MC34163 D

MC34163, MC33163
3.4 A, Step-Up/Down/
Inverting Switching
Regulators
The MC34163 series are monolithic power switching regulators that
contain the primary functions required for dc−to−dc converters. This
series is specifically designed to be incorporated in step−up,
step−down, and voltage−inverting applications with a minimum
number of external components.
These devices consist of two high gain voltage feedback
comparators, temperature compensated reference, controlled duty
cycle oscillator, driver with bootstrap capability for increased
efficiency, and a high current output switch. Protective features consist
of cycle−by−cycle current limiting, and internal thermal shutdown.
Also included is a low voltage indicator output designed to interface
with microprocessor based systems.
These devices are contained in a 16 pin dual−in−line heat tab plastic
package for improved thermal conduction.
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MARKING
DIAGRAMS
16
MC3x163P
AWLYYWWG
16
PDIP−16 1
P SUFFIX
CASE 648C
1
Features
•
•
•
•
•
•
•
•
•
•
•
•
Output Switch Current in Excess of 3.0 A
Operation from 2.5 V to 40 V Input
Low Standby Current
Precision 2% Reference
Controlled Duty Cycle Oscillator
Driver with Bootstrap Capability for Increased Efficiency
Cycle−by−Cycle Current Limiting
Internal Thermal Shutdown Protection
Low Voltage Indicator Output for Direct Microprocessor Interface
Heat Tab Power Package
Moisture Sensitivity Level (MSL) Equals 1
Pb−Free Packages are Available*
Ipk Sense
8
ILimit
-
9
Driver
Collector
+
VCC
Timing
Capacitor
10
7
+
6
4
GND
13
+
14
3
+
+
-
2
Switch
Emitter
VFB
1
SOIC−16W
DW SUFFIX
CASE 751G
1
x
A
WL
YY
WW
G
1
= 3 or 4
= Assembly Location
= Wafer Lot
= Year
= Work Week
= Pb−Free Package
PIN CONNECTIONS
LVI Output
1
16 Bootstrap Input
Voltage Feedback 2
2
15
Voltage Feedback 1
3
14
4
13
5
12
Timing Capacitor
6
11
VCC
7
10
Ipk Sense
8
9 Driver Collector
Switch
Emitter
GND
Switch Collector
(Top View)
15
ORDERING INFORMATION
LVI
LVI Output
MC3x163DW
AWLYYWWG
16
GND
12
Control Logic
and Thermal
Shutdown
GND
Voltage
Feedback 2
11
OSC
5
Voltage
Feedback 1
Switch
Collector
16
+
+
-
16
Bootstrap
Input
See detailed ordering and shipping information in the package
dimensions section on page 2 of this data sheet.
+
*For additional information on our Pb−Free strategy
and soldering details, please download the
ON Semiconductor Soldering and Mounting
Techniques Reference Manual, SOLDERRM/D.
(Bottom View)
This device contains 114 active transistors.
Figure 1. Representative Block Diagram
© Semiconductor Components Industries, LLC, 2008
August, 2008 − Rev. 6
1
Publication Order Number:
MC34163/D
MC34163, MC33163
MAXIMUM RATINGS (Note 1)
Rating
Symbol
Value
Unit
VCC
40
V
VC(switch)
−1.0 to + 40
V
Switch Emitter Voltage Range
VE(switch)
− 2.0 to VC(switch)
V
Switch Collector to Emitter Voltage
VCE(switch)
40
V
Switch Current (Note 2)
ISW
3.4
A
Driver Collector Voltage
VC(driver)
−1.0 to +40
V
Driver Collector Current
IC(driver)
150
mA
IBS
−100 to +100
mA
VIpk (Sense)
(VCC−7.0) to (VCC+1.0)
V
Vin
−1.0 to + 7.0
V
Low Voltage Indicator Output Voltage Range
VC(LVI)
−1.0 to + 40
V
Low Voltage Indicator Output Sink Current
IC(LVI)
10
Power Supply Voltage
Switch Collector Voltage Range
Bootstrap Input Current Range (Note 2)
Current Sense Input Voltage Range
Feedback and Timing Capacitor Input Voltage Range
Thermal Characteristics
P Suffix, Dual−In−Line Case 648C
Thermal Resistance, Junction−to−Air
Thermal Resistance, Junction−to−Case (Pins 4, 5, 12, 13)
DW Suffix, Surface Mount Case 751G
Thermal Resistance, Junction−to−Air
Thermal Resistance, Junction−to−Case (Pins 4, 5, 12, 13)
mA
°C/W
RqJA
RqJC
80
15
RqJA
RqJC
94
18
Operating Junction Temperature
TJ
+150
Operating Ambient Temperature (Note 3)
MC34163
MC33163
TA
Storage Temperature Range
Tstg
0 to +70
− 40 to + 85
− 65 to +150
°C
°C
°C
Maximum ratings are those values beyond which device damage can occur. Maximum ratings applied to the device are individual stress limit
values (not normal operating conditions) and are not valid simultaneously. If these limits are exceeded, device functional operation is not implied,
damage may occur and reliability may be affected.
