9 & 9V L = ERT5S & 6S If Spreader: No Letter = ERT2D, ERT4D If Plastic Rivet: No Letter = ERT7S I = ERT8S Ebbert® Sales & Engineering Guide Alcoa Fastening Systems ERT2D (Double Acting) - 3/32 – 1/4 Blind Rivets Pistol Style Tool Light Weight Tool (3.5 lbs.) Faster Cycle Time Than Single Acting Version (ERT2S) 1-1/16” Of Pull Stroke Tool Designed For Remote Pintail Collection Rated Pull Force (4,330 lbs.) 3.50 88.9 6.31 160.3 Alcoa Fastening Systems (ERT2D only) 7.91 2.00 50.8 1.94 49.2 201.0 9.16 232.8 (ERT2D only) .88 22.2 2.05 52.0 INCHES MM 15 5.23 132.9 Ebbert® Sales & Engineering Guide Alcoa Fastening Systems ERT2D (Double Acting Tool) Available Hose Assemblies Available Pulling Heads H A 2 x_ _ P H _ S _ _ 1 2 3 1 2 3 4 5 6 6 A 8 B 10 C 12 15 H Note: A = Vacuum Tube 3/16 - 1/4 B = Vacuum Tube 3/16 C = Vacuum Tube 3/32 - 1/8 Note: 8’ & 12’ are Standard Call for Price and Available for all other lengths Available Power Sources: EPS2V P H 1 Pulling Head Jaw Type: 1 2 3 4 5 = = = = = F 1 F = Follower S = Spreader 3/32 - 5/32 2 Piece Jaw Blind Rivet 3/16 - 1/4 2 Piece Jaw Blind Rivet 3/16 - 1/4 3 Piece Jaw Blind Rivet Plastic Blind Rivet 1/8” Plastic Blind Rivet 5mm & 6mm 1 = 1-1/4” (Standard) 2 = 3-3/4” 3 = 5-5/8” 4 = 7-3/4” 5 = 8-3/4” 6 = 11” Notes: - 1-6 Refer to A Dimension on Tech Data Drawings in Rear of Manual. - PULLING HEAD DESIGNATION CHART Alcoa Fastening Systems Nose Length: 16 If Nose Piece Thread Size is Designated as H Add 1/8” to Nose Length. I H Tool: Nose Piece Thread Size: No Letter = Standard (3/8) H = Heavy Duty (7/16) If Follower: No Letter = ERT1S, 2S & ERT1D I = ERT3S & 4S P = ERT9 & 9V L = ERT5S & 6S If Spreader: No Letter = ERT2D, ERT4D If Plastic Rivet: No Letter = ERT7S I = ERT8S Ebbert® Sales & Engineering Guide Alcoa Fastening Systems ERT4D (Double Acting) 3/32 – 1/4 Blind Rivets Inline Style Tool Tool Designed To Be Used With Counter Balancer Faster Cycle Time Than Single Acting Version (ERT4S) 1-1/16” Of Pull Stroke Tool Designed For Remote Pintail Collection Rated Pull Force (4,330 lbs.) Weight (3.89 lbs.) 2.05 52.0 - MM 12.67 321.9 3.50 88.9 8.73 221.7 3.94 100.0 1.37 34.7 9.81 249.1 INCHES 2.00 50.8 Alcoa Fastening Systems 17 Ebbert® Sales & Engineering Guide Alcoa Fastening Systems ERT4D (Double Acting Tool) Available Hose Assemblies Available Pulling Heads H A 2 x_ _ P H _ S _ _ 1 2 3 1 2 3 4 5 6 H 6 8 10 12 15 A B C Note: A = Vacuum Tube 3/16 - 1/4 B = Vacuum Tube 3/16 C = Vacuum Tube 3/32 - 1/8 Note: 8’ & 12’ are Standard Call for Price and Available for all other lengths Available Power Sources: EPS2V P H 1 Pulling Head Jaw Type: 1 2 3 4 5 = = = = = F 1 F = Follower S = Spreader 3/32 - 5/32 2 Piece Jaw Blind Rivet 3/16 - 1/4 2 Piece Jaw Blind Rivet 3/16 - 1/4 3 Piece Jaw Blind