Overview of Energy Efficient Solutions Agenda • Update on energy efficiency regulations • ON Semiconductor and energy efficiency • ON Semiconductor’s products and solutions for energy efficient applications • Conclusion 2 The Case for Energy Efficiency Quad = Quadrillion Btu Energy Statistic 1990 – 2005 More power plants and … pollution nd Dema 9% up +5 ction Produ % 0 up +4 OPTIONS? Conservation: Behavior change which results in the use of less energy Energy Efficiency: use of technology to use less energy to perform the same task Source: Energy Information Administration 3 Worldwide Energy Efficiency Regulations Canada OE, CE, & more Europe: Code of Conduct EuP Ecodesign, Eco-Label OE, EPS US ENERGY STAR CA Energy Commission EPS South Korea China CNIS EPS Japan OE Taiwan OE Australia OE, CE, EPS EPS: External Power Supplies OE: Office Equipment CE: Consumer Electronics New Zealand OE, CE Korea e-Standby China CNIS, China CSC (ex-CECP) Source: Energy Star 4 Japan Top Runner Japan Eco Mark Australian Greenhouse Office California Energy Commission Europe Code of Conduct, EuP Ecodesign, Eco-Label ENERGY STAR® Update on Energy Efficiency Regulations TV Sets Adapters/External Power Supplies • ENERGY STAR® 2.0 effective on Nov. 1, 2008 • Europe Code of Conduct version 4 effective Apr. 27, 2009 • Europe EuP Ecodesign Directive 2005/32/EC Regulation (EC) No 642/2009 Phase 1 effective April 2010, Phase 2 effective April 2011 • Energy Independence and Security Act of 2007 (EISA 2007) signed into law on Dec. 19, 2007 • ENERGY STAR® 3.0 effective on Nov. 1, 2008 • Standard is technology (PDP, LCD, RPTV) neutral and based only on screen size and resolution • Standby power: ≤ 1 W • ENERGY STAR® 4.0 & 5.0 to be effective in May 2010 & May 2012 • Max power for 42” TV = 81 W • Europe EuP Ecodesign Directive 2005/32/EC Regulation (EC) No 642/2009 • Standard is technology (PDP, LCD, RPTV) neutral and based only on screen size and resolution For exhaustive and up-to-date information on agencies and regulations, check the PSMA energy efficiency data base at: www.psma.com 5 TV Active Mode Efficiency Regulatory Requirements Maximizing LCD TV Efficiency Max ON Mode Power Consumption (W) Power Levels Rates for Typical Screen Sizes 500 32" Energy Star 32" EuP Europe 42" Energy Star 42" EuP Europe 50" Energy Star 50" EuP Europe 60" Energy Star 60" EuP Europe 450 400 350 300 250 200 150 100 50 ENERGY STAR for TV version 3.0 (effective Nov. 1, 2008) 6 ENERGY STAR for TV version 4.0 (effective May 1, 2010) ENERGY STAR for TV version 5.0 (effective May 1, 2012) EUROPE EuP Ecodesign Directive for TV EC No 642/2009 (effective Aug. 20, 2010) EUROPE EuP Ecodesign Directive for TV EC No 642/2009 (effective Apr. 1, 2012) • Transition to LED backlighting • CCFL Backlighting: • Reduction of number of lamps and consumption for the same initial light output • New inverter driver solution (LIPS) with only 1 conversion stage • Reduction of standby power consumption: • Now ≤ 1 W • Future ≤ 0.3 W Æ ≤ 0.1 W Efficiency Targets for Multi-output Desktop ATX Power Supplies Multi-Output ATX Power Supplies Levels Specification • Multiple-Output • Non-Redundant • PFC 0.9 at 100% of rated output Efficiency (%) 20% of 50% of 100% of rated rated rated output output output power power power 80% 80% 80% Effective date: July 2007 ENERGY STAR rev. 5.0 (Effect. date: July 2009) & CSCI Bronze (Start July 2008) rev 4.0 • Multiple-Output • Non-Redundant • PFC 0.9 at 50% of rated output 82% 85% 82% • Multiple-Output • Non-Redundant • PFC 0.9 at 50% of rated output 85% 88% 85% • Multiple-Output • Non-Redundant • PFC 0.9 at 50% of rated output 87% 90% 87% rev 5.0 Sources: • 80 PLUS® : http://www.80plus.org/ • Climate Savers® Computing Initiative: http://www.climatesaverscomputing.org/ • ENERGY STAR®: http://www.energystar.gov/index.cfm?c=revisions.computer_spec 7 Effective Date Start July 2009 Start July 2010 Efficiency Targets for Single-output Computing Power Supplies (Servers, Blades, All-in-1) Single-Output Levels Specification Efficiency (%) 20% of 50% of 100% of rated rated rated output output output power power power • Single-Output • Non-Redundant • PFC 0.9 at 50% 81% 85% 81% Start June 2007 • Single-Output • Non-Redundant • PFC 0.9 at 50% 85% 89% 85% Start June 2008 • Single-Output • Non-Redundant • PFC 0.9 at 50% 88% 92% 88% Start June 2010 • Single-Output • Non-Redundant • PFC 0.9 at 50% 90% 94% 91% Target Sources: • 80 PLUS® : http://www.80plus.org/ • Climate Savers® Computing Initiative: http://www.climatesaverscomputing.org/ • ENERGY STAR®: http://www.energystar.gov/index.cfm?c=revisions.computer_spec 8 Effective Date All in 1 PC Energy Efficiency Works: California Example Per Capita Electricity Sales (not including self-generation) (kWh/person) (2006 to 2008 are forecast data) 14,000 304M people 12,000 203.2M people United States 10,000 36.8M people 8,000 California 6,000 20.3M people 4,000 Sources: California Energy Commission, U.S. Census Bureau 9 2008 2006 2004 2002 2000 1998 1996 1994 1992 1990 1988 1986 1984 1982 1980 1978 1976 1974 1972 1970 1968 1966 1964 1960 0 1962 2,000 ON Semiconductor and Energy Efficiency ON Semiconductor’s purpose is to Save Energy by providing power management & LED lighting solutions enabling our customers to meet and exceed worldwide power management regulations (efficiency, standby power, low quiescent current, PFC…) at cost parity or lower when compared to conventional solutions. ON Semiconductor has TODAY in production the technologies and products to enable efficient power supplies & LED lighting applications. 10 Power Supply Focus Applications • Desktop PC • Adapters (Notebooks, Printers, Gaming): #1 MARKET SHARE • Flat TVs • Solid State Lighting (LED) • Smart Grid (Smart Meters) • Digital Consumer (STB/DVD) • White Goods Vincent Thomas Bridge, San Pedro (near Long Beach), CA (each blue light is a string of 7 blue LEDs powered by NCP1216) 11 Efficiency Density Challenges for Power Supplies and LED General Lighting Applications Power Factor Correction Reliability TJ Same challenges faced in power supplies and in LED General Lighting applications • Efficiency is important, even at low power due to overall efficacy requirements and thermal constraints • In many cases power factor correction is required at relatively low power • Space is limited, especially in bulb replacement • Overall supply reliability is important • Wider range of input power range including 277 Vac • Lighting specific requirements like triac dimming • Standards and safety rules are still evolving 12 Efficient Power Supply Solutions Bridge Rectifier HV Power Switch Power Factor Correction Transformer PFC Diode Output Rectifier EMI Filter Power Factor Controller HV PFC Switch SMPS Controller Optocoupler Leadership Products Leadership Solutions 13 • PFC Controllers • AC-DC Controllers • HV MOSFETs • LED Drivers Voltage Feedback Controller DC-DC Converter Linear Voltage Regulator DC-DC Converter Linear Voltage Regulator DC-DC Converter • Rectifiers • Secondary Sync. Rectification