110 PHT-ST www.vishay.com Vishay BCcomponents Aluminum Electrolytic Capacitors, Power High Ripple for Traction, Screw Terminals FEATURES • Long useful life: > 10 000 h at +85 °C • Available in case sizes up to Ø 90 mm x 220 mm • Low ESR • Polarized aluminum electrolytic capacitors, non-solid electrolyte • Large types, cylindrical aluminum case, insulated with a blue sleeve • Pressure relief in the sealing • Material categorization: for definitions of compliance please see www.vishay.com/doc?99912 APPLICATIONS • Traction (metro / subway, light rail, streetcars / tram) QUICK REFERENCE DATA DESCRIPTION • Heavy duty applications VALUE 76 x 146 to 76 x 220 (1) Nominal case size (Ø D x L in mm) Rated capacitance range (E6 series), CR MARKING 6000 μF (1) Tolerance on CR • Various industrial applications -10 %/+30 % The capacitors are marked with the following information: Rated voltage range, UR 250 V to 450 V (1) • Rated capacitance (in μF) Category temperature range -40 °C to +85 °C Useful life at 85 °C > 10 000 h • Tolerance on rated capacitance, code letter in accordance with IEC 60062 (Q for -10 %/+30 %) Useful life at 70 °C > 40 000 h • Rated voltage (in V) Useful life at 40 °C, 1.4 x IR applied > 400 000 h • Date code (YYMM or in 2 digits according to IEC 60062) Shelf life at 0 V, 85 °C • Name of manufacturer 500 h Based on sectional specification IEC 60384-4 / EN130300 Climatic category IEC 60068 40/085/056 Note (1) Other values available on request. • Code for factory of origin • “-” sign to identify the negative terminal, visible from the top and side of the capacitor • Code number • Climatic category in accordance with IEC 60068 SELECTION CHART FOR CR, UR, AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm) UR (V) CR (μF) 250 300 350 400 450 6000 76 x 146 76 x 220 76 x 220 76 x 220 76 x 220 Note • Other values available on request. Revision: 26-Apr-16 Document Number: 28411 1 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 110 PHT-ST www.vishay.com Vishay BCcomponents DIMENSIONS in millimeters AND AVAILABLE FORMS Safety Vent Lt Thread M x S Mb L lb d1 P B D D B H T Fig. 1 A: High current M5 and M6-13 mm disc: Screw Terminal (ST) and Screw Terminal Bolt nut (STB) Safety Vent Lt Thread M x S L Mb lb P D D d1 T Fig. 1 B: High current M6-18 mm disc and 1/4-28 UNF disc: Screw Terminal (ST) and Screw Terminal Bolt nut (STB) Note • Maximum permissible torque which may be applied to the termination screws: 2 Nm for M5; 2.5 Nm for M6 and 1/4-28 UNF. For accessories refer to document “Mounting Accessories”, see www.vishay.com/doc?28348 The capacitors are delivered with screws and washers. Table 1 DIMENSIONS in millimeters, MASS, AND PACKAGING QUANTITIES DESIGN DRAWING L ± 1 Lt ± 1 D ± 1 P ± 0.3 T H ± 0.3 B ± 0.3 d1 ± 0.1 M S ± 1 Mb Ib ± 0.1 MASS (g) 76 x 146 M5-13 mm 1A 145.8 150.2 76.4 31.8 5.5 3.5 18.3 13.0 M5 9.5 M12 16 76 x 146 M6-13 mm 1A 145.8 150.2 76.4 31.8 5.5 3.5 18.3 13.0 M6 9.5 M12 16 1000 1000 76 x 146 