Rivet Plastic Blind Rivet 1/8” Plastic Blind Rivet 5mm & 6mm 1 = 1-1/4” (Standard) 2 = 3-3/4” 3 = 5-5/8” 4 = 7-3/4” 5 = 8-3/4” 6 = 11” Notes: - 1-6 Refer to A Dimension on Tech Data Drawings in Rear of Manual. - PULLING HEAD DESIGNATION CHART Alcoa Fastening Systems Nose Length: 18 If Nose Piece Thread Size is Designated as H Add 1/8” to Nose Length. I H Tool: Nose Piece Thread Size: No Letter = Standard (3/8) H = Heavy Duty (7/16) If Follower: No Letter = ERT1S, 2S & ERT1D I = ERT3S & 4S P = ERT9 & 9V L = ERT5S & 6S If Spreader: No Letter = ERT2D, ERT4D If Plastic Rivet: No Letter = ERT7S I = ERT8S Ebbert® Sales & Engineering Guide Alcoa Fastening Systems ERT1SMQ (Single Acting) - 3/32 - 3/16 Blind Rivets Manifold Base Tool With Quick Change Fittings Fastest Cycle Time 3/4” Of Pull Stroke Rated Pull Force 1,992 lbs. Tool Designed For Remote Pintail Collection 1.94 49.2 6.01 152.8 4.95 125.6 2.23 56.6 .688 17.5 .969 24.6 .250 6.4 5/16-18 X 1/2" DP Mounting Hole .375 9.5 Alcoa Fastening Systems 19 .250 6.4 mm 1.500 38.1 INCHES 2.625 66.7 .500 12.7 1/4-20 X 1/2" DP 3 PLACES Mounting Holes .750 19.1 1.99 50.6 Ebbert® Sales & Engineering Guide Alcoa Fastening Systems ERT1SMQ (Single Acting Tool) Available Pulling Heads Available Hose Assemblies P H _ F _ _ H A 6 x 10 (Air Trigger Hose Assembly) 1 2 3 4 5 6 1 2 3 H A 7x_ H (Hydraulic Hose Assembly) 8 10 15 H A 8x_ _ 10 12 A B C (Vacuum Hose Assembly) Note: A = Vacuum Tube 3/16 - 1/4 B = Vacuum Tube 3/16 C = Vacuum Tube 3/32 - 1/8 Available Power Sources: EPS4MP-4 & EPS4MP-7 P H 1 Pulling Head Jaw Type: 1 2 3 4 5 = = = = = F F = Follower S = Spreader 3/32 - 5/32 2 Piece Jaw Blind Rivet 3/16 - 1/4 2 Piece Jaw Blind Rivet 3/16 - 1/4 3 Piece Jaw Blind Rivet Plastic Blind Rivet 1/8” Plastic Blind Rivet 5mm & 6mm I H Nose Length: Tool: Nose Piece Thread Size: 1 = 1-1/4” (Standard) 2 = 3-3/4” 3 = 5-5/8” 4 = 7-3/4” 5 = 8-3/4” 6 = 11” Notes: - 1-6 Refer to A Dimension on Tech Data Drawings in Rear of Manual. - PULLING HEAD DESIGNATION CHART Alcoa Fastening Systems 1 20 If Nose Piece Thread Size is Designated as H Add 1/8” to Nose Length. No Letter = Standard (3/8) H = Heavy Duty (7/16) If Follower: No Letter = ERT1S, 2S & ERT1D I = ERT3S & 4S P = ERT9 & 9V L = ERT5S & 6S If Spreader: No Letter = ERT2D, ERT4D If Plastic Rivet: No Letter = ERT7S I = ERT8S Ebbert® Sales & Engineering Guide Alcoa Fastening Systems ERT2SMQ (Single Acting) - 3/32 – 1/4 Blind Rivets Manifold Base Tool With Quick Change Fittings Fast Cycle Time 15/16” Of Pull Stroke Rated Pull Force 4,330 lbs. Tool Designed For Remote Pintail Collection 2.05 52.04 6.15 156.1 5.06 128.6 2.42 61.4 .875 22.2 1.02 26.0 INCHES mm 5/16-18 X 1/2" DP Mounting Hole .375 9.5 Alcoa Fastening Systems 21 .250 6.4 .750 19.1 .250 6.4 