Testing laboratory for climatic, mechanical and corrosive environmental stress CERTIFICATE of QUALITY TEST Test report - No. 10996.02 / 14 Client Baumer Hübner GmbH Max-Dohrn-Str. 2 + 4 10589 Berlin Equipment under test Incremental Encoder 1 sample HOG 165C DN 1024 I SN 70001050789 manufacturing date December 2014 Purpose Test of the dynamic-mechanical robustness and operability under defined environmental conditions Test program Vibration, sinusoidal 20 g Shock, half-sine 300 g Test date 5 February to 11 February 2015 Realization / results see page 2 to 3 Total number of pages 7 (incl. 2 appendices) Test result During and after the tests of the Incremental Encoder HOG 165C no external damages were determined. according to IEC 60068-2-6 according to IEC 60068-2-27 The operability of the specimen was ensured at any time. The further evaluation will be done by the client. Dipl.-Ing. R. Lein head of test lab / test manager Dipl.-Ing. M. Geburtig test engineer Berlin, 12 February 2015 AUCOTEAM GmbH Storkower Str. 115a 10407 Berlin Tel. 030 42188-0 Fax 030 4232709 www.aucoteam.de Sitz der Gesellschaft: Berlin Amtsgericht Berlin Charlottenburg HRB 38393 USt.-ID-Nr. DE 137 190 620 Geschäftsführer: Dipl.-Ing. Bernd Rhiemeier Berliner Volksbank eG BIC BEVODEBB IBAN DE56 1009 0000 8301 8410 28 Commerzbank AG BIC DRESDEFF100 IBAN DE53 1008 0000 0400 4292 00 Test report-No. 10996.02 / 14 page 2 / 3 1 Purpose Test of the dynamic-mechanical robustness and operability of the Incremental Encoder HOG 165C under defined environmental conditions. 2 3 Equipment under test (EUT) Incremental Encoder SN HOG 165C DN 1024 I 70001050789 delivery date of the EUT 17 December 2014 Basics 3.1 Demands of the client 3.2 Used standards IEC 60068-1:1988 + Corr. 1988 + A1:1992 DIN EN 60068-1:1995-03 „Environmental testing - Part 1: General and guidance“ IEC 60068-2-6:2007 DIN EN 60068-2-6; VDE 0468-2-6:2008-10 „Environmental testing - Part 2-6: Tests - Test Fc: Vibration (sinusoidal)“ IEC 60068-2-27:2008 DIN EN 60068-2-27; VDE 0468-2-27:2010-02 „Environmental testing - Part 2-27: Tests - Test Ea and guidance: Shock“ IEC 60068-2-47:2005 DIN EN 60068-2-47:2006-03 „Environmental testing - Part 2-47: Tests - Mounting of specimens for vibration, impact and similar dynamic tests“ 4 Test program 4.1 Vibration, sinusoidal - Test Fc according to IEC 60068-2-6 specimen frequency range amplitude acceleration sweep rate number of axes test duration operating, with observation by the client driving (100 ± 5) rpm by external motor 10 - 2000 Hz 10 – 22 Hz ± 10 mm 22 – 2000 Hz 196.2 m/s² (20 g) 1 octave / min 3 1:30 h (2 cycles per axis / 3 x 0:30 h) 4.2 Shock, half-sine - Test Ea according to IEC 60068-2-27 specimen acceleration pulse duration number of directions test duration not operating 2943 m/s² (300 g) app. 1.5 ms 6 18 shocks (3 shocks in each direction) Test report-No. 10996.02 / 14 page 3 / 3 5 Realization The environmental tests were carried out one by one according to the program of testing methods, according to the standards and to the demands of the client. Visual inspection Before and after each single test, the Incremental Encoder was examined visually for mechanical damages and any other changes. Functional test The functional test were realized during the vibration tests by the client. Failure criteria - mechanical or functional damages or any other changes Fastening of the specimen during dynamic-mechanical tests The specimen was mounted to an aluminum fixture by the client. This aluminum fixture with the specimen was directly installed in the respective axis on the vibration / shock table, see pictures in appendix 2. Because of a mechanical defect in the aluminum fixture during the test in the X-axis, for the remainder of the test (approximately 5 minutes) the fixture was supported by a clamping yoke. Measuring and test equipment vibration device control channel 1 (vibration table) measuring channel 3 (specimen - red) Incremental Encoder test device motor power supply notebook shock table