D1U4-W-1600-54-HBxC www.murata-ps.com AC-DC Power Supply PRODUCT OVERVIEW The D1U4-W-1600-54-HBxC is a 1600W power factor corrected (PFC) front end power module intended for hot swap redundant systems. There is a main output of 54VDC (floating with respect to chassis ground) and a 12VDC Standby/ bias output (that is present whenever the incoming AC source is applied. The form factor is suitable for 1RU chassis enclosures and is designed to deliver reliable bulk DC power to servers, workstations, storage systems, PoE switches or any 54VDC distributed power architecture requiring high power density. The high efficiency design supports speed controlled dual DC fans in a thermally optimized package that is self-protecting and able to auto recover from over-current and over-temperature events. Visual status information is provided via front panel mounted LED indicators in addition to hardware logic signals and a PMBus™ management interface. ORDERING GUIDE Model Number D1U4-W-1600-54-HB4C D1U4-W-1600-54-HB3C FEATURES 1600W Output Power 1.6"(1U) x 14.0" x 4.0" (41.0mm x 355.6mm x 101.6mm) 54VDC Main; PoE compatible 12V SB Output PMBus™ Power Management Bus supported by dual redundant I2C interfaces. N+1 Redundancy Capable; hot swap (up to 8 modules in parallel) Active current sharing on 54VDC Main output; integral bidirectional MOSFET output isolation device Over-Voltage, Over-Current; Over-Temperature Protection Internal variable speed cooling fans 20ms full cycle hold up RoHS Compliant Power Output High Power Output Low Main Output Line AC Line AC 1600W INPUT CHARACTERISTICS Parameter Input Voltage Operating Range Input Frequency Turn-on Input Voltage Turn-off Input Voltage Maximum Current @ VIN = 200Vac Maximum Current @ VIN = 90Vac Inrush Current Power Factor 1200W 54V Conditions Ramp Up Ramp Down 1600W 1200W Cold start between 0 to 1ms At 230Vac; FL Min. 90 47 81 70.5 Standby Output Airflow 12V Back to front Front to back Typ. 115/230 50/60 Max. 264 63 89 78.0 10 15 100 Units Vac Hz Vac Arms Apk 0.95 OUTPUT VOLTAGE CHARACTERISTICS Output Voltage Parameter Conditions Min. Typ. Max. Units Voltage Set Point 54V Vdc Line & Load Regulation 52.38 55.62 54V Output Current 0 30 A Ripple Voltage & Noise1 20MHz Bandwidth 540 mVp-p Load Capacitance 3800 24,000 μF Voltage Set Point 12 Vdc Line & Load Regulation 11.64 12.36 12V Output Current 0 2 A 20MHz Bandwidth 33 mVp-p Ripple Voltage & Noise1 Load Capacitance 1530 μF 1 Ripple and noise are measured with a parallel combination of a 0.1μF ceramic capacitor and 2 x 270μF OSCON capacitors on each of the power module outputs measurement nodes. See test set up diagram below. www.murata-ps.com/en/3d/acdc.html www.murata-ps.com/en/3d/acdc.html www.murata-ps.com/en/3d/acdc.html www.murata-ps.com/en/3d/acdc.html www.murata-ps.com/en/3d/acdc.html www.murata-ps.com/en/3d/acdc.html Available now at www.murata-ps.com/en/3d/acdc.html For full details go to www.murata-ps.com/rohs CB Test Certificate and Test Report PM www.murata-ps.com/support CPS_D1U4-W-1600-54-HBxC.A01 Page 1 of 6 D1U4-W-1600-54-HBxC AC-DC Power Supply RIPPLE MEASUREMENT 2x270uF OSCON Power Supply 0.1uF Ceramic Load Box AC Phase AC Ground BNC to BNC Shielded Cable General Notes: 1. Load the outputs at specified minimum output current. 2. Connect the probe as shown with the input tip and ground as short as possible. Oscilloscope 20MHz BW 3. Take all measurements 4. Repeat the measurements with the outputs at specified maximum output current. OUTPUT CHARACTERISTICS Parameter Remote Sense Efficiency Output Rise (Monotonic) Startup Time Transient Response Current Sharing Accuracy (up to 8 in parallel) Hot Swap Transients Hold Up Time ENVIRONMENTAL CHARACTERISTICS Parameter Storage Temperature Range Operating Temperature Range Operating Humidity Storage Humidity Altitude Shock Operational Vibration MTBF Safety Approvals Input Fusing Weight Conditions Min. Typ. Max. Units Remote sense is not enabled on these variants due to the System Control feature and the relatively wide line & load regulation window. 