1.500 38.1 2.625 66.7 1/4-20 X 1/2" DP 3 PLACES Mounting Holes .500 12.7 2.00 50.8 Ebbert® Sales & Engineering Guide Alcoa Fastening Systems ERT2SMQ (Single Acting Tool) Available Pulling Heads Available Hose Assemblies P H _ F _ _ 1 2 3 1 2 3 4 5 6 H A 6 x 10 (Air Trigger Hose Assembly) H H A 7x_ (Hydraulic Hose Assembly) 8 10 15 H A 8x_ _ 10 12 A B C (Vacuum Hose Assembly) Note: A = Vacuum Tube 3/16 - 1/4 B = Vacuum Tube 3/16 C = Vacuum Tube 3/32 - 1/8 Available Power Sources: EPS4MP-4 & EPS4MP-7 P H 1 Pulling Head Jaw Type: 1 2 3 4 5 = = = = = F 1 F = Follower S = Spreader 3/32 - 5/32 2 Piece Jaw Blind Rivet 3/16 - 1/4 2 Piece Jaw Blind Rivet 3/16 - 1/4 3 Piece Jaw Blind Rivet Plastic Blind Rivet 1/8” Plastic Blind Rivet 5mm & 6mm 1 = 1-1/4” (Standard) 2 = 3-3/4” 3 = 5-5/8” 4 = 7-3/4” 5 = 8-3/4” 6 = 11” Notes: - 1-6 Refer to A Dimension on Tech Data Drawings in Rear of Manual. - PULLING HEAD DESIGNATION CHART Alcoa Fastening Systems Nose Length: 22 If Nose Piece Thread Size is Designated as H Add 1/8” to Nose Length. I H Tool: Nose Piece Thread Size: No Letter = Standard (3/8) H = Heavy Duty (7/16) If Follower: No Letter = ERT1S, 2S & ERT1D I = ERT3S & 4S P = ERT9 & 9V L = ERT5S & 6S If Spreader: No Letter = ERT2D, ERT4D If Plastic Rivet: No Letter = ERT7S I = ERT8S Ebbert® Sales & Engineering Guide Alcoa Fastening Systems ERT2DL (Double Acting) - 3/32 – 1/4 Blind Rivets Manifold Base Tool Faster Cycle Time Than Single Acting Version (ERT2SMQ) 1-1/16” of Pull Stroke Rated Pull Force (4,330 lbs.) Tool Designed for Remote Pintail Collection 6.24 158.4 5.16 131 1.94 49.2 .875 22.2 2.05 52.0 .625 15.9 .81 .81 20.6 20.6 INCHES mm Alcoa Fastening Systems 2.000 50.8 23 1.00 25.4 Mounting Holes .204 Dia. 4 Places 2.00 50.8 Ebbert® Sales & Engineering Guide Alcoa Fastening Systems ERT2DL (Double Acting Tool) Available Pulling Heads Available Hose Assemblies H A 2 x_ _ P H _ S _ _ 1 2 3 1 2 3 4 5 6 H 6 A 8 B 10 C 12 15 Note: A = Vacuum Tube 3/16 - 1/4 B = Vacuum Tube 3/16 C = Vacuum Tube 3/32 - 1/8 Note: 8’ & 12’ are Standard Call for Price and Available for all other lengths Available Power Sources: EPS2V P H 1 Pulling Head Jaw Type: 1 2 3 4 5 = = = = = F 1 F = Follower S = Spreader 1 = 1-1/4” (Standard) 2 = 3-3/4” 3 = 5-5/8” 4 = 7-3/4” 5 = 8-3/4” 6 = 11” Notes: - 1-6 Refer to A Dimension on Tech Data Drawings in Rear of Manual. 