M6-18 mm 1B 145.8 153.0 76.4 31.8 7.9 n/a 18.3 17.3 M6 10.0 M12 16 1000 76 x 146 1/4-28 UNF 1B 145.8 153.0 76.4 31.8 7.9 n/a 18.3 17.3 1/4-28 UNF 10.0 M12 16 1000 76 x 220 M5-13 mm 1A 219.8 224.2 76.4 31.8 5.5 3.5 18.3 13.0 M5 9.5 M12 16 1500 76 x 220 M6-13 mm 1A 219.8 224.2 76.4 31.8 5.5 3.5 18.3 13.0 M6 9.5 M12 16 1500 76 x 220 M6-18 mm 1B 219.8 227.0 76.4 31.8 7.9 n/a 18.3 17.3 M6 10.0 M12 16 1500 76 x 220 1/4-28 UNF 1B 219.8 227.0 76.4 31.8 7.9 n/a 18.3 17.3 1/4-28 UNF 10.0 M12 16 1500 Note • For bolt version holds: L = L standard -0.5 mm Lt = Lt standard -0.5 mm DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES DESIGN PACKAGING QUANTITIES (units per box) CARDBOX DIMENSIONS LxWxH (mm) 76 x 146 12 377 x 375 x 168 76 x 220 18 520 x 270 x 280 Note • For bolt version holds: H cardbox box: +10 mm Revision: 26-Apr-16 Document Number: 28411 2 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 110 PHT-ST www.vishay.com Vishay BCcomponents ELECTRICAL DATA SYMBOL DESCRIPTION Rated capacitance at 100 Hz, tolerance -10 %/+30 % Rated RMS ripple current at 100 Hz, 85 °C Max. leakage current after 5 min at UR Max. equivalent series resistance at 100 Hz CR IR IL5 ESR Z Max. impedance at 20 kHz Note • Unless otherwise specified, all electrical values in Table 2 apply at Tamb = 20 °C, P = 86 kPa to 106 kPa, RH = 45 % to 75 % Table 2 ELECTRICAL DATA AND ORDERING INFORMATION CR 100 Hz (μF) UR (V) CASE SIZE ØDxL (mm) IR 100 Hz 85 °C (A) IL 5 min (mA) ESR (m) MAX. Z (m) TYP. MAX. ORDERING CODE (1) TYP. 250 6000 76 x 146 18.35 3.0 17.6 9.7 11.5 6.9 300 6000 76 x 220 18.35 3.6 25.3 13.9 20.0 12.0 350 6000 76 x 220 18.49 4.2 24.0 13.2 18.6 11.2 400 6000 76 x 220 18.45 4.8 23.8 13.1 18.6 11.2 450 6000 76 x 220 19.76 5.4 19.1 10.5 13.6 8.2 ST ST BOLT NUT MAL211013602E3 MAL211033602E3 MAL211053602E3 MAL211073602E3 MAL211010602E3 MAL211030602E3 MAL211050602E3 MAL211070602E3 MAL211015602E3 MAL211035602E3 MAL211055602E3 MAL211075602E3 MAL211016602E3 MAL211036602E3 MAL211056602E3 MAL211076602E3 MAL211017602E3 MAL211037602E3 MAL211057602E3 MAL211077602E3 MAL211023602E3 MAL211043602E3 MAL211063602E3 MAL211083602E3 MAL211020602E3 MAL211040602E3 MAL211060602E3 MAL211080602E3 MAL211025602E3 MAL211045602E3 MAL211065602E3 MAL211085602E3 MAL211026602E3 MAL211046602E3 MAL211066602E3 MAL211086602E3 MAL211027602E3 MAL211047602E3 MAL211067602E3 MAL211087602E3 Note (1) Underlined 8th digit determines form: for details see “Part Number Explanation” table PART NUMBER EXPLANATION (Example: 350 V, 6000 μF, M6-13 mm disc) 1234 567 8 9 10 11 12 13 14 E3 MAL2 110 3 5 602 PREFIX SERIES NAME FORM VOLTAGE CAPACITANCE 1 = high current M5-13 mm disc (ST) 2 = high current M5-13 mm disc, with mounting bolt (STB) 3 = high current M6-13 mm disc (ST) 4 = high current M6-13 mm disc, with mounting bolt (STB) 5 = high current M6-18 mm disc (ST) 6 = high current M6-18 mm disc, with mounting bolt (STB) 7 = US tread 1/4-28 UNF (ST) 8 = US tread 1/4-28 UNF, with mounting