1. This device series contains ESD protection and exceeds the following tests: Human Body Model 1500 V per MIL−STD−883, Method 3015.
Machine Model Method 150 V.
2. Maximum package power dissipation limits must be observed.
3. Low duty cycle pulse techniques are used during test to maintain junction temperature as close to ambient as possible.
ORDERING INFORMATION
Package
Shipping†
MC33163DW
SOIC−16W
47 Units / Rail
MC33163DWG
SOIC−16W
(Pb−Free)
47 Units / Rail
MC33163DWR2
SOIC−16W
1000 Units / Reel
MC33163DWR2G
SOIC−16W
(Pb−Free)
1000 Units / Reel
MC33163P
PDIP−16
25 Units / Rail
MC33163PG
PDIP−16
(Pb−Free)
25 Units / Rail
MC34163DW
SOIC−16W
47 Units / Rail
MC34163DWG
SOIC−16W
(Pb−Free)
47 Units / Rail
MC34163DWR2
SOIC−16W
1000 Units / Reel
MC34163DWR2G
SOIC−16W
(Pb−Free)
1000 Units / Reel
MC34163P
PDIP−16
25 Units / Rail
MC34163PG
PDIP−16
(Pb−Free)
25 Units / Rail
Device
†For information on tape and reel specifications, including part orientation and tape sizes, please refer to our Tape and Reel Packaging
Specifications Brochure, BRD8011/D.
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2
MC34163, MC33163
ELECTRICAL CHARACTERISTICS (VCC = 15 V, Pin 16 = VCC, CT = 620 pF, for typical values TA = 25°C, for min/max values TA is
the operating ambient temperature range that applies (Note 5), unless otherwise noted.)
Symbol
Characteristic
Min
Typ
Max
46
45
50
−
54
55
Unit
OSCILLATOR
fOSC
Frequency
TA = 25°C
Total Variation over VCC = 2.5 V to 40 V, and Temperature
Charge Current
kHz
Ichg
−
225
−
mA
Idischg
−
25
−
mA
Ichg/Idischg
8.0
9.0
10
−
Sawtooth Peak Voltage
VOSC(P)
−
1.25
−
V
Sawtooth Valley Voltage
VOSC(V)
−
0.55
−
V
4.9
−
4.85
5.05
0.008
−
5.2
0.03
5.25
V
%/V
V
−
100
200
mA
1.225
−
1.213
1.25
0.008
−
1.275
0.03
1.287
V
%/V
V
− 0.4
0
0.4
mA
−
230
250
−
−
270
−
1.0
20
−
−
0.6
1.0
1.0
1.4
−
0.02
100
mA
Discharge Current
Charge to Discharge Current Ratio
FEEDBACK COMPARATOR 1
Threshold Voltage
TA = 25°C
Line Regulation (VCC = 2.5 V to 40 V, TA = 25°C)
Total Variation over Line, and Temperature
Vth(FB1)
Input Bias Current (VFB1 = 5.05 V)
IIB(FB1)
FEEDBACK COMPARATOR 2
Threshold Voltage
TA = 25°C
Line Regulation (VCC = 2.5 V to 40 V, TA = 25°C)
Total Variation over Line, and Temperature
Vth(FB2)
Input Bias Current (VFB2 = 1.25 V)
IIB(FB2)
CURRENT LIMIT COMPARATOR
Vth(Ipk Sense)
Threshold Voltage
TA = 25°C
Total Variation over VCC = 2.5 V to 40 V, and Temperature
Input Bias Current (VIpk (Sense) = 15 V)
IIB(sense)
mV
mA
DRIVER AND OUTPUT SWITCH (Note 4)
Sink Saturation Voltage (ISW = 2.5 A, Pins 14, 15 grounded)
Non−Darlington Connection (RPin 9 = 110 W to VCC, ISW/IDRV ≈ 20)
Darlington Connection (Pins 9, 10, 11 connected)
Collector Off−State Leakage Current (VCE = 40 V)
VCE(sat)
IC(off)
Bootstrap Input Current Source (VBS = VCC + 5.0 V)
V
Isource(DRV)
0.5
2.0
4.0
mA
VZ
VCC + 6.0
VCC + 7.0
VCC + 9.0
V
Vth
1.07
1.125
1.18
V
Bootstrap Input Zener Clamp Voltage (IZ = 25 mA)
LOW VOLTAGE INDICATOR
Input Threshold (VFB2 Increasing)
Input Hysteresis (VFB2 Decreasing)
VH
−
15
−
mV
Output Sink Saturation Voltage (Isink = 2.0 mA)
VOL(LVI)
−
0.15
0.4
V
Output Off−State Leakage Current (VOH = 15 V)
IOH
−
0.01
5.0
mA
ICC
−
6.0
10
mA
TOTAL DEVICE
Standby Supply Current (VCC = 2.5 V to 40 V, Pin 8 = VCC,
Pins 6, 14, 15 = GND, remaining pins open)
4. Low duty cycle pulse techniques are used during test to maintain junction temperature as close to ambient as possible.
