2015 CATALOG Fuses 2015.5 industrial.panasonic.com/ Fuses CONTENTS Product Item Features Part Number Safety Precautions (Common precautions for fuses) Page 2 EYP2BN EYP1BF Small and Insulation Type EYP05BE Thermal Cutoffs (TCO) / Thermal-links 3 to 9 EYP2BH EYP2MP Thin Type EYP4MU Micro Chip Fuse ERBRD Fast-acting and withstanding in-rush current characteristics ERBRE 10 to 13 ERBRG All products in this catalog comply with the RoHS Directive. The RoHS Directive is “the Directive (2011/65/EU) on the Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment “ and its revisions. 00 May. 2015 –1– Safety Precautions (Common precautions for Fuses) • When using our products, no matter what sort of equipment they might be used for, be sure to make a written agreement on the specifications with us in advance. The design and specifications in this catalog are subject to change without prior notice. • Do not use the products beyond the specifications described in this catalog. • This catalog explains the quality and performance of the products as individual components. Before use, check and evaluate its operations when installed in your products. • Install the following systems for a failsafe design to ensure safety if these products are to be used in equipment where a defect in these products may cause the loss of human life or other significant damage, such as damage to vehicles (automobile, train, vessel), traffic lights, medical equipment, aerospace equipment, electric heating appliances, combustion/gas equipment, rotating equipment, and disaster/crime prevention equipment. ✽ Systems equipped with a protection circuit and a protection device ✽ Systems equipped with a redundant circuit or other system to prevent an unsafe status in the event of a single fault (1) Precautions for use • These products are designed and manufactured for general and standard use in general electronic equipment (e.g. AV equipment, home electric appliances, office equipment, information and communication equipment) • These products are not intended for use in the following special conditions. Before using the products, carefully check the effects on their quality and performance, and determine whether or not they can be used. 1. In liquid, such as water, oil, chemicals, or organic solvent 2. In direct sunlight, outdoors, or in severe dust condition 3. In salty air or air with a high concentration of corrosive gas, such as Cl2, H2S, NH3, SO2, or NO2 4. Electric Static Discharge (ESD) Environment These components are sensitive to static electricity and can be damaged under static shock (ESD). Please take measures to avoid any of these environments. Smaller components are more sensitive to ESD environment. 5. Electromagnetic Environment Avoid any environment where strong electromagnetic waves exist. 6. In an environment where these products cause dew condensation 7. Sealing or coating of these products or a printed circuit board on which these products are mounted, with resin or other materials • These products generate Joule heat when energized. Carefully position these products so that their heat will not affect the other components (except Thermal Cutoffs). • Carefully position these products so that their temperatures will not exceed the category temperature range due to the effects of neighboring heat-generating components. Do not mount or place heat-generating components or inflammables, such as vinyl-coated wires, near these products (except Thermal Cutoffs). • Note that non-cleaning solder, halogen-based highly active flux, or water-soluble flux may deteriorate the performance or reliability of the products. • Carefully select a flux cleaning agent for use after soldering. An unsuitable agent may deteriorate the performance or reliability. In particular, when using water or a water-soluble cleaning agent, be careful not to leave water residues. Otherwise, the insulation performance may be deteriorated. (2) Precautions for storage The performance of these products, including the solderability, is guaranteed for a year from the date of arrival at your company, provided that they remain packed as they were when delivered and stored at a temperature of 5 °C to 35 °C and a relative humidity of 45 % to 85 %. The performance of Thermal Cutoffs is guaranteed for a year after our delivery, provided that they are stored at a temperature of -10 °C to +40 °C and a relative humidity of 30 % to 75 %. Even within the above guarantee periods, do not store these products in the following conditions. Otherwise, their electrical performance and/or solderability may be deteriorated, and the packaging materials (e.g. taping materials) may be deformed or deteriorated, resulting in mounting failures. 