3/32 - 5/32 2 Piece Jaw Blind Rivet 3/16 - 1/4 2 Piece Jaw Blind Rivet 3/16 - 1/4 3 Piece Jaw Blind Rivet Plastic Blind Rivet 1/8” Plastic Blind Rivet 5mm & 6mm - PULLING HEAD DESIGNATION CHART Alcoa Fastening Systems Nose Length: 24 If Nose Piece Thread Size is Designated as H Add 1/8” to Nose Length. I H Tool: Nose Piece Thread Size: No Letter = Standard (3/8) H = Heavy Duty (7/16) If Follower: No Letter = ERT1S, 2S & ERT1D I = ERT3S & 4S P = ERT9 & 9V L = ERT5S & 6S If Spreader: No Letter = ERT2D, ERT4D If Plastic Rivet: No Letter = ERT7S I = ERT8S Ebbert® Sales & Engineering Guide Alcoa Fastening Systems ERT9 & ERT9V (Not Shown) (Pneudraulic Tool) - 3/32 – 1/4 Blind Rivets Self Contained Pneudraulic Tool (90 psi) Available with pintail Collection system (ERT9V) Lightweight (Only 5.4 Pounds) 1-1/16” Of Pull Stroke Capacity: 3477 lbs @ 90 psi ø 3.87 98.17 1.81 46.02 ø 3.87 98.17 1.81 46.02 ø 1.580 40.13 1.10 27.98 .91 23.02 ERT9 1.10 27.98 8.86 255.04 9.49 241.05 .91 23.02 10° 10.37 263.40 11.45 290.83 1.240 31.5 10° ø 2.480 62.99 ERT9V ERT9 12.54 318.41 12.54 318.41 5.38 136.73 5.38 136.73 4.36 ø 110.62 Alcoa Fastening Systems 4.36 ø 110.62 25 Ebbert® Sales & Engineering Guide Alcoa Fastening Systems ERT9 & 9V (Pneudraulic Tool) Available Pulling Heads P H _ F _ P _ 1 2 3 4 5 6 1 2 3 P H 1 Pulling Head Jaw Type: 1 2 3 4 5 = = = = = F 1 F = Follower S = Spreader 3/32 - 5/32 2 Piece Jaw Blind Rivet 3/16 - 1/4 2 Piece Jaw Blind Rivet 3/16 - 1/4 3 Piece Jaw Blind Rivet Plastic Blind Rivet 1/8” Plastic Blind Rivet 5mm & 6mm Nose Length: 1 = 1-1/4” (Standard) 2 = 3-3/4” 3 = 5-5/8” 4 = 7-3/4” 5 = 8-3/4” 6 = 11” Notes: - 1-6 Refer to A Dimension on Tech Data Drawings in Rear of Manual. - PULLING HEAD DESIGNATION CHART Alcoa Fastening Systems H 26 If Nose Piece Thread Size is Designated as H Add 1/8” to Nose Length. I H Tool: Nose Piece Thread Size: No Letter = Standard (3/8) H = Heavy Duty (7/16) If Follower: No Letter = ERT1S, 2S & ERT1D I = ERT3S & 4S P = ERT9 & 9V L = ERT5S & 6S If Spreader: No Letter = ERT2D, ERT4D If Plastic Rivet: No Letter = ERT7S I = ERT8S Ebbert® Sales & Engineering Guide Alcoa Fastening Systems EPS1V & EPS1 (Not Shown) Standard Power Unit For Single Acting Tools - Weight: - EPS1V - 53lbs. EPS1 - 45lbs. Remote Vacuum Mandrel Collector System: - Hydraulic Fluid - HYDREX AW 68 - Air Consumption: (EPS1V Only) - - 1/4” Mandrels - 2,600 1/8” Mandrels - 6,000 Hydraulic Output 4,000psi @ 90psi Air Pressure 0.5 per Stroke Vacuum Generator - 13CFM @ 90psi (EPS1V only) Incoming Air Line - 1/2 I.D. minimum 10.6 38.3 REF 9.2 5.4 24.25 6.6 7.7 .90 2.0 .69 9.4 THIS SIDE VENTED WHEN CLOSED EPS1V EBBERT ENGINEERING Alcoa Fastening Systems 1 CORPORATE DRIVE KINGSTON, NEW YORK 12401 (800)635-8320 (FAX) 845-334-7333 E-mail: [email protected] www.hucktools.com 3.1 MADE IN THE U.S.A. 590441 REV B TM 27 14.2 3.0 1.2 Ebbert® Sales & Engineering Guide Alcoa Fastening Systems EPS2V & EPS2 (Not Shown) Standard Power Unit For Double Acting Tools - Weight: - - Hydraulic Fluid - HYDREX AW 68 - Air Consumption: EPS2V - 60lbs. EPS2 - 52lbs. Remote Vacuum Mandrel Collector System: (EPS2V Only) - - 1/4” Mandrels - 2,600 