Controllers • DC-DC Switching Regulators • LDO voltage regulators Energy Efficiency • Computing Power Supplies • Adapters (Printers, Game consoles, Notebooks, cell phones, etc…) • Digital Flat TV • Solid State Lighting (LED) Reference Designs ATX high efficiency reference design Adapter (Notebook & Printer PSU) • 80+ Compliant 300 W, ATX Reference Design Documentation: TND313/D • 90 W Notebook AC-DC Adapter Reference Design Documentation: TND317/D • >85% Efficient, 255 W Power Supply Reference Design for ATX Desktop PC : TND359/D • 60 W Notebook AC-DC Adapter Reference Design Documentation: TND318/D TV power supply reference design • 160 W CRT TV Power Supply Reference Design Documentation: TND315/D • 220 W LCD TV 2nd Generation Power Supply Reference Design Documentation : TND316/D featuring NCP1396 and NCP1605 (should have a new 1397 version?) • 220 W LCD TV Power Supply Reference Design : TND321/D featuring NCP1395, NCP5181 and NCP1653 • Up to 180 W High Voltage LCD TV Power and Integrated Inverter Supply (LIPS): TND360/D • 40 W Printer Power Supply Reference Design Documentation: TND320/D Others (Game console, STB, Phone charger, etc) • 5W CCCV Cell Phone Charger: TND329/D • 16 W xDSL Modem AC-DC Adapter: TND330/D • 8 W, ENERGY STAR-compliant, 3-output quasi-resonant flyback converter for ASTC DTA (Digital To Analog converter): TND332/D • 50 W Set-Top Box Power Supply Reference Design: TND334/D • 200 W Game Console AC-DC Adapter Reference Design: TND331/D Solid State Lighting (LED Lighting) • Offline LED Driver Reference Design for ENERGY STAR® Residential LED Luminaire Applications: TND371/D • LED Driver Reference Design for 1 to 5 W MR16 LED Bulb: TND373/D 14 GreenPoint® is ON Semiconductor’s family of highefficiency power supply reference designs that meet existing or emerging energy efficiency standards 15 >85% Efficient, 255 W Power Supply Reference Design for ATX Desktop PC Reference Design Documentation: TND359/D 16 >85% Efficient, 255 W Power Supply Reference Design for ATX Desktop PC • Compliant with ENERGY STAR® 5.0 and Climate Savers Computing Initiative Step #3 • Certified 80 PLUS Silver level • Efficiency > 85% • at 100, 115, 230 and 240 Vac • at 25%, 50%, and 100% of rated output power • Meets IEC61000-3-2 for Power Factor. PF > 0.95 at 100, 115, 230 and 240 Vac • All measurements obtained at the end of a 41 cm (16 inch)-long cable • Production ready design: fully tested, robust and cost effective. 17 Desk Lamp Redesigned with LED Module References: • Design Note: DN06051/D • White Paper: TND358/D • GreenPoint Reference Design: TND371/D 18 Desk Lamp Redesigned with LED Module Retail Store • Halogen bulb • No electronics, just a 60 Hz transformer (weight 1.2 kg, 2.4 lbs) 17.8 Lux/Watt Bulb Type • LED module: Cree MC-E (4000 K color temperature) • 8 W power supply in lamp base built around ON Semiconductor’s NCP1014 72.9 Lux/Watt Input Power (W) Illuminance @ 120 Vac (Lux)* Power Factor Halogen (35 W bulb) 41.7 W 744 0.961 LED module 10.9 W 795 0.857 * Measured at a distance of 0.5 meters The LED lamp produces more light than halogen bulb for ¼ of power !! Halogen Desk Lamp Conversion to LEDs White paper: TND358/D Offline LED Driver for ENERGY STAR® Residential LED Luminaire Applications: TND371/D 19 High Voltage MOSFETs ON Semiconductor introduces High Voltage MOSFETs in order to offer a “total system solution” to power management and continue our dedication to becoming the premier supplier of quality, cost effective, performance power management