1. In salty air or in air with a high concentration of corrosive gas, such as Cl2, H2S, NH3, SO2, or NO2 2. In direct sunlight This is all for the common precautions. Also refer to the "CAUTION AND WARNING" section located on the back of the front cover of this catalog and precautions for individual products shown in the subsequent pages. <Package markings> Package markings include the product number, quantity, and country of origin. In principle, the country of origin should be indicated in English. 00 May. 2015 –2– Thermal Cutoffs (TCO) Thermal Cutoffs (TCO)/ Thermal-links EYP Series: N Series: F Series: E Series: H Series: MP Series: MU Features ● Small and Insulation Type TCO is compact and insulated, featuring quick temperature response, and mountable in a small space without insulation or protection. ● High Reliability TCO opens reliably when the equipment becomes abnormal, and is not resettable. ● Solid Structure Uniquely formed lead provides reliable TCO connection and provides easy assembly handling. (Axial lead type only) ● Thin Type Thick is less than 0.8 mm (MP series), available for spot welding (MP and MU series) ● Halogen-free (Thin type MP and MU series) The thin type fuses with a part number listed in this catalog contain no halogen other than any that may exist as an impurity. ● RoHS compliant Approved Safety Standards ● PS E ● UL, C-UL ● CSA ● VDE ● BEAB ● CCC (Japan) : Approved by JET (U.S.A.) : E60271 (Canada) : 1□□□□□□ (LR67163) (Germany) : 481106-1171-□□□□ (U.K.) : C□□□□ (China) : 20020102050042□□ See Ratings in details. Recommended Applications ● Transformers, Solenoids, Ventilation fans, Electric fans, Small electric motors, Driers, Gas home appliances, Fluorescent lights, Electric shavers, Adaptors, Heating devices, ICs, Batteries, etc. The TCO can also be used for overheating protection. Construction ● Axial ● Radial lead type (N, F and E series) lead type (H series) Fusible alloy (Pb·Cd free) Sealant (Epoxy resin) Special resin (Flux) Fusible alloy (Pb·Cd free) Insulating case (Ceramic) Insulating Special resin case(Ceramic) (Flux) ● Thin Special formed lead wire (Tin plating copper) Sealant (Epoxy resin) Lead wire (Tin plating copper) type (MP and MU series) ✽ Thin type is not to be soldered. Special resin (Flux) Insulating film Fusible alloy (Pb·Cd free) Terminal (Ni or Ni plating) Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should a safety concern arise regarding this product, please be sure to contact us immediately. 03 –3– Jan. 2015 Thermal Cutoffs (TCO) Ratings ● N series Part No. Rated Functioning Electrical Rating Maximum Holding Maximum Type No. of ✽2 ✽4 Operating Temp. : Th Functioning Temp. Temp. Approved ✽1 ✽3 ✽5 Temp. Temp. : Tf Limit : Tm AC/ Volt. Amp. Standards (°C) (°C) (°C) (°C) (°C) DC (V) (A) EYP2BN082 N082 86 82±2 EYP2BN099 N099 102 98 –3 EYP2BN109 N109 114 110±3 EYP2BN110 N110 115 110 –2 EYP2BN127 N127 134 129±4 EYP2BN134 N134 139 135±3 EYP2BN143 N143 145 141±2 +4 +3 AC AC DC AC AC DC AC AC DC AC AC DC AC AC DC AC AC DC AC AC DC 250 125 50 250 125 50 250 125 50 250 125 50 250 125 50 250 125 50 250 125 50 2 3 4 2 3 4 2 3 5 2 3 5 2 3 4 2 3 6 2 3 6 60 52 45 65 60 55 80 76 65 80 76 65 90 75 65 100 85 60 110 105 80 60 56 50 75 70 65 90 86 74 90 86 74 100 90 80 110 100 70 120 115 90 200 200 200 200 200 200 200 Approved Safety Standards PS E ○ — — ○ — — ○ — — ○ — — ○ — — ○ — — ○ — — UL CSA VDE BEAB CCC ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ — — ○ — — ○ — — ○ — — ○ — — ○ — — ○ — — Note: (1) For long lead types add the letter “L” at the end op the part number. (2) The information of the Approved Safety Standards is furnished as of Jun. 2010. Approved Safety Standards File No. UL:E60271, CSA:1687496(LR67163), VDE:481106-1171-0001, BEAB:C1144, CCC:2011010205464841 ● F series Part No. Rated Functioning Electrical Rating Maximum Holding Maximum Type No. of ✽2 ✽4 Functioning Temp. Operating Temp. : Th Temp. Approved ✽1 ✽3 ✽5 Temp. : Tf Temp. Limit : Tm AC/ Volt. Amp. Standards (°C) (°C) (°C) (°C) (°C) DC (V) (A) EYP1BF101 F101 102 98±3 EYP1BF115 