1/8” Mandrels - 6,000 Hydraulic Output: Pull Stroke - 4,000psi @ 90psi Air Pressure Return Stroke - 562psi @ 90psi Air Pressure 0.5 per Stroke Vacuum Generator - 13CFM @ 90psi (EPS2V only) Incoming Air Line - 1/2 I.D. minimum 10.6 38.3 REF 9.2 5.4 24.25 6.6 7.7 .90 2.0 .69 9.4 THIS SIDE VENTED WHEN CLOSED EPS2V EBBERT ENGINEERING Alcoa Fastening Systems 1 CORPORATE DRIVE KINGSTON, NEW YORK 12401 (800)635-8320 (FAX) 845-334-7333 E-mail: [email protected] www.hucktools.com 3.1 MADE IN THE U.S.A. 590441 REV B TM 28 14.2 3.0 1.2 Ebbert® Sales & Engineering Guide Alcoa Fastening Systems EPS4, EPS4MP-4 & EPS4MP-7 Standard Power Unit For Single Acting Multiple Tools - Weight: - EPS4 - 66lbs. EPS4MP-4 - 69lbs. (Operates 4 Tools) EPS4MP-7 - 72lbs. (Operates 7 Tools) * * - Hydraulic Output: @ 90psi Air Pressure - 4,410psi @ 80psi Air Pressure - 4,010psi Hydraulic Fluid - HYDREX AW 68 Air Consumption - 0.5 per Stroke Plant Air Supply - 80/90psi non-oiled Incoming Air Line - 1/2 I.D. minimum Hose Assemblies Available Up To 15’ (Depending On Application) *SIMULTANEOUS OPERATION ONLY 30.8 REF 9.2 24.2 .90 6.6 3.0 1.2 14.2 THIS SIDE VENTED WHEN CLOSED EPS4 EBBERT ENGINEERING MADE IN THE U.S.A. 590441 REV B TM 1 CORPORATE DRIVE KINGSTON, NEW YORK 12401 (800)635-8320 (FAX) 845-334-7333 E-mail: [email protected] www.hucktools.com 3.12 Alcoa Fastening Systems 29 Ebbert® Sales & Engineering Guide Alcoa Fastening Systems EPS6V (Pneumatic Power Source) - 3/32 – 1/4 Plastic Blind Rivets - EPS6V Is A Pneumatic Power Source With - Remote Vacuum Collection System ERT7 Pistol Style Tool, Fully Pneumatic ERT8 Inline Style Tool, Fully Pneumatic - 1-1/16” Of Pull Stroke ERT7 7.55 13.1 Alcoa Fastening Systems 13.12 30 16.3 13.0 ERT8 Ebbert® Sales & Engineering Guide Alcoa Fastening Systems ERT7 Pneumatic Tool 2.10 53.4 6.32 160.6 2.10 53.4 7.14 181.4 8.39 213.2 1.44 36.5 .875 22.2 5.2 132 2.0 50.8 INCHES mm ERT8 2.05 52.0 Pneumatic Tool 9.38 238.4 3.50 88.9 3.75 95.2 1.37 34.7 10.47 265.9 INCHES mm 13.33 338.6 2.00 50.8 Alcoa Fastening Systems 31 Ebbert® Sales & Engineering Guide Alcoa Fastening Systems ERT7 (Pneumatic Tool) Available Pulling Heads Available Hose Assemblies P H _ _ 4 5 H A 3 x 10 A 1 2 3 4 Available Power Sources: EPS6V P H 1 Pulling Head Jaw Type: 1 2 3 4 5 = = = = = F 1 F = Follower S = Spreader 3/32 - 5/32 2 Piece Jaw Blind Rivet 3/16 - 1/4 2 Piece Jaw Blind Rivet 3/16 - 1/4 3 Piece Jaw Blind Rivet Plastic Blind Rivet 1/8” Plastic Blind Rivet 5mm & 6mm 1 = 1-1/4” (Standard) 2 = 3-3/4” 3 = 5-5/8” 4 = 7-3/4” 5 = 8-3/4” 6 = 11” Notes: - 1-6 Refer to A Dimension on Tech Data Drawings in Rear of Manual. - PULLING HEAD DESIGNATION CHART Alcoa Fastening Systems Nose Length: 32 If Nose Piece Thread Size is Designated as H Add 1/8” to Nose