Thigh = + 70°C for MC34163
5. Tlow = 0°C for MC34163
= − 40°C for MC33163
= + 85°C for MC33163
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3
100
10
VCC = 15 V
TA = 25°C
1)ton, RDT = ∞
2)ton, RDT = 20 k
3)ton, toff, RDT = 10 k
4)toff, RDT = 20 k
5)toff, RDT = ∞
Δ f OSC, OSCILLATOR FREQUENCY CHANGE (%)
t on -t off , OUTPUT SWITCH ON-OFF TIME ( μ s)
MC34163, MC33163
1
2
3
4
5
1.0
0.1
1.0
CT, OSCILLATOR TIMING CAPACITOR (nF)
10
2.0
VCC = 15 V
CT = 620 pF
0
-2.0
-4.0
-6.0
-55
-25
IIB , INPUT BIAS CURRENT (A)
μ
140
VCC = 15 V
VFB1 = 5.05 V
120
100
80
60
-55
-25
0
25
50
75
TA, AMBIENT TEMPERATURE (°C)
100
125
V Z, BOOTSTRAP INPUT ZENER CLAMP VOLTAGE (V)
I source (DRV), BOOTSTRAP INPUT CURRENT SOURCE (mA)
Figure 4. Feedback Comparator 1 Input Bias
Current versus Temperature
2.8
VCC = 15 V
Pin 16 = VCC + 5.0 V
2.4
2.0
1.6
1.2
-55
-25
0
25
50
75
TA, AMBIENT TEMPERATURE (°C)
100
100
125
Figure 3. Oscillator Frequency Change
versus Temperature
V th(FB2) , COMPARATOR 2 THRESHOLD VOLTAGE (mV)
Figure 2. Output Switch On−Off Time
versus Oscillator Timing Capacitor
0
25
50
75
TA, AMBIENT TEMPERATURE (°C)
125
1300
Vth Max = 1275 mV
VCC = 15 V
1280
1260
Vth Typ = 1250 mV
1240
Vth Min = 1225 mV
1220
1200
-55
-25
0
25
50
75
TA, AMBIENT TEMPERATURE (°C)
100
Figure 5. Feedback Comparator 2 Threshold
Voltage versus Temperature
7.6
IZ = 25 mA
7.4
7.2
7.0
6.8
-55
Figure 6. Bootstrap Input Current
Source versus Temperature
-25
0
25
50
75
TA, AMBIENT TEMPERATURE (°C)
100
Figure 7. Bootstrap Input Zener Clamp
Voltage versus Temperature
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4
125
125
MC34163, MC33163
1.2
VCC
-0.4
-0.8
Bootstrapped, Pin 16 = VCC + 5.0 V
-1.2
-1.6
-2.0
Darlington Configuration
Emitter Sourcing Current to GND
Pins 7, 8, 10, 11 = VCC
Pins 4, 5, 12, 13 = GND
TA = 25°C, (Note 2)
VCE (sat), SINK SATURATION (V)
VCE (sat), SOURCE SATURATION (V)
0
Non-Bootstrapped, Pin 16 = VCC
0
0.8
1.6
2.4
IE, EMITTER CURRENT (A)
0.8
Grounded Emitter Configuration
Collector Sinking Current From VCC
Pins 7, 8 = VCC = 15 V
Pins 4, 5, 12, 13, 14, 15 = GND
TA = 25°C, (Note 2)
Saturated Switch, RPin9 = 110 W to VCC
0.6
0.4
0.2
0
3.2
Darlington, Pins 9, 10, 11 Connected
1.0
GND
0
0.8
Figure 8. Output Switch Source Saturation
versus Emitter Current
V OL (LVI) , OUTPUT SATURATION VOLTAGE (V)
V E , EMITTER VOLTAGE (V)
-0.4
IC = 10 mA
-0.8
IC = 10 mA
-1.2
VCC = 15 V
Pins 7, 8, 9, 10, 16 = VCC
Pins 4, 6 = GND
Pin 14 Driven Negative
-1.6
-2.0
-55
-25
0
25
50
75
TA, AMBIENT TEMPERATURE (°C)
100
125
0.5
VCC=5 V
TA=25°C
0.4
0.3
0.2
0.1
0
0
2.0
4.0
6.0
Isink, OUTPUT SINK CURRENT (mA)
1.6
VCC = 15 V
252
250
248
246
-55
-25
8.0
Figure 11. Low Voltage Indicator Output Sink
Saturation Voltage versus Sink Current
IIB (Sense), INPUT BIAS CURRENT (μ A)
V th (Ipk Sense) , THRESHOLD VOLTAGE (mV)
Figure 10. Output Switch Negative Emitter
Voltage versus Temperature
254
3.2
Figure 9. Output Switch Sink Saturation
versus Collector Current
0
GND
1.6
2.4
IC, COLLECTOR CURRENT (A)
0
25
50
75
TA, AMBIENT TEMPERATURE (°C)
100
125
Figure 12. Current Limit Comparator Threshold
Voltage versus Temperature
VCC = 15 V
VIpk (Sense) = 15 V
1.4
