500 PGP-ST www.vishay.com Vishay BCcomponents Aluminum Capacitors, Power General Purpose Screw Terminals FEATURES • Useful life: 3000 h at +85 °C • Efficient design • Available in case sizes up to Ø 90 mm x 220 mm • Polarized aluminum electrolytic capacitors, non-solid electrolyte • Large types, cylindrical aluminum case, insulated with a blue sleeve • Pressure relief in the sealing disc 500 PGP-ST 101/102 PHR-ST longer life 105 °C • Material categorization: for definitions of compliance please see www.vishay.com/doc?99912 APPLICATIONS • UPS 104 PHR-ST • Energy storage in medical or industrial pulse systems Fig. 1 MARKING QUICK REFERENCE DATA DESCRIPTION Nominal case size (Ø D x L in mm) Rated capacitance range, CR Tolerance on CR Rated voltage range, UR Category temperature range Endurance test at 85 °C Useful life at 85 °C Shelf life at 0 V, 85 °C Based on sectional specification Climatic category IEC 60068 The capacitors are marked with the following information: VALUE 500 50 x 80 to 90 x 220 1000 μF to 15 000 μF ± 20 % 400 V to 450 V -40 °C to +85 °C 2000 h 3000 h 500 h IEC 60384-4 / EN 130300 40/085/56 • Rated capacitance (in μF) • Tolerance on rated capacitance, code letter in accordance with IEC 60062 (M for ± 20 %) • Rated voltage (in V) • Date code • Name of manufacturer • Code for factory of origin • Code number SELECTION CHART FOR CR, UR, AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm) CR (μF) 1000 1200 1500 1800 2200 2700 3300 3900 4700 5600 6800 8200 10 000 12 000 15 000 Revision: 08-Sep-15 400 50 x 80 50 x 80 50 x 105 50 x 105 50 x 105 65 x 105 65 x 105 65 x 105 65 x 105 76 x 105 76 x 114 76 x 146 90 x 146 76 x 220 90 x 146 76 x 220 90 x 220 UR (V) 420 50 x 80 50 x 80 50 x 105 50 x 105 450 50 x 80 50 x 80 50 x 105 50 x 105 65 x 105 65 x 105 65 x 105 65 x 105 76 x 105 76 x 114 76 x 146 90 x 146 65 x 105 76 x 105 76 x 105 76 x 114 76 x 146 90 x 146 76 x 220 76 x 220 76 x 220 90 x 220 90 x 220 - Document Number: 28390 1 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 500 PGP-ST www.vishay.com Vishay BCcomponents DIMENSIONS in millimeters AND AVAILABLE FORMS Lt Safety Vent L Thread M x S Mb lb d1 D D P A B H T Fig. 2 A: standard M5 disc: Screw Terminal (ST) and Screw Terminal Bolt nut (STB) Safety Vent Lt Thread M x S Mb L lb d1 P B D D B H T Fig. 2 B: high current M6 disc: Screw Terminal (ST) and Screw Terminal Bolt nut (STB) Notes • Maximum permissible torque which may be applied to the termination screws: 2 Nm for M5; 2.5 Nm for M6 For accessories refer to document “Mounting Accessories”, see www.vishay.com/doc?28348 The capacitors are delivered with screws and washers. • High current disc with 1/4 28 UNF (US) thread is available on request. Table 1 DIMENSIONS in millimeters AND MASS D ± 1 P ± 0.3 T ± 0.2 H ± 0.3 B ± 0.3 D1 ± 0.1 M S-0 Mb lb ± 0.1 MASS (g) 88.8 51.0 22.2 7.1 4.8 11.0 7.9 M5 9.5 M12 16.0 200 110.8 51.0 22.2 7.1 4.8 11.0 7.9 M5 9.5 M12 16.0 300 110.7 65.0 28.5 7.0 4.6 11.9 7.9 M5 9.5 M12 16.0 480 104.8 109.2 65.0 28.5 5.5 3.5 18.0 13.0 M6 8.5 M12 16.0 480 105.8 111.7 76.4 31.8 7.0 4.6 11.7 7.9 M5 9.5 M12 16.0 700 3.5 18.3 13.0 M6 8.5 M12 16.0 700 4.6 11.7 7.9 M5 9.5 M12 16.0 800 3.5 18.3 13.0 M6 8.5 M12 16.0 800 7.0 4.6 11.7 7.9 M5 9.5 M12 16.0 1000 5.5 3.5 18.3 13.0 M6 8.5 M12 16.0 1000 31.8 7.0 4.6 11.7 7.9 M5 9.5 M12 16.0 1500 76.4 31.8 5.5 3.5 18.3 13.0 M6 8.5 M12 16.0 1500 89.4 31.8 7.9 0.0 13.0 