F115 115 110 –2 EYP1BF134 F134 134 129 –3 EYP1BF138 F138 139 135±3 EYP1BF145 F145 145 141±2 +3 +4 AC AC DC AC AC DC AC AC DC AC AC DC AC AC DC 250 125 50 250 125 50 250 125 50 250 125 50 250 125 50 1 2 3.5 1 2 4 1 2 4 1 2 5 1 2 5 65 60 55 80 76 70 90 85 65 100 90 65 110 110 80 75 70 65 90 90 80 105 100 80 110 105 70 125 125 95 200 200 200 200 200 Approved Safety Standards PS E ○ — — ○ — — ○ — — ○ — — ○ — — UL CSA VDE BEAB CCC C-UL ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ — — ○ — — ○ — — ○ — — ○ — — Note: (1) For long lead types add the letter “L” at the end op the part number. (2) The information of the Approved Safety Standards is furnished as of Jun. 2010. Approved Safety Standards File No. UL/C-UL:E60271, CSA:1709436(LR67163), VDE:481106-1171-0003, BEAB:C1133, CCC:2011010205464842 Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should a safety concern arise regarding this product, please be sure to contact us immediately. 03 –4– Jan. 2015 Thermal Cutoffs (TCO) Ratings ● E series Part No. Rated Functioning Electrical Rating Maximum Holding Maximum Type No. of ✽2 ✽4 Operating Temp. : Th Functioning Temp. Temp. Approved ✽1 ✽3 ✽5 Temp. Temp. : Tf Limit : Tm AC/ Volt. Amp. Standards (°C) (°C) (°C) (°C) (°C) DC (V) (A) EYP05BE101 E101 102 98±3 EYP05BE115 E115 115 110±2 EYP05BE134 E134 134 129 –3 EYP05BE138 E138 139 135±3 EYP05BE145 E145 145 141±2 +4 AC AC DC AC AC DC AC AC DC AC AC DC AC AC DC 250 125 50 250 125 50 250 125 50 250 125 50 250 125 50 0.5 1.5 3 0.5 1.5 3 0.5 1.5 3 0.5 1.5 4 0.5 1.5 5 65 60 55 80 76 70 90 85 70 100 95 65 110 105 80 75 70 65 95 93 84 105 100 85 115 110 80 125 125 95 200 200 200 200 200 Approved Safety Standards PS E ○ — — ○ — — ○ — — ○ — — ○ — — UL CSA VDE BEAB CCC C-UL ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ — — ○ — — ○ — — ○ — — ○ — — Note: (1) For long lead types add the letter “L” at the end op the part number. (2) The information of the Approved Safety Standards is furnished as of Jun. 2010. Approved Safety Standards File No. UL/C-UL:E60271, CSA:1709439(LR67163), VDE:481106-1171-0002, BEAB:C1139, CCC:2011010205464843 ● H series Part No. Rated Functioning Electrical Rating Maximum Holding Maximum Type No. of ✽2 ✽4 Operating Temp. : Th Functioning Temp. Temp. Approved ✽1 ✽3 ✽5 Temp. Temp. : Tf Limit : Tm AC/ Volt. Amp. Standards (°C) (°C) (°C) (°C) (°C) DC (V) (A) EYP2BH101 H101 102 98±3 EYP2BH115 H115 115 110±2 EYP2BH134 H134 134 129 –3 EYP2BH138 H138 139 135±3 EYP2BH145 H145 145 141±2 +4 AC AC DC AC AC DC AC AC DC AC AC DC AC AC DC 250 125 50 250 125 50 250 125 50 250 125 50 250 125 50 2 3 3.5 2 3 3.5 2 3 3.5 2 3 3.5 2 3 4.5 65 60 55 80 76 74 90 70 65 100 80 75 110 100 85 75 70 65 90 86 84 95 85 80 105 95 90 125 115 100 200 200 200 200 200 Approved Safety Standards PS E ○ — — ○ — — ○ — — ○ — — ○ — — UL CSA VDE BEAB CCC C-UL ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ — — ○ — — ○ — — ○ — — ○ — — Note: (1) The information of the Approved Safety Standards is furnished as of Jun. 2010. Approved Safety Standards File No. UL/C-UL:E60271, CSA:1709435(LR67163), VDE:481106-1171-0004, BEAB:C1140, CCC:2011010205464844 Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should a safety concern arise regarding this product, please be sure to contact us immediately. 03 –5– Jan. 2015 Thermal Cutoffs (TCO) Ratings ● MP series Part No. Rated Functioning Functioning ✽2 Temp. ✽1 Temp. : Tf (°C) (°C) Electrical Rating AC/ DC Volt. (V) Amp. (A) Maximum Maximum Holding Operating Temp. ✽4 Temp. : Th ✽3 ✽5 Temp. Limit : Tm (°C) (°C) (°C) Approved Safety Standards UL EYP2MP092AFT 92 88 –4 +3 DC 32 2 55 60 135 ○ EYP2MP098AFT 98 94 –2.5 +3 DC 32 2 60 65 135 ○ Note: (1) The information of the Approved Safety Standards is furnished as of Jun. 2010. Approved Safety Standards File No. UL:E60271 ● MU series Part No. EYP4MU092GFD Rated Functioning Functioning ✽2 Temp. ✽1 Temp. : Tf (°C) (°C) 92 89 +3 –4 Electrical Rating AC/ DC Volt. (V) Amp. (A) DC 32 4 Maximum Maximum Holding Operating Temp. ✽4 Temp. : Th ✽3 ✽5 Temp. Limit : Tm (°C) (°C) (°C) 55 55 Approved Safety Standards 135 UL ○ Note: (1) The information of the Approved Safety Standards is furnished as of Jun. 2010. Approved Safety Standards File No. UL:E60271 ✽1 Rated Functioning Temperature (Tf) The temperature at which a TCO changes its state of conductivity to open circuit with loading detection current only. PS E Tolerance; ; ±7 °C UL,CSA,VDE, BEAB, CCC; –100 °C ✽2 Functioning Temperature (Fusing-off temperature) The functioning temperature at which a TCO changes its state of conductivity to open circuit in the ambient air oven which increases temperature by 1 °C per minute and with loading the detective current 0.1 A or less. ✽3 Maximum Operating Temperature The maximum temperature at which a TCO can be maintained while conducting rated current for 1000 h. For details please refer to specification. ✽4 Holding Temperature (Th) The maximum temperature at which a TCO can be maintained while conducting rated current for 168 h which will not cause a change in state of conductivity to open circuit. ✽5 Maximum Temperature Limit (Tm) The maximum temperature at which a TCO can maintains its mechanical and electrical properties with out closing again for 10 minutes after a TCO has changed its state of conductivity. Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should a safety concern arise regarding this product, please be sure to contact us immediately. 03 –6– Jan. 2015 Thermal Cutoffs (TCO) Dimensions in mm (not to scale) ● Axial lead type Radial lead type fd fD ● L l fD1 l L Dimensions (mm) L 0D 0D1 0d k N Series 9.0±1.0 2.5±0.2 3 max. 38±3 (✽78±3) 0.60±0.05 +0.20 F Series 6.0±1.0 1.85 –0.15 2.2 max. 38±3 (✽68±3) 0.53±0.02 E Series 5.0±0.5 1.5±0.1 1.8 max. 38±3 (✽68±3) 0.53±0.02 H Series fd C A B A 5.0±0.5 Dimensions (mm) B C L 4.0±0.5 2.2±0.3 55±3 0d 0.53±0.02 (✽) For long lead types add the letter “L” at the end op the part number. ● Thin type EYP2MP◻◻◻AFT EYP4MU◻◻◻GFD A A E G D N (H) (G) C J EYP2MP◻◻◻AFT EYP4MU◻◻◻GFD B A 24.5±0.5 26.5±0.5 B 2.7±0.2 4.5±0.4 C 0.64±0.15 1.00±0.15 D B (H) C J Dimensions (mm) D E G 4.2±0.5 2.3±0.2 7.9±0.5 10.5±0.5 3.0±0.2 (8.0) E (H) (12.4) (8.0) J 0.10±0.02 0.15±0.02 N – 1.8±0.5 Marking The following items are indicated on TCO. • N, F, E, H Series : Type No., Date Code, Trade Mark, <PS>E Mark, JET, Rated Functioning Temperature, Rated Current • MP, MU Series : Type No., Date Code, Trade Mark Packaging Methods Part No. Standard Quantity Style Mass (Weight) [mg/pc.] EYP2BN◻◻◻ 2,000 pcs./Box 340 EYP2BN◻◻◻L 2,000 pcs./Box 510 EYP1BF◻◻◻ 3,000 pcs./Box 220 EYP1BF◻◻◻L 4,000 pcs./Box 330 EYP05BE◻◻◻ 4,000 pcs./Box EYP05BE◻◻◻L 5,000 pcs./Box 320 EYP2BH◻◻◻ 1,500 pcs./Box 350 EYP2MP◻◻◻AFT 2,000 pcs./Box 54 EYP4MU◻◻◻GFD 1,000 pcs./Box 130 Bulk 210 Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should a safety concern arise regarding this product, please be sure to contact us immediately. 03 –7– Jan. 2015 Thermal Cutoffs (TCO) Safety Precautions (Handling Precautions) The following are precautions for individual products. Please also refer to the common precautions for fuses in this catalog. ● Design Applications 1. Use the TCO within their specified temperature and electrical ratings. 1) Use the TCO under the maximum operating temperature specified in the individual specification. Using the TCO under a higher temperature than the maximum operating temperature may cause premature opening or opening delay. • When the TCO is continuously used at the temperature close to the functioning temperature, the TCO may operate while being used. • When the TCO is continuously used at the temperature higher than the maximum operation temperature, the TCO may be degraded and may not operate normally at the specified temperature. 2) The holding temperature is defined as the highest temperature at which the TCO is activated continuously at the rated current for 168 hours. The TCO can not be used over 168 hours exceeding the holding temperature. 3) Equipment should be designed so that its over shoot does not exceed the maximum temperature limit after the TCO operates. 4) If the TCO is activated by voltage higher than the rated voltage or current higher than the rated current, the TCO produces excessive heat, resulting in premature opening. The arc generated in such operating conditions will result in abnormal appearance (crack on body) and insufficient insulation. • When TCO is operated in an abnormal mode while the rated voltage and/or the rated current being exceeded, it may not cut off the circuit. 5) Thermal element may be transformed and TCO may open when it is used in the environment from which an excessive temperature change (such as outdoor) is repeated. Investigate the environment where TCO is used. 6) Where transient overload is expected to be applied, repeat the tests under the worst conditions. 