1.2
1.0
0.8
0.6
-55
-25
0
25
50
75
TA, AMBIENT TEMPERATURE (°C)
100
125
Figure 13. Current Limit Comparator Input Bias
Current versus Temperature
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5
MC34163, MC33163
7.2
I CC, SUPPLY CURRENT (mA)
6.0
4.0
Pins 7, 8, 16 = VCC
Pins 4, 6, 14 = GND
Remaining Pins Open
TA = 25°C
0
0
10
20
30
VCC, SUPPLY VOLTAGE (V)
6.4
5.6
4.8
4.0
-55
40
3.0
1.8
Pin 16 Open
JUNCTION-TO-AIR ( °C/W)
2.2
Pin 16 = VCC
1.4
-25
0
25
50
75
100
80
5.0
RqJA
4.0
2.0 oz
Copper
L
3.0 mm
Graphs represent symmetrical layout
3.0
2.0
40
PD(max) for TA = 70°C
20
0
125
L
60
0
10
20
1.0
30
40
0
50
L, LENGTH OF COPPER (mm)
Figure 16. Minimum Operating Supply
Voltage versus Temperature
Figure 17. P Suffix (DIP−16) Thermal Resistance
and Maximum Power Dissipation
versus P.C.B. Copper Length
100
2.8
PD(max) for TA = 50°C
90
80
2.4
ÎÎÎ
ÎÎ
ÎÎÎÎÎÎÎÎ
ÎÎÎ ÎÎ
Graph represents symmetrical layout
70
L
60
2.0 oz.
Copper
L
50
3.0 mm
RqJA
40
10
2.0
1.6
1.2
0.8
0.4
30
0
125
Printed circuit board heatsink example
TA, AMBIENT TEMPERATURE (°C)
JUNCTION-TO-AIR ( °C/W)
1.0
-55
100
ÎÎÎÎÎ
ÎÎÎÎÎ
ÎÎÎÎÎ
100
R θ JA, THERMAL RESISTANCE
2.6
0
25
50
75
TA, AMBIENT TEMPERATURE (°C)
Figure 15. Standby Supply Current
versus Temperature
CT = 620 pF
Pins 7,8 = VCC
Pins 4, 14 = GND
Pin 9 = 1.0 kW to 15 V
Pin 10 = 100 W to 15 V
R θ JA, THERMAL RESISTANCE
V CC(min) , MINIMUM OPERATING SUPPLY VOLTAGE (V)
Figure 14. Standby Supply Current
versus Supply Voltage
-25
20
30
40
0
50
L, LENGTH OF COPPER (mm)
Figure 18. DW Suffix (SOP−16L) Thermal Resistance and
Maximum Power Dissipation versus P.C.B. Copper Length
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6
P D , MAXIMUM POWER DISSIPATION (W)
2.0
VCC = 15 V
Pins 7, 8, 16 = VCC
Pins 4, 6, 14 = GND
Remaining Pins Open
PD, MAXIMUM POWER DISSIPATION (W)
I CC, SUPPLY CURRENT (mA)
8.0
MC34163, MC33163
Ipk Sense
RSC
7
VCC
Timing Capacitor
CT
RDT
Shutdown
0.25 V
+
8
6
Current
Limit
+
Switch Collector
Oscillator
11
Q1
Q2
R
Q
S
Latch
5
Thermal
4
12
60
GND
13
+
3
14
45 k
Voltage Feedback 2
LVI Output
Driver Collector
10
+
GND
Voltage Feedback 1
9
2
+
+
+
-
1
LVI
Switch Emitter
Feedback
Comparator
+
+
-
15
2.0 mA
1.25 V 15 k
+
1.125 V
+
7.0 V
16 Bootstrap Input
+
-
(Bottom View)
Figure 19. Representative Block Diagram
1
Comparator Output
0
1.25 V
Timing Capacitor CT
0.55 V
t
9t
1
Oscillator Output
0
On
Output Switch
Off
Nominal Output
Voltage Level
Output Voltage
Startup
Quiescent Operation
Figure 20. Typical Operating Waveforms
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7
= Sink Only
Positive True Logic
MC34163, MC33163
INTRODUCTION
resistor increases the discharge current which reduces the
on−time of the output switch. A graph of the Output Switch
On−Off Time versus Oscillator Timing Capacitance for
various values of RDT is shown in Figure 2. Note that the
maximum output duty cycle, ton/ton + toff, remains constant
for values of CT greater than 0.2 nF. The converter output
can be inhibited by clamping CT to ground with an external
NPN small−signal transistor.
The MC34163 series are monolithic power switching
regulators optimized for dc−to−dc converter applications.