Length. I H Tool: Nose Piece Thread Size: No Letter = Standard (3/8) H = Heavy Duty (7/16) If Follower: No Letter = ERT1S, 2S & ERT1D I = ERT3S & 4S P = ERT9 & 9V L = ERT5S & 6S If Spreader: No Letter = ERT2D, ERT4D If Plastic Rivet: No Letter = ERT7S I = ERT8S Ebbert® Sales & Engineering Guide Alcoa Fastening Systems ERT8 (Pneumatic Tool) Available Pulling Heads Available Hose Assemblies H A 3 x 10 A P H _ _ I 4 5 1 2 3 4 Available Power Sources: EPS6V P H 1 Pulling Head Jaw Type: 1 2 3 4 5 = = = = = F 1 F = Follower S = Spreader 3/32 - 5/32 2 Piece Jaw Blind Rivet 3/16 - 1/4 2 Piece Jaw Blind Rivet 3/16 - 1/4 3 Piece Jaw Blind Rivet Plastic Blind Rivet 1/8” Plastic Blind Rivet 5mm & 6mm 1 = 1-1/4” (Standard) 2 = 3-3/4” 3 = 5-5/8” 4 = 7-3/4” 5 = 8-3/4” 6 = 11” Notes: - 1-6 Refer to A Dimension on Tech Data Drawings in Rear of Manual. - PULLING HEAD DESIGNATION CHART Alcoa Fastening Systems Nose Length: 33 If Nose Piece Thread Size is Designated as H Add 1/8” to Nose Length. I H Tool: Nose Piece Thread Size: No Letter = Standard (3/8) H = Heavy Duty (7/16) If Follower: No Letter = ERT1S, 2S & ERT1D I = ERT3S & 4S P = ERT9 & 9V L = ERT5S & 6S If Spreader: No Letter = ERT2D, ERT4D If Plastic Rivet: No Letter = ERT7S I = ERT8S Ebbert® Sales & Engineering Guide Alcoa Fastening Systems BA1 Air Balance Arm - Balancer Works With ERT1S, 2S And ERT2D - Series Tooling Insures Correct Rivet Alignment Every Time Easily Mounted On Work Surface Arm Support Up To Fifteen Pounds Of Tool Weight 32.5 Inches Of Reach From Center Post, With A 9 Inch Vertical Travel Availble Tools Available Hose Assemblies H A B1 x 8 _ ERT1SLQ A B C ERT2SLQ ERT2DL H A B2 x 8 _ A B C 4X ø .408 ON ø 4.250 BOLT CIRCLE 21 1.875 17.000 16.000 1.000 12.000 WHEN ARM IS IN STRAIGHT POSITION 16.188 DETAIL A 1.125 5.229 DETAIL A MOUNTING SCREW FOR BRACKET 36 ø 5.500 Alcoa Fastening Systems 34 Ebbert® Sales & Engineering Guide Alcoa Fastening Systems Sample Pulling Head Drawings (F) FOLLOWER TYPE PULLING HEAD 300117 300292 505371 300183 300182 300184 500778 300181 SLEEVE 300118 JAW BUMPER 505371 SPRING JAWS JAW FOLLOWER ASSEMBLY 300127 300118 Alcoa Fastening Systems (F) FOLLOWER TYPE PULLING HEAD IF USED WITH L STYLE TOOL (S) SPREADER TYPE PULL HEAD 507553 507553 300117 35 Ebbert® Sales & Engineering Guide Alcoa Fastening Systems NOSEPIECES AND RELATED RIVET TYPE/SIZE (STANDARD NOSEPIECE - 3/8 - 24 THREAD) Alcoa Fastening Systems 36 Ebbert® Sales & Engineering Guide Alcoa Fastening Systems NOSEPIECES AND RELATED RIVET TYPE/SIZE (STANDARD NOSEPIECE - 7/16 - 20 THREAD) Alcoa Fastening Systems 37 Ebbert® Sales & Engineering Guide Alcoa Fastening Systems A Global Organization Alcoa Fastening Systems (AFS) maintains company offices throughout the United States and Canada, with