13.0 M6 10.0 M12 16.0 1300 89.4 31.8 7.9 0.0 13.0 13.0 M6 10.0 M12 16.0 2000 DESIGN DRAWING L±1 Lt ± 1 50 x 80 2A 82.8 50 x 105 2A 104.8 65 x 105 2A 104.8 65 x 105 HC 2B 76 x 105 2A 76 x 105 HC 2B 105.8 110.2 76.4 31.8 5.5 76 x 114 2A 115.8 121.7 76.4 31.8 7.0 76 x 114 HC 2B 115.8 120.2 76.4 31.8 5.5 76 x 146 2A 145.8 151.7 76.4 31.8 76 x 146 HC 2B 145.8 150.2 76.4 31.8 76 x 220 2A 219.8 225.7 76.4 76 x 220 HC 2B 219.8 224.2 90 x 146 HC 2B 150.1 155.4 90 x 220 HC 2B 218.1 223.4 Note • For bolt version holds: L = L standard - 0.5 mm Lt = Lt standard - 0.5 mm Revision: 08-Sep-15 Document Number: 28390 2 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 500 PGP-ST www.vishay.com Vishay BCcomponents PACKAGING QUANTITIES AND DIMENSIONS in millimeters DESIGN PACKAGING QUANTITIES (units per box) CARDBOARD BOX DIMENSIONS LxWxH 50 x 80 25 377 x 375 x 123 50 x 105 25 377 x 375 x 129 65 x 105 16 377 x 375 x 129 65 x 105 HC 16 377 x 375 x 129 76 x 105 12 377 x 375 x 129 76 x 105 HC 12 377 x 375 x 129 76 x 114 12 377 x 375 x 140 76 x 114 HC 12 377 x 375 x 140 76 x 146 12 377 x 375 x 168 76 x 146 HC 12 377 x 375 x 168 76 x 220 18 520 x 270 x 280 76 x 220 HC 18 520 x 270 x 280 90 x 146 HC 8 377 x 375 x 168 90 x 220 HC 10 520 x 270 x 280 Note • For bolt version holds: H of cardboard box: + 10 mm ORDERING EXAMPLE ELECTRICAL DATA SYMBOL DESCRIPTION CR Rated capacitance at 100 Hz, tolerance ± 20 % IR Rated RMS ripple current at 100 Hz, 85 °C IL5 Max. leakage current after 5 min at UR ESR Z Max. equivalent series resistance at 100 Hz Max. impedance at 10 kHz Note • Unless otherwise specified, all electrical values in Table 2 and 3 apply at Tamb = 20 °C, P = 86 kPa to 106 kPa, RH = 45 % to 75 % Revision: 08-Sep-15 Electrolytic capacitor 500 series 4700 μF / 400 V; ± 20 % Nominal case size: Ø 76 mm x 105 mm; STB version; high post M5 disc Ordering code: MAL2 500 56472 E3 Former 12NC: 2222 500 56472 Document Number: 28390 3 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 500 PGP-ST www.vishay.com Vishay BCcomponents Table 2 ELECTRICAL DATA AND ORDERING INFORMATION UR (V) 400 420 450 CR 100 Hz (μF) NOMINAL IR IR CASE 120 Hz 120 Hz SIZE 85 °C 40 °C ØDXL (A) (A) (MM) IL5 5 min (mA) ESR MAX. 120 Hz (m) Z MAX. 10 kHz (m) HIGH POST M5 DISC HIGH CURRENT M6 DISC ORDERING ORDERING ORDERING CODE ST CODE STB CODE ST MAL2500....... MAL2500....... MAL2500....... ORDERING CODE STB MAL2500....... 1000 50 x 80 4.2 11.2 0.80 125 98 26102E3 66102E3 - 1200 50 x 80 4.5 12.0 0.96 107 85 16122E3 56122E3 - - 1500 50 x 105 5.1 14.1 1.20 86 68 16152E3 56152E3 - - 1800 50 x 105 5.6 15.1 1.44 73 59 16182E3 56182E3 - - 2200 50 x 105 6.3 17.1 1.76 58 46 16222E3 56222E3 - - 2200 65 x 105 7.4 19.9 1.76 58 46 26222E3 66222E3 46222E3 86222E3 2700 65 x 105 7.9 21.5 2.16 49 39 16272E3 56272E3 36272E3 76272E3 3300 65 x 105 8.9 24.0 2.64 39 31 16332E3 56332E3 36332E3 76332E3 3900 65 x 105 9.4 25.5 3.12 34 28 16392E3 56392E3 36392E3 76392E3 4700 76 x 105 11.1 30.0 3.76 30 25 16472E3 56472E3 36472E3 76472E3 5600 76 x 114 12.1 32.6 4.48 26 21 16562E3 56562E3 36562E3 76562E3 6800 76 x 146 13.6 36.6 5.44 21 18 16682E3 56682E3 36682E3 76682E3 8200 90 x 146 17.7 47.7 6.56 16 13 - - 36822E3 76822E3 10 000 76 x 220 17.0 45.8 8.00 15 12 16103E3 56103E3 36103E3 76103E3 10 000 90 x 146 19.3 52.2 8.00 13 11 - - 46103E3 86103E3 12 000 76 x 220 17.8 48.1 9.60 13 11 16123E3 56123E3 36123E3 76123E3 15 000 90 x 220 