230Vac (excluding fan) 90 % Overshoot less than 10% for all outputs; no negative transition at 10% to 95% rise time turn off. AC Ramp Up 3 s PS_ON activation 250 ms 54VDC 50% step (50-100%; 100%-50%) ±2700 load; 1A/μs mV 12VSB 1A/μs ±250 At 100% load ±10 % 5 % 100% load 230Vac nominal 20 ms Conditions Non-Condensing Non-Condensing Min. -40 0 10 5 3000 Typ. Max. 70 50 90 90 Non-Operating 30 Operational, 0.5G; 5-500Hz Telcordia SR-332 40°C 630 CAN/CSA-C22.2 No.60950-1-07 Am 1:2011 ANSI/UL 60950-1-2011 IEC60950-1:2005 (2nd Ed)+A1:2009 and EN60950-1:2006/A11:2009/A1:2010/A12:2011 CQC GB4943,1-2011 Internal 20A/250V rated fast blow in AC line 4.63/2.1 Units °C % M G K Hours lbs/kg www.murata-ps.com/support CPS_D1U4-W-1600-54-HBxC.A01 Page 2 of 6 D1U4-W-1600-54-HBxC AC-DC Power Supply PROTECTION CHARACTERISTICS Output Voltage 54V Parameter Conditions Over-Temperature Over-Voltage Auto re-start Latching Constant Current for 200ms followed by latch Latching Latching Conditions Input to Output - Reinforced Input to Chassis - Basic Output to Chassis (Ground) Min. 3000 1500 2250 Over-Current 12VSB Over-Voltage Over-Current ISOLATION CHARACTERISTICS Parameter Insulation Safety Rating / Test Voltage Isolation Grounding STATUS INDICATORS AND CONTROL SIGNALS Status LED Indicators Min. Typ. Max. Units 55 57 65 60 °C V 33 39 A 13.5 2.2 14.4 2.6 V A Max. Units Vrms Vrms Vdc Typ. The Main 54VDC output shall be provided with isolation between the output and chassis ground. It shall be able to withstand the following tests: a) 1500VRMS at 50Hz to 60Hz for 60s. b) 2250 VDC for 60s. There shall be no insulation breakdown during the test as defined in sub clause 5.2.2 of IEC 60950-1:2001. The resistance after the test should be at least 2M ohms when measured at 500VDC. The VRTN should be isolated from the 12VSB Return and the power module shall support PoE Electrical Isolation Requirements. Conditions Off Off Blinking Green Green Blinking Amber Amber Description No AC applied to any power module in host system No AC applied to this power module only AC Present & VSTANDBY “on” 54VDC and VSTANDBY “on” and “OK” Power Module Warning Power Module Failure I C and PMBus There is provision for the connection of dual I2C buses for redundancy. This enables two master devices to connect to single slave device(s) within the power module. The power module is provided with a PMBus Management Interface that provides status, measurement and control data. SYS_CONTR Host system control input that can be used to turn on/off the Main 54VDC Output. EMISSIONS AND IMMUNITY Characteristic Input Current Harmonics Voltage Fluctuation & Flicker Conducted Emissions Radiated Emissions Standard IEC/EN 61000-3-2 IEC/EN 61000-3-3 FCC 47 CFR Part 15; CISPR 22; EN55022 ESD Immunity IEC/EN 61000-4-2; Radiated Field Immunity Electrical Fast Transients/Burst Immunity Surge Immunity RF Conducted Immunity Magnetic Field Immunity Voltage Dips & Interruptions IEC/EN 61000-4-3 IEC/EN 61000-4-4 IEC/EN 61000-4-5 IEC/EN 61000-4-6 IEC/EN 61000-4-8 IEC/EN 61000-4-11 2 Compliance Complies with Class A Limits Complies Complies to Class A with 6dB margin Complies to Class A with 6dB margin 4KV Contact discharge; Criteria A 8KV Operational air discharge; Criteria A 15KV non-operational air discharge, Criteria A Complies Complies 1KV/2KV; Criteria A performance 3VAC, 80% AM, 1KHz; Criteria A performance 3A/m Complies www.murata-ps.com/support CPS_D1U4-W-1600-54-HBxC.A01 Page 3 of 6 D1U4-W-1600-54-HBxC AC-DC Power Supply OUTPUT CONNECTOR AND SIGNAL SPECIFICATION DC and Signal Connector: FCI # 51732-028-LF P1 P2 VOUT P3 VOUT VOUT P4 VRTN P5 VRTN P6 x1 x2 x3 x4 x5 AC_OK P_GOOD V_STBY No User Connection V_STBY RETURN D PS_ON V_STBY V_STBY V_STBY RETURN V_STBY RETURN C I_SHARE SYS_CONTR I2C DATA2 I2C CLOCK2 PS_PRESENT B PS_KILL Vout SENSE+ Vout SENSE- I2C DATA1 I2C CLOCK1 A VRTN Logic Level Current 0V to 8V -4mA/+5mA >2.4V (Active, OK) <0.4V (not OK) +4mA -2mA >2.4V (Active, GOOD) <0.4V (not GOOD) +4mA -2mA Blade/ Pin Assignment Signal Name Description P1, P2, P3 P4, P5, P6 A2 A3 C2, C3, D3 C4, C5, D5 B1 VOUT VRTN VOUT_SENSE + VOUT_SENSE VSTBY VSTBY Return I_SHARE D1 AC_OK D2 P_GOOD Main 54V Output Voltage Main 54V Output Voltage, Return Main 54V Output Voltage Sense + Main 54V Output Voltage Sense Standby Voltage Output Standby Voltage Output, Return Analogue active current share bus AC Source Voltage OK Signal (Internally pull up to VSTANDBY by 10KΩ (3.3V & 5V VSTANDBY). 