The combination of features in this series enables the system
designer to directly implement step−up, step−down, and
voltage−inverting converters with a minimum number of
external components. Potential applications include cost
sensitive consumer products as well as equipment for the
automotive, computer, and industrial markets. A
Representative Block Diagram is shown in Figure 19.
Feedback and Low Voltage Indicator Comparators
Output voltage control is established by the Feedback
comparator. The inverting input is internally biased at 1.25 V
and is not pinned out. The converter output voltage is
typically divided down with two external resistors and
monitored by the high impedance noninverting input at Pin 2.
The maximum input bias current is ±0.4 mA, which can cause
an output voltage error that is equal to the product of the input
bias current and the upper divider resistance value. For
applications that require 5.0 V, the converter output can be
directly connected to the noninverting input at Pin 3. The high
impedance input, Pin 2, must be grounded to prevent noise
pickup. The internal resistor divider is set for a nominal
voltage of 5.05 V. The additional 50 mV compensates for a
1.0% voltage drop in the cable and connector from the
converter output to the load. The Feedback comparator’s
output state is controlled by the highest voltage applied to
either of the two noninverting inputs.
The Low Voltage Indicator (LVI) comparator is designed
for use as a reset controller in microprocessor−based
systems. The inverting input is internally biased at 1.125 V,
which sets the noninverting input thresholds to 90% of
nominal. The LVI comparator has 15 mV of hysteresis to
prevent erratic reset operation. The Open Collector output is
capable of sinking in excess of 6.0 mA (see Figure 11). An
external resistor (RLVI) and capacitor (CDLY) can be used to
program a reset delay time (tDLY) by the formula shown
below, where Vth(MPU) is the microprocessor reset input
threshold. Refer to Figure 21.
OPERATING DESCRIPTION
The MC34163 operates as a fixed on−time, variable
off−time voltage mode ripple regulator. In general, this
mode of operation is somewhat analogous to a capacitor
charge pump and does not require dominant pole loop
compensation for converter stability. The Typical Operating
Waveforms are shown in Figure 20. The output voltage
waveform shown is for a step−down converter with the
ripple and phasing exaggerated for clarity. During initial
converter startup, the feedback comparator senses that the
output voltage level is below nominal. This causes the
output switch to turn on and off at a frequency and duty cycle
controlled by the oscillator, thus pumping up the output filter
capacitor. When the output voltage level reaches nominal,
the feedback comparator sets the latch, immediately
terminating switch conduction. The feedback comparator
will inhibit the switch until the load current causes the output
voltage to fall below nominal. Under these conditions,
output switch conduction can be inhibited for a partial
oscillator cycle, a partial cycle plus a complete cycle,
multiple cycles, or a partial cycle plus multiple cycles.
Oscillator
The oscillator frequency and on−time of the output switch
are programmed by the value selected for timing capacitor
CT. Capacitor CT is charged and discharged by a 9 to 1 ratio
internal current source and sink, generating a negative going
sawtooth waveform at Pin 6. As CT charges, an internal
pulse is generated at the oscillator output. This pulse is
connected to the NOR gate center input, preventing output
switch conduction, and to the AND gate upper input,
allowing the latch to be reset if the comparator output is low.
Thus, the output switch is always disabled during ramp−up
and can be enabled by the comparator output only at the start
of ramp−down. The oscillator peak and valley thresholds are
1.25 V and 0.55 V, respectively, with a charge current of
225 mA and a discharge current of 25 mA, yielding a
maximum on−time duty cycle of 90%. A reduction of the
maximum duty cycle may be required for specific converter
configurations. This can be accomplished with the addition
of an external deadtime resistor (RDT) placed across CT. The
tDLY = RLVI CDLY In
ǒ
1
Vth(MPU)
1−
Vout
Ǔ
Current Limit Comparator, Latch and Thermal
Shutdown
With a voltage mode ripple converter operating under
normal conditions, output switch conduction is initiated by
the oscillator and terminated by the Voltage Feedback
comparator. Abnormal operating conditions occur when the
converter output is overloaded or when feedback voltage
sensing is lost. Under these conditions, the Current Limit
comparator will protect the Output Switch.
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8
MC34163, MC33163
additional device heating and reduced conversion
efficiency.
Figure 10 shows that by clamping the emitter to 0.5 V, the
collector current will be in the range 10 mA over
temperature. A 1N5822 or equivalent Schottky barrier
rectifier is recommended to fulfill these requirements.
A bootstrap input is provided to reduce the output switch
saturation voltage in step−down and voltage−inverting
converter applications. This input is connected through a
series resistor and capacitor to the switch emitter and is used
to raise the internal 2.0 mA bias current source above VCC.
An internal zener limits the bootstrap input voltage to VCC
+7.0 V. The capacitor’s equivalent series resistance must
limit the zener current to less than 100 mA. An additional
series resistor may be required when using tantalum or other
low ESR capacitors. The equation below is used to calculate
a minimum value bootstrap capacitor based on a minimum
zener voltage and an upper limit current source.