control channel 1 (shock table) Low Impedance Coupler oscilloscope 6 TV59335/AIT-440 (SN: 054-09, TIRA) acceleration sensor 352C22 (SN: LW139303, PCB) acceleration sensor 352C22 (SN: LW166820, PCB) HENQ 1100 (provided by the client) (provided by the client) (provided by the client) (provided by the client) STT 800 (TIRA) acceleration sensor 752-500 (SN: 12858, Endevco) 5118B2 (SN: C160003, Kistler) SDS 200 (SN: 03-090032B, softDSP) Results 6.1 Vibration, sinusoidal – Test During and after the test of the Incremental Encoder HOG 165C with - Vibration, sinusoidal - Test Fc (10 – 2000 Hz, ± 10 mm / 196.2 m/s², 3 x 0:30 h, operating with external drive and monitoring) no external damages nor other changes were determined at the specimen. 6.2 Shock, half-sine - Test Ea During and after the test of the Incremental Encoder HOG 165C with - Shock, half-sine (2943 m/s², app. 1.5 ms, 6 x 3 shocks, not operating) - Test Ea no external damages nor other changes were determined at the specimen. During and after the tests of the Incremental Encoder HOG 165C no external damages were determined. The operability of the specimen was ensured at any time. The further evaluation will be done by the client. The results of the test only refer to the above mentioned equipment under test. The report or individual pages of this test report may only be copied following the written consent of the test laboratory. The test report-No. 10996.02 / 14 includes 3 pages and appendix 1 to 2. appendix 1 – vibration and shock protocols appendix 2 – pictures Appendix 1 to test report-No. 10996.02 / 14 page 1 / 2 Vibration, sinusoidal, X-axis, - control channel, - acceleration at specimen (channel 3) Vibration, sinusoidal, Y-axis, - control channel, - acceleration at specimen (channel 3) Vibration, sinusoidal, Z-axis, - control channel, - acceleration at specimen (channel 3) Appendix 1 to test report-No. 10996.02 / 14 page 2 / 2 4000 amplitude [m/s²] maximum value: 2956 m/s² averaged curve [m/s²] m aximum value: 2910 m/s² 3500 3000 amplitude [m/s²] 2500 2000 1500 1000 500 0 -500 -1000 0 0,5 1 1,5 2 2,5 impulse duration [ms] 3 3,5 4 3,5 4 Shock, half-sine (control channel) 1000 500 0 amplitude [m/s²] -500 -1000 -1500 -2000 -2500 -3000 amplitude [m/s²] m aximum value: 3093 m/s² averaged curve [m/s²] maximum value: 2996 m/s² -3500 -4000 0 0,5 1 1,5 Shock, half-sine, inverted (control channel) 2 2,5 impulse duration [ms] 3 Appendix 2 to test report-No. 10996.02 / 14 page 1 / 2 Pictures picture 1 Incremental Encoder HOG 165C on the vibration test device during vibration test in X-axis picture 2 Incremental Encoder HOG 165C on the vibration table with acceleration sensors and clamping yoke during vibration test in X-axis picture 3 Incremental Encoder HOG 165C specimens on the vibration test device during vibration test in Y-axis picture 4 Incremental Encoder HOG 165C on the vibration table with acceleration sensors during vibration test in Y-axis picture 5 Incremental Encoder HOG 165C specimen on the vibration test device during vibration test in Z-axis picture 6 Incremental Encoder HOG 165C on the vibration table with acceleration sensors during vibration test in Z-axis Appendix 2 to test report-No. 10996.02 / 14 page 2 / 2 picture 7 Incremental Encoder HOG 165C on the shock table with acceleration sensor during shock test in X-axis, positive direction picture 8 Incremental Encoder HOG 165C on the shock table with acceleration sensor during and shock test in X-axis, negative direction picture 9 Incremental Encoder HOG 165C on the shock table with acceleration sensor during shock test in Y-axis, positive direction picture 10 Incremental Encoder HOG 165C on the shock table with acceleration sensor during shock test in Y-axis, negative direction picture 11 Incremental Encoder HOG 165C on the shock table with acceleration sensor during shock test in Z-axis, positive direction picture 12 Incremental Encoder HOG 165C on the shock table with acceleration sensor during shock test in Z-axis, negative direction