7) The TCO cannot be used as a current sensitive fuse. 2. To fully use the function of the TCO, a suitable TCO for each equipment application must be selected. 1) Tests should be repeated for the finished equipment to confirm that the TCO does operate as expected. 2) To improve thermal response of the TCO, put the main body of the TCO and the lead wires(terminals) as close to the heat source as possible and the place where the TCO is evenly heated. If the temperatures transferred to the main body and to the lead wires(terminals) are largely different from each other, defective operation may occur, causing arcing and deterioration of insulation. 3. Avoid application of excessive vibration and mechanical stress to the TCO. Otherwise, failure of the fusible alloy or lead wires, or damage to the main body may occur. 4. The following 1) and 2) are precautions for thin type TCO (MP and MU series) 1) TCO body and terminals must be properly fixed when the TCO is mounted in the equipment. It may cause breaking of thermal element and/or terminals, or damages of the TCO body, or other failure when the body or terminals is not properly connected. Avoid a transport under the condition with a connection only a single side of terminal and the equipment as it might cause breaking of thermal element and/or terminals, or damages of the TCO body, or other failure due to the vibration or mechanical stress on the transportation. 2) When TCO is mounted in the equipment, terminals must be aligned with the body. If TCO body and terminals are mutually mounted askew, it might cause breaking of thermal element and/or terminals. Also after assembling TCO in the equipment, avoid pulling, bending, pushing stress and twisting stress in the TCO body and terminals in order not to cause breaking of thermal element and/or terminals, or damages of the TCO body. 5. When sealing the TCO with resin, select a resin that does not corrode the seals or the lead wires(terminals). When sealing the overall TCO with resin, determine the fixing conditions by repeating the test using your final product to check whether or not the resin properties (e.g. expansion, contraction, and curing temperature) affect the TCO and whether or not the TCO can operate normally. 6. When immersing equipment with a TCO in varnish or solvent and then drying it, repeat the test to check whether or not the varnish or solvent used dissolved the coating of the TCO or caused damage, such as cracks, before performing the treatment again. 7. Do not use under the following environments. 1) In liquids such as water, oil, chemical and organic solvents 2) In direct sunlight, outdoors or in dusty atmospheres 3) In places where water condensation occurs ✽ Use in the following environments may affect the performance of the TCO; Verify performance and reliability before production use. (1) In places full of corrosive gases such as sea breeze, Cl2, H2S, NH3, SO2 and NO2 (2) In environments with high static electricity and/or strong electromagnetic waves. 8. Do not use the TCO in aerospace equipment, atomic energy equipment, military weapons, life saving equipment, automobile, etc. Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should a safety concern arise regarding this product, please be sure to contact us immediately. 03 –8– Jan. 2015 Thermal Cutoffs (TCO) ● Instruction 1. Forming and Cutting 1) Lead wires(terminals) are to be bent or cut at least 3 mm away from the TCO seals to avoid damaging the TCO (axial / radial type) or body (thin type). The TCO seals (axial / radial type) shall not be grasped with any tools or holders. Terminals of thin type TCO are to be grasped before they are bent. (See Fig.1) 2) The lead wires and terminals shall not be nicked, fractured or burned. The body and/or seals must not be damaged, burned or overheated. 3) It is recommended that experimental assembly trials, should be done so that it can be verified that manufacturing procedures will not exceed the maximum tested "pull" and "push" forces of 20 N (MP series:5 N, MU series:10 N) and 5 N respectively on the lead wires (terminals), or induce excessive twisting. 