The switch current is converted to a voltage by inserting
a fractional ohm resistor, RSC, in series with VCC and output
switch transistor Q2. The voltage drop across RSC is
monitored by the Current Sense comparator. If the voltage
drop exceeds 250 mV with respect to VCC, the comparator
will set the latch and terminate output switch conduction on
a cycle−by−cycle basis. This Comparator/Latch
configuration ensures that the Output Switch has only a
single on−time during a given oscillator cycle. The
calculation for a value of RSC is:
RSC +
0.25 V
Ipk (Switch)
Figures 12 and 13 show that the Current Sense comparator
threshold is tightly controlled over temperature and has a
typical input bias current of 1.0 mA. The propagation delay
from the comparator input to the Output Switch is typically
200 ns. The parasitic inductance associated with RSC and the
circuit layout should be minimized. This will prevent
unwanted voltage spikes that may falsely trip the Current
Limit comparator.
Internal thermal shutdown circuitry is provided to protect
the IC in the event that the maximum junction temperature
is exceeded. When activated, typically at 170°C, the Latch
is forced into the “Set” state, disabling the Output Switch.
This feature is provided to prevent catastrophic failures from
accidental device overheating. It is not intended to be used
as a replacement for proper heatsinking.
CB(min) + I Dt + 4.0 mA ton + 0.001 ton
DV
4.0 V
Parametric operation of the MC34163 is guaranteed over
a supply voltage range of 2.5 V to 40 V. When operating
below 3.0 V, the Bootstrap Input should be connected to
VCC. Figure 16 shows that functional operation down to
1.7 V at room temperature is possible.
Package
The MC34163 is contained in a heatsinkable 16−lead
plastic dual−in−line package in which the die is mounted on
a special heat tab copper alloy lead frame. This tab consists
of the four center ground pins that are specifically designed
to improve thermal conduction from the die to the circuit
board. Figures 17 and 18 show a simple and effective
method of utilizing the printed circuit board medium as a
heat dissipater by soldering these pins to an adequate area of
copper foil. This permits the use of standard layout and
mounting practices while having the ability to halve the
junction−to−air thermal resistance. These examples are for
a symmetrical layout on a single−sided board with two
ounce per square foot of copper.
Driver and Output Switch
To aid in system design flexibility and conversion
efficiency, the driver current source and collector, and
output switch collector and emitter are pinned out
separately. This allows the designer the option of driving the
output switch into saturation with a selected force gain or
driving it near saturation when connected as a Darlington.
The output switch has a typical current gain of 70 at 2.5 A
and is designed to switch a maximum of 40 V collector to
emitter, with up to 3.4 A peak collector current. The
minimum value for RSC is:
RSC(min) +
0.25 V
+ 0.0735 W
3.4 A
APPLICATIONS
When configured for step−down or voltage−inverting
applications, as in Figures 21 and 25, the inductor will
forward bias the output rectifier when the switch turns off.
Rectifiers with a high forward voltage drop or long turn−on
delay time should not be used. If the emitter is allowed to go
sufficiently negative, collector current will flow, causing
The following converter applications show the simplicity
and flexibility of this circuit architecture. Three main
converter topologies are demonstrated with actual test data
shown below each of the circuit diagrams.
