DATASHEET K2 ULTRACAPACITORS - 2.7V SERIES FEATURES AND BENEFITS* TYPICAL APPLICATIONS DuraBlue Shock and Vibration Technology1 Up to 1,000,000 duty cycles or 10 year DC life High power and energy 650F to 3,000F capacitance range Threaded terminals or laserweldable posts High shock and vibration environments Automotive subsystems Wind turbine pitch control Hybrid vehicles Rail Heavy industrial equipment UPS & telecom systems TM PRODUCT SPECIFICATIONS1 ELECTRICAL BCAP0650 BCAP1200 BCAP1500 BCAP2000 BCAP30001 Rated Voltage 2.70 V 2.70 V 2.70 V 2.70 V 2.70 V Minimum Capacitance, initial2, rated value 650 F 1,200 F 1,500 F 2,000 F 3,000 F Maximum Capacitance, initial2 780 F 1,440 F 1,800 F 2,400 F 3,600 F 0.8 mΩ 0.58 mΩ 0.47 mΩ 0.35 mΩ 0.29 mΩ 6.8 kW/kg 5.8 kW/kg 6.6 kW/kg 6.9 kW/kg 5.9 kW/kg 14 kW/kg 12 kW/kg 14 kW/kg 14 kW/kg 12 kW/kg Maximum ESRDC, initial2, rated value POWER & ENERGY Usable Specific Power, Pd3 Impedance Match Specific Power, Pmax Specific Energy, Emax 4 4.1 Wh/kg 4.7 Wh/kg 5.4 Wh/kg 5.6 Wh/kg 6.0 Wh/kg Stored Energy, Estored6,13 0.66 Wh 1.22 Wh 1.52 Wh 2.03 Wh 3.04 Wh Vibration Specification ISO 16750-3, Table 14 ISO 16750-3, Table 14 IISO 16750-3, Table 14 ISO 16750-3, Table 14 ISO 16750-3, Tables 12 & 14 SAE J2464 SAE J2464 SAE J2464 SAE J2464 SAE J2464 IEC 60068-2-27, -29 3,400 A 4,700 A 5,700 A 7,700 A 9,300 A UL810a, RoHS, REACH UL810a, RoHS, REACH UL810a, RoHS, REACH UL810a, RoHS, REACH UL810a, RoHS, REACH Thermal Resistance (Rca, Case to Ambient), typical 6.5oC/W 5.3oC/W 4.5oC/W 3.8oC/W 3.2oC/W Thermal Capacitance (Cth), typical 190 J/oC 300 J/oC 320 J/oC 410 J/oC 600 J/oC Maximum Continuous Current (ΔT = 15oC)7 54 ARMS 70 ARMS 84 ARMS 110 ARMS 130 ARMS Maximum Continuous Current (ΔT = 40oC)7 88 ARMS 110 ARMS 140 ARMS 170 ARMS 210 ARMS 5 SHOCK & VIBRATION Shock Specification SAFETY Short Circuit Current, typical (Current possible with short circuit from rated voltage. Do not use as an operating current.) Certifications THERMAL *Results may vary. Additional terms and conditions, including the limited warranty, apply at the time of purchase. See the warranty details for applicable operating and use requirements. Page 1 Document number: 1015370.5 maxwell.com DATASHEET K2 ULTRACAPACITORS - 2.7V SERIES TYPICAL CHARACTERISTICS TEMPERATURE Operating temperature (Cell case temperature) Minimum -40oC -40oC -40oC -40oC -40oC Maximum 65oC 65oC 65oC 65oC 65oC ELECTRICAL BCAP0650 BCAP1200 BCAP1500 BCAP2000 BCAP30001 Leakage Current at 25°C, maximum8 1.5 mA 2.7 mA 3.0 mA 4.2 mA 5.2 mA Absolute Maximum Voltage 2.85 V 2.85 V 2.85 V 2.85 V 2.85 V 680 A 930 A 1150 A 1500 A 1900 A 1,500 hours 1,500 hours 1,500 hours 1,500 hours 1,500 hours Capacitance Change 20% 20% 20% 20% 20% ESR Change 100% 100% 100% 100% 100% 10 years 10 years 10 years 10 years 10 years Capacitance Change 20% 20% 20% 20% 20% ESR Change 100% 100% 100% 100% 100% 1,000,000 cycles 1,000,000 cycles 1,000,000 cycles 1,000,000 cycles 