4) Do not repeat bending terminals of thin type TCO. Bending > 3 mm grasped > 3 mm Cutting > 3 mm > 3 mm grasped > 3 mm > 3 mm Fig-1 2. Soldering, Welding, Calking 1) Lead wires are to be soldered with the standard conditions shown in Table 1. Excessive soldering heat and soldering time may cause damage to a TCO. If higher temperature, longer time or shorter lead length exist rather than the conditions of Table 1, it is recommended to run tests for finding the soldering conditions that do not damage the TCO. Also, use of tools such as pliers are recommended to dissipate the soldering heat by grasping lead wires between the TCO body and soldering point. 2) Avoid preheating and gradual cooling as much as possible. However if preheating and gradual cooling is done, set the process conditions after confirming that the TCO is not affected by these procedures. 3) Do not use reflow soldering. 4) Thin type (MP and MU series) is not to be soldered. 5) If water or solvent is used for cleaning flux after soldering, check and confirm the reliability of the agent. 6) Lead wires are to be clamped at least 3 mm away from the seals. Improper connections may cause damage to the seals or other parts and may result in nuisance tripping of the devices due to the generation of excessive heat at a faulty high resistance junction. 7) Set the conditions for welding and calking only after checking contact resistance and connection strength. 8) When resoldering or rewelding, cool the TCO under room conditions. 9) When the TCO is heated by soldering or welding, be careful not to pull, push or twist the TCO lead wires. Table-1 Soldering Conditions Temperature of Soldering: 300 °C Time: 3 s Lead Length (k) Type No. 30 mm F101 E101 H101 25 mm N082, N099 E115, E134, E138 H115, H134, H138 F115, F134, 20 mm N109, N110 E145 H145 F138, F145 N127, N134, N143 15 mm ● Soldering point l l 3. Sufficiently flexible, appropriate free length and proper size wire should be used for splice connection. Connection including connectors used for splicing shall be of the low resistance type, and they shall be made mechanically secure. 4. Where the lead wires of the TCO is tied with string, put them at least 10 mm apart from the seals of the main body of the TCO. 5. Quality control notes 1) Measurement of resistance between lead wires (terminals) and checking of the internal status with X-rays are effective means to confirm the status of the TCO on delivery and after mounting in the equipment. 6. Storage method 1) Store the TCO in packing cases or in polyethylene bags within the temperature range -10 °C to +40 °C and RH of 30 % to 75 %. Store them at a location where no rapid changes of temperature or humidity or no direct sunlight is applied. The location must also be free from vibration and shock . 2) Avoid storage in places containing corrosive gases such as sea breeze, Cl2, H2S, NH3, SO2 and NO2. 3) The period of guarantee for performance such as solderability is for one year after our delivery; and this condition applies only where the storage method specified in above has been followed. 7. Do not repair a TCO. Replace it with a new part. Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should a safety concern arise regarding this product, please be sure to contact us immediately. 03 –9– Jan. 2015 Micro Chip Fuse Micro Chip Fuse Type: ERBRD ERBRE ERBRG Features ● Small size ● Fast-acting ● RoHS and withstanding in-rush current characteristics compliant Approved Safety Standards UL248-14 : File No.E194052 c-UL C22.2 No.248-14 : File No.E194052 Explanation of Part Numbers Product Code Micro Chip Fuse 1 2 3 4 5 6 7 8 9 10 E R B R D 1 R 0 0 X Structure R Rectangular type D Product shape 0402 inch size (1.0 mm×0.5 mm) E 0603 inch size (1.6 mm×0.8 mm) G 1206 inch size (3.2 mm×1.6 mm) Code Rated Current (A) 0R25 0.25 A 1R50 1.5 A 0R31 0.315 A 2R00 2.0 A 0R37 0.375 A 2R50 2.5 A 0R50 0.50 A 3R00 3.0 A 0R75 0.75 A 4R00 4.0 A 1R00 1.0 A 5R00 5.0 A 1R25 1.25 A Construction X V Packaging Pressed Carrier Taping 2 mm pitch, 10,000 pcs. Punched Carrier Taping 4 mm pitch, 5,000 pcs. Part No. ERBRD ERBRE ERBRG Dimensions in mm (not to scale) L a Protective Coating W Electrode (Base) t b Fusing Element Electrode (Outer) Part No. (inch size) Almina Substrate ERBRD (0402) ERBRE (0603) ERBRG (1206) Mass (Weight) (g/1000 pcs.) Dimensions (mm) L W a ±0.10 0.50 –0.05 0.15 ±0.15 0.80 –0.05 0.24 ±0.20 1.60 1.00 1.60 3.20 b +0.10 ±0.10 0.25 +0.15 ±0.15 0.30 ±0.20 0.55 ±0.15 0.30 t ±0.10 0.39 ±0.10 0.7 ±0.15 0.54 ±0.10 2.2 ±0.20 0.65 ±0.10 10 Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should a safety concern arise regarding this product, please be sure to contact us immediately. 