solutions. • Phase 1 – Introduce 600 V Product Family 2Q09 • NDF10N60ZG, NDF06N60ZG, NDF04N60ZG in TO-220FP • Phase 2 – Expand HVFET Portfolio 2H09 • Expand 600 V family and introduce additional voltage families: 500 V, 620 V • Add additional package: DPAK, IPK, and TO-220 • Phase 3 – Expand HVFET Portfolio 2010 • Introduce additional voltage families: 650 V, 700 V, 800 V, 900 V • Add additional packages: I2pak, D2PAK, TO3P • Phase 4 – High-performance HVFET technology • Introduce internal Super-Junction technology • Lower Rdson performances and smaller die sizes 20 2011 600 V High Voltage MOSFETs Features Benefits Low on-resistance n Low gate charge Î Improved efficiency Î Faster turn-on n n Fast switching Î Reduced dynamic power losses n Zener-protected gate Î Resistance to ESD Î RoHS compliance Î Standard footprint for direct drop-in Pb-free Pb n Industry standard packages n Applications Markets n Adapter (notebook, printer, gaming) n LCD panel power n Lighting ballasts n AC-DC and DC-DC SMPS for consumer & industrial apps - PFC and other boost converter - Buck & flyback converters - Half bridge - Single and two switch forward 21 Part Number VDSS (V) ID (A) Typical RDS(on) (Ω) (25°C, @ 50% ID ) NDF10N60ZG 600 10 0.65 TO-220FP Now NDF06N60ZG 600 6 1 TO-220FP Now NDF04N60ZG 600 4 1.8 TO-220FP Now NDD04N60ZT4G 600 4 1.8 DPAK Now NDD04N60Z-1G 600 4 1.8 IPAK Now Package Samples Availablility Date Release to Market Date 9 9 9 9 9 29-Apr-2009 16-Jun-2009 16-Jun-2009 4-Aug-2009 4-Aug-2009 Surface Mount HV MOSFETs Package Offering D2PAK DPAK SOT-223 & Halide-free & Halide-free Through-Hole TO220FP IPAK 2009 22 TO-220 I2PAK 2010 TO-3P TO-92 Rectifiers Portfolio • One of the broadest portfolios in the industry • Investing in new technologies to become the recognized leader in high efficiency output rectifiers and PFC diodes Schottky Ultrafast Ultrasoft Fast Recovery Std Recovery 2006 Rank 1 2 3 4 8 6 5 7 12 9 10 11 2007 Rank 1 2 3 4 8 7 6 5 9 9 10 11 2008 Rank 1 2 3 4 11 7 9 5 10 6 12 8 Company Name Vishay Intertechnology Shindengen Electric Manufacturing STMicroelectronics ON Semiconductor Fuji Electric Device Technology Sanken Electric Company Nihon Inter Electronics Semikron International Robert Bosch Toshiba Hitachi Lite-On Semiconductor Market Share 14.7% 10.1% 7.4% 6.2% 3.3% 4.0% 3.6% 4.5% 3.4% 4.2% 3.1% 3.8% Auto Surge Suppressors Souce: iSuppli 23 Low Voltage Rectifier Market Battleground Device Performance Strategy Applications – Output Rectification • Introduce new Schottky Rectifier Platform (LVFR) targeted at power supply, automotive, telecom and solar applications – Replace part of existing portfolio at stronger margins and expand current portfolio with wide range of voltages and currents (45-200 Volts, 10-60A) – Superior performance and smaller die size compared to existing planar solutions – Launch portfolio at APEC 2010 on demo reference designs – Add SMD portfolio in 2011 / 2012 Typical ATX Power Supply High Voltage Primary Side Low Voltage Secondary Side Market Driver • Green (efficiency) requirements in AC adaptor market and expanding panel size in FPTV. Phase • Customer samples Oct ’09, RTM 1Q10 24 200V – 1200V 45V – 200V Performance per Unit Area New Rectifier Package Offering: SO-8 FL TO-220 Compact portables = low profile packages Power Density: automotive and consumer applications require increasing power in smaller footprints DPAK I2PAK 2005 2010 SO-8 Flat Lead 2015 An alternative to the Diodes PowerDI®5 and Vishay SMPC 25 • We are now able to