1,000,000 cycles Capacitance Change 20% 20% 20% 20% 20% ESR Change 100% 100% 100% 100% 100% 4 years 4 years 4 years 4 years 4 years 160 g 260 g 280 g 360 g 510 g Terminals Threaded or Weldable Threaded or Weldable Threaded or Weldable Threaded or Weldable Threaded12 or Weldable Page 2 maxwell.com 9 Absolute Maximum Current LIFE DC Life at High Temperature2 (held continuously at Rated Voltage and Maximum Operating Temperature) (% decrease from rated value) (% increase from rated value) Projected DC Life at 25oC2 (held continuously at Rated Voltage) (% decrease from rated value) (% increase from rated value) Projected Cycle Life at 25oC2,10 11 (% decrease from rated value) (% increase from rated value) Shelf Life (Stored uncharged at ±10oC) PHYSICAL Mass, typical Document number: 1015370.5 12 12 12 12 DATASHEET K2 ULTRACAPACITORS - 2.7V SERIES NOTES 1. Only BCAP3000 currently has DuraBlueTM technology. 2. Capacitance and ESRDC measured using 65 A for BCAP0650, 75 A for BCAP1200 and 100 A test current for all other cells. All tests made at 25°C per document number 1007239 available at maxwell.com. 0.12V2 3. Per IEC 62391-2, Pd = ESRDC x mass V2 4. Pmax = 4 x ESRDC x mass ½ CV2 3,600 x mass 5. Emax = 6. Estored = ½ CV2 3,600 7. ∆T=IRMS2 x ESR x Rca 8. 9. 10. 11. After 72 hours at rated voltage. Initial leakage current can be higher. Absolute maximum voltage, non-repeated. Not to exceed 1 second. Cycle using specified test current per waveform below. Cycle life varies depending upon application-specific characteristics. Actual results will vary. 12. Maximum Torque is 14 Nm. 13. Per United Nations material classification UN3499, all Maxwell ultracapacitors have less than 10 Wh capacity to meet the requirements of Special Provisions 361. When packaged according to the regulation, both individual ultracapacitors and modules composed of those ultracapacitors shipped by Maxwell can be transported without being treated as dangerous goods (hazardous materials). Page 3 Document number: 1015370.5 maxwell.com DATASHEET K2 ULTRACAPACITORS - 2.7V SERIES 4 3 2 1 REVISIONS REV PROTOTYPE BCAPXXXX P270 K04 MOUNTING RECOMMENDATIONS D 2.8 MAX UNTHREADED LENGTH Do not reverse polarity. Please refer to document number 1016419, available at maxwell.com for welding recommendations. 2.8 MAX UNTHREADED LENGTH M12 X 1.75 - 6g M12 X 1.75 - 6g 53 MAX D2 MARKINGS D1 L BCAPXXXX P270 K05 4 3 2 1 CO DESCRIPTION PRODUCTION RELEASE 1 R 0.6 MAX - D R 0.6 MAX 0.5 MAX EDGE BREAK 0.5 MAX EDGE BREAK DO NOT SCALE DRAWING NOTICE: THE INFORMATION CONTAINED IN THIS DOCUMENT IS MAXWELL CONFIDENTIAL INFORMATION AND IS THE SOLE PROPERTY OF MAXWELL TECHNOLOGIES. ANY REPRODUCTION IN PART OR WHOLE WITHOUT WRITTEN PERMISSION OF MAXWELL TECHNOLOGIES IS PROHIBITED. SURFACES MATERIAL 53 MAX DATE 3/2/2011 R.DUBINSKAYA X/X .X .XX 14.00 0.05 APPROVALS UNLESS OTHERWISE SPECIFIED, ALL DIMENSIONS ARE IN MILLIMETERS AFTER PLATING. DRAWN BREAK EDGES 0.3 LATHE