04 Sep. 2014 – 10 – Micro Chip Fuse Ratings ● 0402 inch /1005 mm size : Type ERBRD Part No. Rated Current (A) Marking Code Internal R (mΩ) at 25 °C max. ERBRD□R□□X 0R25 0R31 0R37 0R50 0R75 1R00 1R25 1R50 2R00 2R50 3R00 0.25 0.315 0.375 0.5 0.75 1.0 1.25 1.5 2.0 2.5 3.0 V X Y F G H J K N O P 700 520 440 310 190 125 82 70 53 42 37 Rated Current ×100 % / 4 hours min. Fusing Current/Fusing Time (at 25 °C) Rated Current ×200 % / 5 seconds max. Rated Current ×300 % / 0.2 seconds max. Rated Voltage (Open Circuit Voltage) Interrupting Rating (at Rated Voltage) 32 VDC 35 A Category Temp. Range ● −40 °C to +125 °C 0603 inch / 1608 mm size : Type ERBRE Part No. Rated Current (A) Marking Code Internal R (mΩ) at 25 °C max. ERBRE□R□□V 0R50 0R75 1R00 1R25 1R50 2R00 2R50 3R00 4R00 5R00 0.5 0.75 1.0 1.25 1.5 2.0 2.5 3.0 4.0 5.0 F G H J K N O P S T 330 190 125 94 72 51 40 33 22 19 Rated Current ×100 % / 4 hours min. Fusing Current/Fusing Time (at 25 °C) Rated Current ×200 % / 5 seconds max. Rated Current ×300 % / 0.2 seconds max. Rated Voltage (Open Circuit Voltage) Interrupting Rating (at Rated Voltage) 32 VDC 50 A Category Temp. Range ● −40 °C to +125 °C 1206 inch / 3216 mm size : Type ERBRG Part No. Rated Current (A) Marking Code Internal R (mΩ) at 25 °C max. Fusing Current/Fusing Time (at 25 °C) Rated Voltage (Open Circuit Voltage) Interrupting Rating (at Rated Voltage) ERBRG□R□□V 0R50 0R75 1R00 1R25 1R50 2R00 2R50 3R00 4R00 0.5 0.75 1.0 1.25 1.5 2.0 2.5 3.0 4.0 F G H J K N O P S 560 340 210 175 115 85 65 45 35 Rated Current ×100 % / 4 hours min. Rated Current ×200 % / 5 seconds max. Rated Current ×300 % / 0.2 seconds max. 63 VDC 32 VDC 50 A Category Temp. Range −40 °C to +125 °C ✽ The thin type is available about 1005 (0402 inch) size. Please contact us for details. ✽ Please contact us when another rated current is needed. Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should a safety concern arise regarding this product, please be sure to contact us immediately. 04 Sep. 2014 – 11 – Micro Chip Fuse 10 10 1 Fusing Time (s) 1 Fusing Time (s) 0.5 A ● 0603 inch / 1608 mm size (Type ERBRE) 0.75 A 1.0 A 1.25 A 1.5 A 2.0 A 2.5 A 3.0 A 0.25 A 0.315 A 0.375 A 0.5 A ● 0402 inch / 1005 mm size (Type ERBRD) 0.75 A 1.0 A 1.25 A 1.5 A 2.0 A 2.5 A 3.0 A 4.0 A 5.0 A Fusing Characteristics (25 °C typical) 0.1 0.01 0.1 0.01 0.001 0.001 ✽ Reference Only ✽ Reference Only 1 0.5 A ● 1206 inch /3216 mm size (Type ERBRG) 10 10 Fusing Current (A) 0.0001 0.1 100 1 100 10 Fusing Current (A) 0.75 A 1.0 A 1.25 A 1.5 A 2.0 A 2.5 A 3.0 A 4.0 A 0.0001 0.1 Fusing Time (s) 1 0.1 0.01 0.001 ✽ Reference Only 0.0001 0.1 1 Fusing Current (A) 10 100 Packaging Methods ● Standard Quantity Part No. ERBRD ERBRE ERBRG Kind of Taping Pressed Carrier Taping Pitch (P1) 2 mm Quantity 10,000 pcs./ reel Punched Carrier Taping 4 mm 5,000 pcs./ reel (Unit : mm) Carrier Taping Pressed Carrier Punched Carrier T T P1 fD0 P2 ● (Unit : mm) Taping Reel P0 fC B fN W F E ● inch size 0402 0603 1206 W1 P1 (2 mm pitch) A fA Part No. A B ±0.10 1.20 ERBRD 0.68 ERBRE 1.10 ±0.10 1.90 ERBRG 2.00 ±0.15 3.60 Part No. P1 ERBRD 2.00 ERBRE ERBRG ±0.10 F 8.00 ±0.20 ±0.05 3.50 P2 P0 0D0 ±0.10 ±0.10 E Part No. ERBRD ERBRE ERBRG 1.75 ±0.10 ±0.20 ±0.05 4.00 W ±0.10 2.00 4.00 ±0.10 +0.10 0 1.50 0A W2 0N 0 180.0–1.5 60 +1.0 0 0C 13.0 ±0.2 W1 9.0 +1.0 0 W2 ±1.0 11.4 T 0.67 ±0.07 0.78 ±0.07 ±0.07 0.84 Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should a safety concern arise regarding this product, please be sure to contact us immediately. 04 Sep. 2014 – 12 – Micro Chip Fuse Recommended Soldering Conditions Dimensions (mm) Part No. (inch size) A B C ERBRD(0402) 0.5 to 0.6 1.4 to 1.6 0.4 to 0.6 A ERBRE(0603) 0.7 to 0.9 2.0 to 2.2 0.8 to 1.0 B ERBRG(1206) 2.0 to 2.4 4.4 to 5.0 1.2 to 1.8 C Recommended Soldering Conditions Recommendations and precautions are described below. ● Recommended soldering conditions for reflow · Reflow soldering shall be performed a maximum of two times. · Please contact us for additional information when used in conditions other than those specified. · Please measure the temperature of the terminals and study every kind of solder and printed circuit board for solderability before actual use. For soldering (Example : Sn/Pb) Preheating Main heating Peak Temperature Peak Temperature 