bolt (STB) 3 = 250 V 0 = 300 V 5 = 350 V 6 = 400 V 7 = 450 V 602 = 6000 μF Lead (Pb)-free (RoHS-compliant) Note • Other values or designs are available on request. For more information, please visit the “Product Coding” page: www.vishay.com/doc?28394 Revision: 26-Apr-16 Document Number: 28411 3 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 110 PHT-ST www.vishay.com Vishay BCcomponents ADDITIONAL ELECTRICAL DATA PARAMETER CONDITIONS VALUE Voltage US = 1.1 x UR Surge voltage Urev 1 V Reverse voltage Current Leakage current After 1 min at UR IL1 0.006 CR x UR After 5 min at UR IL5 0.002 CR x UR Inductance Typ. 20 nH (1) Equivalent series inductance (ESL) Note (1) Low ESL designs available on request RIPPLE CURRENT AND USEFUL LIFE 1.5 1.4 1.3 IR Forced IR Free 1.2 1.1 1 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 Air Velocity (m/s) Fig. 2 - Multiplier of ripple current (IR) as a function of air flow MAXIMUM RIPPLE CURRENT PARAMETER Ambient temperature (Tamb) Operating frequency (f) Air flow CONDITION MAXIMUM RIPPLE CURRENT MULTIPLIER VALUE 70 °C From nomogram; see Fig. 3 1.6 400 Hz From frequency; see Table 3 1.3 2 m/s From air flow; see Fig. 2 1.25 Note • Calculation example for 110 series. maximum ripple current multiplier = 1.6 x 1.3 x 1.25 = 2.6 Revision: 26-Apr-16 Document Number: 28411 4 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 110 PHT-ST www.vishay.com Vishay BCcomponents CCC205-05 2.6 IA IR 2.4 2.2 2.0 1.8 1.6 1.4 lifetime multiplier 1.2 (1) 0.8 1.0 1.5 2.0 3.0 4.0 6.0 10 20 Useful life at 85 °C and IR applied: 10 000 h 30 (1) 1.0 40 IA = Actual ripple current at 100 Hz IR = Rated ripple current at 100 Hz and 85 °C 0.5 0.0 40 50 60 70 80 90 Tamb (°C) 100 Fig. 3 - Multiplier of useful life as a function of ambient temperature and ripple current load Table 3 MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY Revision: 26-Apr-16 FREQUENCY (Hz) IR MULTIPLIER 50 0.90 100 1.00 200 1.20 400 1.30 1000 1.40 10 000 1.50 Document Number: 28411 5 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 110 PHT-ST www.vishay.com Vishay BCcomponents Table 4 TEST PROCEDURES AND REQUIREMENTS TEST NAME OF TEST Endurance Useful life REFERENCE IEC 60384-4 / EN130300 subclause 4.13 CECC 30301 subclause 1.8.1 PROCEDURE (quick reference) Tamb = 85 C; UR applied; 2000 h Tamb = 85 C; UR and IR applied REQUIREMENTS C/C: ± 10 % tan 1.3 x spec. limit Z 2 x spec. limit IL5 spec. limit C/C: ± 30 % tan 3 x spec. limit Z 3 x spec. limit IL5 spec. limit no short or open circuit, no visible damage Total failure percentage: 3% Shelf life (storage at high temperature) Revision: 26-Apr-16 IEC 60384-4 / EN130300 subclause 4.17 Tamb = 85 C; no voltage applied; 500 h after test: UR to be applied for 30 min, 24 h to 48 h before measurement C/C: ±10 % tan 1.2 x spec. limit IL5 2 x spec. limit Document Number: 28411 6 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. 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