FINISH 63 µINCH, MILL FINISH 125 µINCH CHECKED X.XXX DIAMETERS 0.125 TIR X.XXX DIA 60.7 0.7 C & 0.025mm ±.5 ±.25 ±.125 PER IFS D1 60.4 0.2DESIGN ENGR 9244 BALBOA AVENUE, SAN DIEGO, CA 92123 U.S.A ANGLE ±0.5° MECHANICAL ENGR 14.00 0.05 DESCRIPTION C TEST ENGR SIZE PRODUCTION ENGR 3 3.180 0.125 CAGE CODE B 68911 QUALITY ENGR FINISH PER IFS N/A REV 5 2 3.180 0.125 REV PART NO. DOC. NO. 2:1 SCALE A 3000-T PROCESS ENGR 3RD ANGLE PROJECTION CAUTION CONTAINS PARTS AND/OR ASSEMBLIES SUSCEPTIBLE TO DAMAGE BY ELECTROSTATIC DISCHARGE (ESD) 4 B REVISIONS REV D2 C Products are marked with the following information: Rated capacitance, rated voltage, product number, name of manufacturer, positive terminal, warning marking, serial number. 14 14 D CO DESCRIPTION 1 SHEET 1 OF 1 1 L A 0.3 B B P/N WITH HEAT SHRINK TUBING 108700, 108700B 108702, 108702B 108704, 108704B 108706, 108706B 108708, 108708B Part Description P/N WITH LABELS 108294, 108294B 108316, 108316B 108324, 108324B 108325, 108325B 108058, 108058B A 51.5 74 85 102 138 NOTICE: A THE INFORMATION CONTAINED IN THIS DOCUMENT IS MAXWELL CONFIDENTIAL INFORMATION AND IS THE SOLE PROPERTY OF MAXWELL TECHNOLOGIES. ANY REPRODUCTION IN PART OR WHOLE WITHOUT WRITTEN PERMISSION OF MAXWELL TECHNOLOGIES IS PROHIBITED. BCAP0650 P270 K04/05 Dimensions (mm) L (±0.3mm) DO NOT SCALE DRAWING UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE IN MILIMETERS AFTER PLATING. BREAK SHARP EDGES USE MINIMUM BEND RADII .X ±.5 .XX ±.25 .XXX ±.125 BCAP1200 P270 K04/05 1 REFERENCE IFS FOR APPROVAL AND APPROVAL DATES BCAP15004 P270 K04/05 CAUTION CONTAINS PARTS AND/OR ASSEMBLIES SUSCEPTIBLE TO DAMAGE BY ELECTROSTATIC DISCHARGE (ESD) Material FINISH D1 (±0.2mm) DATE DRAWN D2 (±0.7mm) Package Quantity 60.7 30 60.7 30 9/13/2010 Author CHECKED 51.5 ANGLE ±0.5° DESIGN ENGR 1 MECHANICAL ENGR 74 ANODIZE, TYPE II CLASS 2, PANTONE 286 BLUE SIZE QUALITY ENGR PRODUCTION ENGR A BCAP, ENVELOPE ASSY, K2, J 60.4 TEST ENGR 1 CAGE CODE B 68911 SCALE 1:1 DOC. NO. PART NO. SEE TABLE REV 1014428 1 SHEET 1 OF 1 N/A 60.7 30 102 60.4 60.7 15 BCAP3000 P270 K04/05 138 60.4 60.7 15 2 1 60.4 REV BCAP2000 P270 K04/05 3 85 60.4 9244 BALBOA AVENUE, SAN DIEGO, CA 92123 U.S.A DESCRIPTION PROCESS ENGR MATERIAL 3RD ANGLE PROJECTION APPROVALS C:\Rina\ALISON\ MODEL BCAP0650 BCAP1200 BCAP1500 BCAP2000 BCAP3000 B-PG1 REV A 7/01 Product dimensions are for reference only unless otherwise identified. Product dimensions and specifications may change without notice. Please contact Maxwell Technologies directly for any technical specifications critical to application. All products featured on this datasheet are covered by the following U.S. patents and their respective counterparts: 6643119, 7295423, 7342770, 7352558, 7384433, 7440258, 7492571, 7508651, 7580243, 7791860, 7791861, 7859826, 7883553, 7935155, 8072734, 8098481, 8279580, and patents pending. Maxwell Technologies, Inc. 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