23.6 63.7 12.00 9 8 - - 36153E3 76153E3 1000 50 x 80 4.3 11.5 0.84 105 74 14102E3 54102E3 - - 1200 50 x 80 4.6 12.4 1.01 90 65 14122E3 54122E3 - - 1500 50 x 105 5.3 14.4 1.26 72 52 14152E3 54152E3 - - 1800 50 x 105 5.7 15.3 1.52 62 46 14182E3 54182E3 - - 2200 65 x 105 7.5 20.4 1.85 49 35 14222E3 54222E3 34222E3 74222E3 2700 65 x 105 8.1 21.9 2.27 42 31 14272E3 54272E3 34272E3 74272E3 3300 65 x 105 9.1 24.6 2.78 33 24 14332E3 54332E3 34332E3 74332E3 3900 76 x 105 10.7 28.8 3.28 29 22 14392E3 54392E3 34392E3 74392E3 4700 76 x 114 11.7 31.5 3.95 25 19 14472E3 54472E3 34472E3 74472E3 6800 76 x 146 13.8 37.2 5.72 18 14 14682E3 54682E3 34682E3 74682E3 8200 90 x 146 17.6 47.6 6.89 14 10 - - 34822E3 74822E3 10 000 76 x 220 17.3 46.6 8.40 13 10 14103E3 54103E3 34103E3 74103E3 15 000 90 x 220 24.1 65.0 12.60 8 6 - - 34153E3 74153E3 1000 50 x 80 4.2 11.3 0.90 126 88 17102E3 57102E3 - - 1200 50 x 80 4.5 12.1 1.08 100 76 17122E3 57122E3 - - 1500 50 x 105 5.3 14.2 1.35 79 61 17152E3 57152E3 - - 1800 50 x 105 5.9 15.9 1.62 64 48 17182E3 57182E3 - - 2200 65 x 105 7.4 20.0 1.98 54 41 17222E3 57222E3 37222E3 77222E3 2700 65 x 105 8.3 22.5 2.43 43 33 17272E3 57272E3 37272E3 77272E3 3300 76 x 105 9.9 26.8 2.97 37 28 17332E3 57332E3 37332E3 77332E3 3900 76 x 105 10.5 28.4 3.51 32 25 17392E3 57392E3 37392E3 77392E3 4700 76 x 114 11.5 31.0 4.23 28 22 17472E3 57472E3 37472E3 77472E3 5600 76 x 146 12.8 34.6 5.04 23 18 17562E3 57562E3 37562E3 77562E3 6800 90 x 146 16.6 44.8 6.12 17 13 - - 37682E3 77682E3 8200 76 x 220 16.0 43.3 7.38 16 13 17822E3 57822E3 37822E3 77822E3 10 000 76 x 220 17.0 45.8 9.00 14 11 17103E3 57103E3 37103E3 77103E3 12 000 90 x 220 22.1 59.5 10.80 10 8 - - 37123E3 77123E3 Revision: 08-Sep-15 Document Number: 28390 4 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 500 PGP-ST www.vishay.com Vishay BCcomponents ADDITIONAL ELECTRICAL DATA PARAMETER CONDITIONS VALUE 400 V versions Us = 1.1 x UR Voltage Surge voltage Urev 1 V Reverse voltage Current Leakage current After 1 min at UR IL1 0.006 CR x UR + 4 μA After 5 min at UR IL5 0.002 CR x UR + 4 μA Case Ø D = 50 mm Typ. 16 nH Case Ø D = 65 mm Typ. 19 nH Case Ø D = 76 mm Typ. 20 nH Case Ø D = 90 mm Typ. 20 nH Inductance Equivalent series inductance (ESL) Table 3 MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY IR MULTIPLIER FREQUENCY (Hz) 500 60 0.70 100 0.95 120 1.00 500 1.20 1000 1.30 10 000 1.40 Table 4 MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF TEMPERATURE TEMPERATURE (°C) IR MULTIPLIER 40 2.7 60 2.0 70 1.7 85 1.0 Table 5 TEST PROCEDURES AND REQUIREMENTS TEST NAME OF TEST Endurance REFERENCE IEC 60384-4 / EN130300 subclause 4.13 PROCEDURE (quick reference) REQUIREMENTS Tamb = 85 °C; UR applied; 2000 h C/C: ± 10 % ESR 1.3 x spec. limit Z 2 x spec. limit IL5 spec. limit Useful life CECC 30301 subclause 1.8.1 Tamb = 85 °C; UR and IR applied; 3000 h C/C: ± 30 % ESR 3 x spec. limit Z 3 x spec. limit IL5 spec. limit no short or open circuit, no visible damage total failure percentage: 3 % Shelf life (storage at high temperature) IEC 60384-4 / EN130300 subclause 4.17 Tamb = 85 °C; no voltage applied; 500 h after test: UR to be applied for 30 min, 24 h to 48 h before measurement C/C: ± 10 % ESR 1.2 x spec. limit IL5 2 x spec. limit Revision: 08-Sep-15 Document Number: 28390 5 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. 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