10KΩ (to 5V) for 12 VSTANDBY Power Good Signal (Internally pull up to VSTANDBY by 10KΩ (3.3V & 5V VSTANDBY). 10KΩ (to 5V) for 12 VSTANDBY A1 PS_KILL Floating pin; will turn off main output B5 PS_PRESENT C1 PS_ON_L A4 A5 B3 B4 I2C_SDA0 (SDA) I2C_SCL0 (SCL) I2C_SDA1 (SDA) I2C_SCL1 (SCL) B2 SYS_CONTR Tied internally to VSTANDBY Return Internally pull up to VSTANDBY by 1KΩ; can be driven with open drain/collector switches I2C compatible Data Bus I2C compatible Data Bus I2C compatible Data Bus >2.4V “high” I2C compatible Data Bus <0.4V “low” Host system control that can be used to turn on/off the Main 54V DC Output via an internal output switch within power module. Low turns “on” output switch >2.4V “high” <0.4V “low” 0V >2.4V “high” <0.4V “low” MATING CONNECTOR Supplier FCI Press Fit, Straight -- Press Fit, Right Angle -- Solder Straight -- Solder Right Angle 51762-1060-2000-ABLF www.murata-ps.com/support CPS_D1U4-W-1600-54-HBxC.A01 Page 4 of 6 D1U4-W-1600-54-HBxC AC-DC Power Supply WIRING DIAGRAM FOR OUTPUT Dotted lines show optional remote sense connections. Optional remote sense lines can be attached to a load that is a distance away from the power supply to improve regulation at the load. Sense + (Main Output Remote Sense) A2 P1, P2, P3 Sense + (Main Output Remote Sense) VOUT VOUT A2 P1, P2, P3 54V Load D1U4 P4, P5, P6 D1U4 VRTN VRTN A3 Sense - Sense - B1 I_Share I_Share C2, C3, D3 C1 Vstby A3 B1 Vstby C2, C3, D3 PS_On_L PS_On_L Close Switch (or FET, BJT or wire) to turn on +54V OUT C4, C5, D5 P4, P5, P6 Vsb Return C1 12V Standby Load Vsb Return C4, C5, D5 A1 A1 PS_Kill PS_Kill CURRENT SHARING NOTES 1. Main 54VDC Output: Analogue active share bus. The ISHARE bus (Pin B1) must be connected on all sharing modules. It is not required that the SENSE signals are connected to the remote load for current share to operate correctly. 2. Up to eight (8) power modules can be connected in parallel (non-redundant) or N+1 configuration. The current share bus is analogue bi-directional (can source or sink current from the ISHARE bus). The voltage of the bus would measure 8VDC for a single power module at 100% load; for two (2) modules sharing a common load the ISHARE bus voltage would be 4V for a perfect 50/50 current share scenario. 3. VSTANDBY output power modules can also be connected in parallel; however the combined available power is limited to that available from a single power module (12V; 2A; 24W) irrespective of the number of modules connected in parallel. www.murata-ps.com/support CPS_D1U4-W-1600-54-HBxC.A01 Page 5 of 6 D1U4-W-1600-54-HBxC AC-DC Power Supply 41.00 ±0.40 MECHANICAL DIMENSIONS BACK TO FRONT AIRFLOW 13.25 10.75 349.60 ±0.65 ±0.40 ±0.40 8.88 ±0.40 101.60 ±0.50 12.63 ±0.50 2.40 ±0.35 21.45 ±0.50 FRONT TO BACK AIRFLOW ALL DIMENSIONS IN MM 355.60 ±0.65 AC Input Connector/Inlet: IEC 60320-C20 Dimensions: 4.00" x 14.00"x 1.6" [101.6mm x 355.6mm x 41.0mm] OPTIONAL ACCESSORIES Description D1U4-54 Output Interface Connector Card Part Number D1U4-54-CONC APPLICATION NOTES Document Number Description Link ACAN-52 ACAN-53 D1U4-54-CONC Output Connector Card D1U4 Communications Protocol www.murata-ps.com/data/apnotes/acan-52.pdf www.murata-ps.com/data/apnotes/acan-53.pdf Murata Power Solutions, Inc. 11 Cabot Boulevard, Mansfield, MA 02048-1151 U.S.A. ISO 9001 and 14001 REGISTERED This product is subject to the following operating requirements and the Life and Safety Critical Application Sales Policy: Refer to: http://www.murata-ps.com/requirements/ Murata Power Solutions, Inc. makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without notice. © 2014 Murata Power Solutions, Inc. www.murata-ps.com/support CPS_D1U4-W-1600-54-HBxC.A01 Page 6 of 6