140 °C to 160 °C Above 200 °C 235 ± 5 °C Time 60 s to 120 s 30 s to 40 s max. 10 s For lead-free soldering (Example : Sn/Ag/Cu) Preheating Heating Preheating Main heating Peak Temperature 150 °C to 180 °C Above 230 °C max. 260 °C Time 60 s to 120 s 30 s to 40 s max. 10 s Time ● Recommended soldering conditions for flow Preheating Soldering For soldering Temperature Time 140 °C to 180 °C 60 s to 120 s 245 ± 5 °C 20 s to 30 s For lead-free soldering Temperature Time 150 °C to 180 °C 60 s to 120 s max. 260 °C max. 10 s <Repair with hand soldering> ● Preheat with a blast of hot air or similar method. Use a soldering iron with a tip temperature of 350 °C or less. Solder each electrode for 3 seconds or less. ● Never touch this product with the tip of a soldering iron. Safety Precautions The following are precautions for individual products. Please also refer to the common precautions for fuses in this catalog. 1. Set the rated current so that the current passing through the Micro Chip Fuses (hereafter called the fuses) under normal conditions is within 70% of the rated current. 2. Do not continuously pass a current exceeding the rated current through the fuses. 3. If a pulse exceeding the rated current is applied, such as a rush current or surge current at power-on, take care not to cause unwanted fusing. Calculate the I2t value of the pulse and check the tolerance to the number of pulses according to the I2t-t characteristic curve before deciding to use the fuses. Before checking the tolerance, consult our sales staff in advance. 4. The fuses are designed to be blown out by a current that is double or greater than the rated current. Ensure that the abnormal current generated when a circuit abnormality occurs in your product is at least double or greater than the rated current of the fuses. In addition, ensure that the abnormal current of your product does not exceed the maximum interrupting current of the fuses. 5. The fuses are designed to be used on the secondary side of a power supply. Do not use them on the primary side. 6. Ensure that the voltage applied to the fuses are within their rated voltage. 7. The fusing characteristics of the fuses are affected by the ambient temperature. Before use, mount the fuses on your products and carefully check and evaluate their category temperature range. Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should a safety concern arise regarding this product, please be sure to contact us immediately. 04 Sep. 2014 – 13 – CAUTION AND WARNING 1. The electronic components contained in this catalog are designed and produced for use in home electric appliances, office equipment, information equipment, communications equipment, and other general purpose electronic devices. Before use of any of these components for equipment that requires a high degree of safety, such as medical instruments, aerospace equipment, disaster-prevention equipment, security equipment, vehicles (automobile, train, vessel), please be sure to contact our sales representative. 2. When applying one of these components for equipment requiring a high degree of safety, no matter what sort of application it might be, be sure to install a protective circuit or redundancy arrangement to enhance the safety of your equipment. In addition, please carry out the safety test on your own responsibility. 3. When using our products, no matter what sort of equipment they might be used for, be sure to make a written agreement on the specifications with us in advance. 4. Technical information contained in this catalog is intended to convey examples of typical performances and/or applications and is not intended to make any warranty with respect to the intellectual property rights or any other related rights of our company or any third parties nor grant any license under such rights. 5. In order to export products in this catalog, the exporter may be subject to the export license requirement under the Foreign Exchange and Foreign Trade Law of Japan. 6. No ozone-depleting substances (ODSs) under the Montreal Protocol are used in the manufacturing processes of Automotive & Industrial Systems Company, Panasonic Corporation. ● Please contact ● Factory Device Solutions Business Division Automotive & Industrial Systems Company Panasonic Corporation 1006 Kadoma, Kadoma City, Osaka 571-8506, JAPAN The information in this catalog is valid as of May 2015.