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9
MC34163, MC33163
0.25 V
+
8
RSC
Vin
12 V
0.075
7
+
Cin
330
9
10
+
6
CT
680 pF
Current
Limit
+
Oscillator
11
Q1
Thermal
4
Q2
R
Q
S
Latch
5
12
60
13
+
3
14
45 k
2
RLVI
10 k
Low Voltage
Indicator Output
1
CDLY
+
+
-
+
LVI
Feedback
Comparator
1N5822
0.02
2.0 mA
1.25 V 15 k
+
1.125 V
+
+
-
15
16
+
7.0 V
CB
L
2200
(Bottom View)
Test
RB
Condition
180 mH
Coilcraft LO451-A
Vout
+
5.05 V/3.0 A
CO
Results
Line Regulation
Vin = 8.0 V to 24 V, IO = 3.0 A
6.0 mV = ± 0.06%
Load Regulation
Vin = 12 V, IO = 0.6 A to 3.0 A
2.0 mV = ± 0.02%
Output Ripple
Vin = 12 V, IO = 3.0 A
36 mVpp
Short Circuit Current
Vin = 12 V, RL = 0.1 W
3.3 A
Efficiency, Without Bootstrap
Vin = 12 V, IO = 3.0 A
76.7%
Efficiency, With Bootstrap
Vin = 12 V, IO = 3.0 A
81.2%
Figure 21. Step−Down Converter
8
7
+
6
Q1
Q2
5
4
+
9
8
10
7
11
6
12
5
13
4
11
Q1
Q2
12
13
+
14
15
2
15
16
1
14
2
Q3
+
Q3
10
+
3
3
1
9
16
+
(Bottom View)
(Bottom View)
Figure 22A. External NPN Switch
Figure 22B. External PNP Saturated Switch
Figure 22. External Current Boost Connections for Ipk (Switch) Greater Than 3.4 A
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10
MC34163, MC33163
0.25 V
+
8
RSC
0.075
Vin
12 V
Cin
+
7
Current
Limit
+
L
9
180 mH
Coilcraft
LO451-A
10
+
330
6
Oscillator
CT
680 pF
11
Q1
Thermal
4
Q2
R
Q
S
Latch
5
12
60
13
+
1N5822
3
14
45 k
2
Low Voltage
Indicator
Output
1
RLVI
1.0 k
R1
2.2 k
+
+
-
+
LVI
+
+
-
Feedback
Comparator
1.25 V 15 k
+
1.125 V
R2
47 k
15
2.0 mA
16
7.0 V
+
Vout
28 V/600 mA
+C
O
(Bottom View)
330
Test
Condition
Results
Line Regulation
Vin = 9.0 V to 16 V, IO = 0.6 A
30 mV = ± 0.05%
Load Regulation
Vin = 12 V, IO = 0.1 A to 0.6 A
50 mV = ± 0.09%
Output Ripple
Vin = 12 V, IO = 0.6 A
140 mVpp
Efficiency
Vin = 12 V, IO = 0.6 A
88.1%
Figure 23. Step−Up Converter
8
7
+
6
Q1
Q2
5
4
+
9
8
10
7
11
6
12
5
13
4
3
14
2
1
9
10
+
11
Q1
Q2
12
13
+
3
14
15
2
15
16
1
Q3
+
Q3
16
+
(Bottom View)
(Bottom View)
Figure 24A. External NPN Switch
Figure 24B. External NPN Saturated Switch
Figure 24. External Current Boost Connections for Ipk (Switch) Greater Than 3.4 A
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11
MC34163, MC33163
0.25 V
+
8
RSC
Vin
12 V
0.075
Cin
330
Current
Limit
+
9
7
+
10
+
6
CT
470 pF
Oscillator
11
Q1
Q2
R
Q
S
Latch
5
Thermal
4
12
60
13
+
Coilcraft LO451-A
3
14
L
180 mH
45 k
2
+
1
LVI
R2
8.2 k
+
+
-
Feedback
Comparator
1.25 V 15 k
+
1.125 V
+
+
-
R1
953
15
0.02
2.0 mA
16
+
7.0 V
1N5822
2200
(Bottom View)
Test
RB
CB
Vout
-12 V/1.0 A
+ CO
Condition
Results
Line Regulation
Vin = 9.0 V to 16 V, IO = 1.0 A
5.0 mV = ± 0.02%
Load Regulation
Vin = 12 V, IO = 0.6 A to 1.0 A
2.0 mV = ± 0.01%
Output Ripple
Vin = 12 V, IO = 1.0 A
130 mVpp
Short Circuit Current
Vin = 12 V, RL = 0.1 W
3.2 A
Efficiency, Without Bootstrap
Vin = 12 V, IO = 1.0 A
73.1%
Efficiency, With Bootstrap
Vin = 12 V, IO = 1.0 A
77.5%
Figure 25. Voltage−Inverting Converter
8
7
+
6
Q1
Q2
9
8
10
7
11
6
9
10
+
11
Q1
Q2
12
5
13
4
3
14
3
14
2
15
2
15
5
4
+
Q3
16
1
12
13
+
16
1
+
Q3
+
(Bottom View)
(Bottom View)
Figure 26A. External NPN Switch
Figure 26B. External PNP Saturated Switch
Figure 26. External Current Boost Connections for Ipk (Switch) Greater Than 3.4 A
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MC34163, MC33163
+
+
+
+ VO -
+
CT
L
C in
R1
RB
-
R LVI
V in
CB
+
R2
MC34163 Step−Down
CO
+
+
R SC
+
+
Bottom View
+
+
Top View
+
+
+
-
-
R LVI
V in
VO
+
L
C in
R1
+
R2
MC34163 Step−Up
+
CO
+
+
CT
+
R SC
+
+
Bottom View
+
+
Top View
+
+
VO
+
-
CB
+
RB
-
R1
V in
+
+
+
+
Bottom View
CT
L
C in
+
R2
CO
MC34163 Voltage−Inverting
+
R SC
Top View
All printed circuit boards are 2.58” in width by 1.9” in height.
