EASYKIT AUX DRIVES and EASYKIT DCDC - Evaluation Kits for FS50R07W1E3_B11A and F4-50R07W1H3_B11A

Evaluation Kit
Evaluation Kit for FS50R07W1E3_B11A
EASYKIT AUX DRIVES
The Evaluation Kit “EASYKIT AUX DRIVES” is a DC/AC inverter system for the Easy Automotive
Power Module FS50R07W1E3_B11A. It is designed for driving 3ph motors up to 5kW from DC
supply voltages < 450V. The documentation includes the circuit design, layout data, etc. and
enables an accelerated start towards your air conditioning compressor (HVAC), oilpump, or
similar auxiliary drives applications in your xEV system.
Key Features
„„
Evaluation Kit based on Easy 1B automotive
package
„„
Inverter for 3ph induction machines
„„
Up to 450V DCL voltages
„„
Over current and short circuit detection
Two simple steps are required before the system is ready for evaluation:
„„
DCL overvoltage and under voltage lockout
„„
Mount system on a cooling plate
„„
3x low side current sensor
„„
Connect 8–18V/2A supply, < 450V HV supply and a 3ph induction machine
„„
3x phase voltage and 1x DCL voltage sensor
(or alternative load)
„„
Module DCB temperature sensor (via NTC)
„„
Control PCB temperature sensor (via NTC)
The required steps and control modes are explained in detail in the documentation.
„„
HighSpeed CAN Communication (1MBit/s)
„„
Optional PWM controlled 15V FAN output
Part
(< 400 mA continuous)
Description
FS50R07W1E3_B11A Easy 1B Automotive B6-bridge with IGBT3 and Emitter Controlled Diode 3
650V/50A
2ED020I12FA
EiceDriver™ 2A Dual Channel Gate Driver
SAK-XC2768X
16/32-bit Single-Chip Microcontroller
TLE8250G
CAN Transceiver
BSO604NS2
Dual 55V, 35mΩ OptiMOS™
TLE7274-2D
5V LDO linear voltage regulator
T7509 1)
SMD Gate Driver Supply Transformers 1:1.1; 5mm clearance/creepage
„„
3 Implemented Operating Modes
–– Mode1: motor running, fixed output
frequency
–– Mode2 (Jumper): CAN controlled mode
–– Mode3 (Jumper): Single pulse switching test
Evaluation Kit includes
„„
Power Board
B32776G4406+000 1) 450V 40µF MKP foil DCL Capacitor
„„
Control Board
1) Components from TDK/Epcos: [email protected]
„„
CD (Documentation, Software, Design Files)
EASYKIT AUX DRIVES
Power Board
Easy 1B Automotive FS50R07W1E3_B11A
3-ph
Motor
HV
Supply
System
< 450V
2ED
Driver
Shunt
Ampl
2ED
Driver
Comp
Shunt
Ampl
2ED
Driver
Comp
Shunt
Ampl
Voltage
Amplifiers
Comp
Comp
5V
CAN
iSD
FAN
Microcontroller
XC27768X
DC
8 ... 18V
15V
DC
DC
DC
DC
DC
Low Voltage High Voltage
Isolation
www.infineon.com/autoeasy
Control Board
Evaluation Kit
Evaluation Kit for F4-50R07W1H3_B11A
EASYKIT DCDC
The Evaluation Kit “EASYKIT DCDC” is a DC/DC converter system for the Easy Automotive
Power Module F4-50R07W1H3_B11A. It is designed to power 14V loads up to 170A from a
high voltage supply net.
Key Features
„„
Evaluation Kit based on
Easy 1B automotive package
„„
Isolated 100kHz Full Bridge Phase
The F4-50R07W1H3_B11A is a cost efficient solution for automotive applications based on
HighSpeed IGBT3 and Rapid Diode 650V, which is driven in the Full Bridge Phase Shift ZVT
converter topology at 100kHz.
Shift Converter
„„
Excellent cost/performance ratio due to
HighSpeed IGBT3 and Rapid Diode
„„
Low system BOM (e.g. no resonating
Two simple steps are required before the system is ready for evaluation:
„„
Mount system on a cooling plate
„„
Connect 8–18V/2A supply, < 350V HV supply and a 14V/< 170A load
The required steps and control modes are explained in detail in the documentation.
Part
Description
F4-50R07W1H3_B11A Easy 1B Automotive H-Bridge with High Speed IGBT3 and Rapid Diode 650V
1ED020I12FA
EiceDriver™ 2A Single Channel Gate Driver
IPB180N08S4-02
80V 2.2mΩ OptiMOS™ in TO263-7
2ED020I12FA
EiceDriver™ 2A Dual Channel Gate Driver
CeraLink™ SP/PF1)
PressFIT Ceramic Ripple Suppressor Vmax = 450V; Ceff = 10µF
T6973 1)
3kW Phase Shift ZVT Transformer 9:1
T7509 1)
SMD Gate Driver Supply Transformers 1:1.1; 5mm clearance/creepage
T7078 1)
SMD Current Sense Transformer 1:100; 5mm clearance/creepage
T7921-51
inductance, no active components in
sec side snubber, …)
„„
Synchronous Rectification
„„
Wide Input Voltage Range
(160 … 350V with 9:1 transformer)
„„
Output currents up to 170A @14V
„„
Up to 93% efficiency incl. all aux supplies
„„
High efficiency over wide operating
conditions(temperature, output current,
input voltages)
Evaluation Kit includes
„„
DC/DC converter board
„„
CD (Documentation, Software, Design Files)
Output Inductor L = 2.1µH; Isat = 170A
1)
1) Components from TDK/Epcos: [email protected]
EASYKIT DCDC
Easy 1B H-Bridge
EPCOS
Transformer
HV
Supply
System
© EPCOS AG 2012/S RD Munich
12V
Supply
System
160–350V
Passive
Current
Transformer
Isolation
Barrier
1ED
Driver
1ED
Driver
1ED
Driver
1ED
Driver
Current
Transformer
Controller
2ED
Driver
2ED
Driver
Aux SMPS
© EPCOS AG 2012/S RD Munich
Before using the EasyKITs please read and understand the manual and safety warnings carefully.
Published by
Infineon Technologies AG
85579 Neubiberg, Germany
© 2012 Infineon Technologies AG.
All Rights Reserved.
Visit us:
www.infineon.com
Order Number: B136-H9760-X-X-7600
Date: 10 / 2012
Attention please!
The information given in this document shall in no event
be regarded as a guarantee of conditions or characteristics
(“Beschaffenheitsgarantie”). With respect to any examples
or hints given herein, any typical values stated herein and/
or any information regarding the application of the device,
Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation warranties of non-infringement of intellectual property
rights of any third party.
Information
For further information on technology, delivery terms and
conditions and prices please contact your nearest Infineon
Technologies Office (www.infineon.com).
Warnings
Due to technical requirements components may contain
dangerous substances. For information on the types in
question please contact your nearest Infineon Technologies
Office. Infineon Technologies Components may only be
used in life-support devices or systems with the express
written approval of Infineon Technologies, if a failure of
such components can reasonably be expected to cause
the failure of that life-support device or system, or to affect
the safety or effectiveness of that device or system. Life
support devices or systems are intended to be implanted
in the human body, or to support and/or maintain and
sustain and/or protect human life. If they fail, it is reasonable to assume that the health of the user or other persons
may be endangered.
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