Product Brief HybridPACK™ 2 Power Module for Hybrid- and Electric Vehicles Applications Infineon®’s HybridPACK™ 2 is an automotive qualified power module designed for Hybrid- and Electric Vehicle applications from a power range up to 100kW Motor and/or generator inverter continuous power. Designed for a 150°C junction operation temperature, the module for Hybrid- and Electric Vehicles accommodates a 3-phase Six-Pack configuration of Trench-Field-Stop IGBT3 and and Range Extenders matching emitter controlled diodes. Maximum chip ratings are 800A/650V. The HybridPACK™ 2 power module is based on Infineon’s leading IGBT Trench- FieldStop Technology, which offers lowest conduction and switching losses. (up to 100kW continuous) Rugged ceramic substrate for automotive applications The HybridPACK™ 2 power module is built on Infineon’s long time experience in the development of IGBT power modules, intense research efforts of new material Key Features combinations and assembly technologies. Complete 3-phase six pack with Based on the usage of modern power semiconductor chips, Infineon has developed dedicated for xEV - this HybridPACK™ 2 power module as a part of the HybridPACK™ NTC 650V Trench-Field-Stop IGBT3 family for automotive applications. with matching emitter controlled The HybridPACK™ 2 comes with a Pin-Fin baseplate for direct liquid cooling which diode significantly improves the thermal cycles capability and extends the lifetime of the power module. The Pin-Fin baseplate with its excellent cooling properties enables a very Extended temperature range –– Tjop = 150°C –– Tjmax= 175°C high power density of the HybridPACK™ 2 package. The high-performance ceramic substrate (DCB) and Infineon’s enhanced wire-bonding Current rating up to 800A DC process provides unparalleled thermal and power cycling capability leading to highest Rugged Al2O3 ceramic for reliability for xEV inverter applications. For a compact design the driver stage PCB can automotive applications Pin-Fin baseplate for direct be connected on the top of the module. cooling All power connections are realized with screw terminals. The HybridKIT 2 Evaluation Kit offers a complete inverter reference system with driver- Fully automotive qualified and control-board, heatsink, DC-Link capacitor and software enabling a fast application Benefits design. Cost efficient system approach All modules from the HybridPACK™ family are dedicated for automotive applications with highest power density and efficiency. Built in accordance with Infineon’s High efficiency due to low power losses automotive excellence program, this fully automotive qualified HybridPACK™ 2 sets the High reliability quality and reliability standards for power modules in hybrid and electric vehicles. Compact design HybridKIT 2 reference design available Sales Name ICN [A] Vces [V] Package Product Status FS800R07A2E3 800 650 HybridPACK™ 2 In Production FS600R07A2E3 600 650 HybridPACK™ 2 In Production 1200V version in development [ www.infineon.com/hybrid ] Very high power density Product Brief HybridPACK™ 2 Power Module for Hybrid- and Electric Vehicles HybridPACK™ Family Power Range Comparison 1) 140 Electrical Power [kW] 120 Peak Power Range Typical Continuous Power Range 100 80 60 40 20 0 HP1 200A/650V HP1 400A/650V HP1 Pin-Fin 400A/650V HP2 Pin-Fin 600A/650V HP2 Pin-Fin 800A/650V Power Module 1) Rotating electrical motor as a load Application Block Diagram Fault Management Short Circuit (VCEsat) Under Voltage Lock Out (AUX) Over Voltage Lock Out (AUX) Over Voltage Lock Out (DC-Link) Isolation Barrier HV Battery & DC-Link µController Signal Management Filter Refresh Blocking NV Battery Driver Stage 6x IGBT Driver DC/DC Converter 6x Pos./Neg. Supplies 1x Pos. Supply IGBT Module 6x IGBT/Diode Switches 3x NTC Resistors Motor M 3~ Case Temperature Measurement NTC Measurement ϑ Published by Infineon Technologies AG 85579 Neubiberg, Germany © 2012 Infineon Technologies AG. All Rights Reserved. Visit us: www.infineon.com Order Number: B136-H9419-G1-X-7600 Date: 01 / 2012 Attention please! The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics (“Beschaffenheitsgarantie”). With respect to any examples or hints given herein, any typical values stated herein and/ or any information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation warranties of non-infringement of intellectual property rights of any third party. Information For further information on technology, delivery terms and conditions and prices please contact your nearest Infineon Technologies Office (www.infineon.com). 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