subsidiary offices in many other countries. Authorized AFS distributors are also located in many of the world’s industrial and Aerspace centers, where they provide a ready source of AFS fasteners, installation tools, tool parts, and application assistance. Alcoa Fastening Systems world-wide locations: Americas Far East Europe Alcoa Fastening Systems Alcoa Fastening Systems Alcoa Fastening Systems Alcoa Fastening Systems Aerospace Products Tucson Operations 3724 East Columbia Tucson, AZ 85714 800-234-4825 520-747-9898 FAX: 520-748-2142 Commercial Products Kingston Operations 1 Corporate Drive Kingston, NY 12401 800-431-3091 845-331-7300 FAX: 845-334-7333 www.hucktools.com Commercial Products Australia Operations 14 Viewtech Place Rowville, Victoria Australia 3178 03-764-5500 Toll Free: 008-335-030 FAX: 03-764-5510 Commercial Products United Kingdom Operations Unit C, Stafford Park 7 Telford, Shropshire England TF3 3BQ 01952-290011 FAX: 0952-290459 Alcoa Fastening Systems Alcoa Fastening Systems Aerospace Products Carson Operations PO Box 5268 900 Watson Center Rd. Carson, CA 90749 800-421-1459 310-830-8200 FAX: 310-830-1436 Commercial Products Canada Operations 6150 Kennedy Road, Unit 10 Mississagua, Ontario L5T2J4 Canada 905-564-4825 FAX: 905-564-1963 Alcoa Fastening Systems Alcoa Fastening Systems Commercial Products Waco Operations PO Box 8117 8001 Imperial Drive Waco, TX 76714-8117 800-388-4825 254-776-2000 FAX: 254-751-5259 Commercial Products Latin America Operations Avenida Parque Lira. 79-402 Tacubaya Mexico, D.F. C.P. 11850 FAX: 525-515-1776 TELEX: 1173530 LUKSME Alcoa Fastening Systems For The Long Haul, The Future of Fastening Technology, The Future of Assembly Technology, The Future of Tooling Technology, and Tools of Productivity are service marks of Huck International. Huck provides technical assistance regarding the use and application of Huck fasteners and tooling. NOTICE: The information contained in this publication is only for general guidance with regard to properties of the products shown Aerospace Products France Operations Clos D’Asseville BP4 95450 Us Par Vigny France 33-1-30-27-9500 FAX: 33-1-34-66-0600 and/or the means for selecting such products, and is not intended to create any warranty, express, implied, or statutory; all warranties are contained only in Huck’s written quotations, acknowledgements, and/or purchase orders. It is recommended that the user secure specific, up-to-date data and information regarding each application and/or use of such products. One Great ConnectionSM HWB898 1003-5M © 2003 Alcoa Fastening Systems 1 Corporate Drive, Kingston, NY 12401 • Tel: 800-431-3091 • Fax: 845-334-7333 • E-mail: [email protected] • www.alcoafasteningsystems.com Alcoa Fastening Systems 38