Figure 27. Printed Circuit Board and Component Layout
(Circuits of Figures 21, 23, 25)
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13
+
MC34163, MC33163
Step−Down
Calculation
ton
(Notestoff
1, 2, 3)
V
Step−Up
V out ) V
F
* V sat * V out
in
ǒ
ton
ƒ
t on
t
off
V
Ǔ
t on
) 1
t
off
IL(avg)
ƒ
ǒ
L
Vripple(pp)
V
L
2
DIL
DI
ǒ
1
8 ƒCO
ref
ǒ
L
Ǔ
2
R2
R1
t on
t
off
V
Ǔ
t on
) 1
t
off
ƒ
ǒ
Ǔ
t on
) 1
t
off
IL(avg) )
Ǔ
ǒ
t on
V
) (ESR)2
DI
L
2
[
Ǔ
) 1
V
ref
ǒ
R2
R1
Ǔ
t on
) 1
t
off
ǒ
Ǔ
t on
) 1
t
off
IL(avg) )
t on
ǒ
V
t on I out
C
t on
t
off
DI
L
2
0.25
Ipk (Switch)
Ǔ
L
ǒ
I out
DI
* V sat
in
F
* V sat
in
32.143 · 10 6
ƒ
0.25
Ipk (Switch)
* V sat * V out
in
V
Vout
DI
0.25
Ipk (Switch)
RSC
in
ǒ
I out
IL(avg) )
V
F in
V sat
32.143 · 10 6
ƒ
Iout
Ipk (Switch)
|V out| ) V
V out ) V
32.143 · 10 6
ƒ
CT
Voltage−Inverting
in
Ǔ
) 1
V
ref
L
t on
t on I out
[
O
Ǔ
* V sat
DI
C
ǒ
R2
R1
O
Ǔ
) 1
The following Converter Characteristics must be chosen:
Nominal operating input voltage.
Desired output voltage.
Desired output current.
Desired peak−to−peak inductor ripple current. For maximum output current it is suggested that DIL be chosen to be less
than 10% of the average inductor current IL(avg). This will help prevent Ipk (Switch) from reaching the current limit
threshold set by RSC. If the design goal is to use a minimum inductance value, let DIL = 2(IL(avg)). This will
proportionally reduce converter output current capability.
p − Maximum output switch frequency.
Vripple(pp) − Desired peak−to−peak output ripple voltage. For best performance the ripple voltage should be kept to a low value
since it will directly affect line and load regulation. Capacitor CO should be a low equivalent series resistance (ESR)
electrolytic designed for switching regulator applications.
Vin −
Vout −
Iout −
DIL −
NOTES:
NOTES:
NOTES:
NOTES:
1.
2.
3.
3.
Vsat − Saturation voltage of the output switch, refer to Figures 8 and 9.
VF − Output rectifier forward voltage drop. Typical value for 1N5822 Schottky barrier rectifier is 0.5 V.
The calculated ton/toff must not exceed the minimum guaranteed oscillator charge to discharge ratio of 8, at the minimum
operating input voltage.
Figure 28. Design Equations
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MC34163, MC33163
PACKAGE DIMENSIONS
PDIP−16
P SUFFIX
CASE 648C−04
ISSUE D
A
T B
B
K
C
N
F
T
E
G
16X
SEATING
PLANE
D
0.005 (0.13)
M
T A
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15
0.005 (0.13)
J
8
16X
1
L
9
B
16
M
M
A
NOTES:
1. DIMENSIONING AND TOLERANCING PER ASME
Y14.5M, 1994.
2. CONTROLLING DIMENSION: INCH.
3. DIMENSION L TO CENTER OF LEADS WHEN
FORMED PARALLEL.
4. DIMENSION B DOES NOT INCLUDE MOLD FLASH.
DIM
A
B
C
D
E
F
G
J
K
L
M
N
INCHES
MIN
MAX
0.744
0.783
0.240
0.260
0.145
0.185
0.015
0.021
0.050 BSC
0.040
0.70
0.100 BSC
0.008
0.015
0.115
0.135
0.300 BSC
0_
10_
0.015
0.040
MILLIMETERS
MIN
MAX
18.90
19.90
6.10
6.60
3.69
4.69
0.38
0.53
1.27 BSC
1.02
1.78
2.54 BSC
0.20
0.38
2.92
3.43
7.62 BSC
0_
10_
0.39
1.01
MC34163, MC33163
PACKAGE DIMENSIONS
SOIC−16W
DW SUFFIX
CASE 751G−03
ISSUE C
A
D
9
h X 45 _
E
0.25
H
8X
M
B
M
16
q
1
NOTES:
1. DIMENSIONS ARE IN MILLIMETERS.
2. INTERPRET DIMENSIONS AND TOLERANCES
PER ASME Y14.5M, 1994.
3. DIMENSIONS D AND E DO NOT INLCUDE
MOLD PROTRUSION.
4. MAXIMUM MOLD PROTRUSION 0.15 PER SIDE.
5. DIMENSION B DOES NOT INCLUDE DAMBAR
PROTRUSION. ALLOWABLE DAMBAR
PROTRUSION SHALL BE 0.13 TOTAL IN
EXCESS OF THE B DIMENSION AT MAXIMUM
MATERIAL CONDITION.
MILLIMETERS
DIM MIN
MAX
A
2.35
2.65
A1 0.10
0.25
B
0.35
0.49
C
0.23
0.32
D 10.15 10.45
E
7.40
7.60
e
1.27 BSC
H 10.05 10.55
h
0.25
0.75
L
0.50
0.90
q
0_
7_
8
16X
M
14X
e
T A
S
B
S
A1
L
A
0.25
B
B
SEATING
PLANE
T
C
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are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make changes without further notice
to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does SCILLC assume any liability
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MC34163/D