offer schottky rectifiers in the SO-8 flat lead package • Thermal performance almost as good as the DPAK in a compact low profile footprint Rectifier Package Offering 7.9 5.4 5.2 3.6 2.4 SMC SO-8 FL Fullpak 3L 26 2.6 2.4 SMB DPAK 3.75 3.7 5.9 IPAK Fullpak 2L 1.6 2.4 SMA D2PAK TO-247 1.35 SOD-123 I2PAK 3.6 1.9 1.65 1.15 1.0 POWERMITE TO-220AB DO-41 SOD-123FL TO-220AC DO-201AD Products for Broad Range of LED Applications • Portable Applications • Large Display • • • • • Architectural Lighting • Addressable and Video Signage • General Lighting, AC Line Powered • General Lighting, Wide DC input • Automotive • Low Voltage AC (12 Vac / 24 Vac) • DC and Solar Powered Lighting Small LCD Backlighting (Mobile phones, Digital Cameras) Camera Flash Torch and Flashlights OLEDs • Medium Size LCD Backlighting • Drivers for Indicator LEDs Neon Replacement Offline LED Drivers (Ballasts) LED Driver Current (mA) Off Grid Street Street / Area Lights Camera Flash 1000 Dental Curing Architectural MR-16 Emergency Vehicle Bulb Replacement 100 Fluorescent Replacement LCD-TV Backlight Torchlight Channel Traffic Signals 10 MP3 Cellphone Notebook 0.9 to 7 V 27 7 to 60 V Addressable Display Task Lighting 60 to 700 V Typical Lighting System Discretes, FETs 28 Visit ON Semiconductor’s LED Website 29 Sustainability @ ON Semiconductor Lean Operations, Efficient Solutions and Strategic Partnerships ON Semiconductor is committed to supporting a greener world by reducing our carbon footprint, actively conserving resources, and effectively partnering with like-minded customers and industry organizations. With an in-house team dedicated to sustainability excellence, ON Semiconductor has achieved marked successes within our many conservation programs Citizenship Environment Conduct our business in a socially responsible manner to positively contribute to the worldwide communities in which we operate. Expand and improve in-house sustainability initiatives to lessen corporate impact on the natural environment. Customers / Partners Shareholders Improve competitiveness with strong customer relationships and strategic green business partnerships. Maximize corporate value with efficient business/manufacturing operations and sound economic decisions. Solutions Development of energy efficient solutions and products that enable customers to build significantly greener electronics. 30 Conclusion • Significant product portfolio enhanced by recent acquisitions of AMI and Catalyst: leading suppliers of Power Analog and Power Discrete components • ON Semiconductor has TODAY in production the technologies and products to build efficient power supplies & LED lighting applications. • ON Semiconductor is a complete solution provider, offering differentiated reference designs at high performance and lower overall system costs • ON Semiconductor’s holistic approach •↑Active mode efficiency •↓Standby power • Power Factor Correction • Our reference designs meet regulatory requirements around the world (ENERGY STAR®, Europe Code of Conduct, Europe EuP Ecodesign, Europe Eco-Label, California Energy Commission, China CNIS, and other international agencies such as Australia Greenhouse Office, Korea e-Standby program, Japan Top Runner program and Eco Mark program) 31 For More Information 32 • View the extensive portfolio of power management products from ON Semiconductor at www.onsemi.com • View reference designs, design notes, and other material supporting the design of highly efficient power supplies at www.onsemi.com/powersupplies