Corner Wiring Duct

Product Bulletin
Panduct ® PanelMax™
Corner Wiring Duct –
Space Saving One-Piece Construction
Panduct® PanelMax™ Corner Wiring Duct is an
innovative one-piece wire management product
which makes more efficient use of space inside
enclosures, speeds installation, and reduces
control panel assembly costs. PanelMax™ Corner
Wiring Duct is used in the vertical corners of
compact to large electrical control panels (with
both side and back panels) to route, conceal, and
protect electrical wiring. PanelMax™ Corner Wiring
Duct is part of a complete line of Panduit wire
management solutions for control panels.
Key Features
Benefits
Angled four-sided channel design
Fits in the unused space in the vertical corner of enclosures and provides
up to five square feet of additional sub-panel space for mounting control
components or up to 20% savings in enclosure footprint area*
One-piece channel with co-extruded
flexible hinges
Requires no assembly; easily locates and conforms to the corner of the
enclosure for faster installation than conventional multi-piece solutions
Quick mount clips
Require minimal hardware for reduced installation time; once installed, the
base is easily snapped into place on the clips
Integrated mounting feature for
divider wall
For applications requiring wire separation, the standard Panduit 4" divider wall
simply snaps onto the base to create two channels
Compatible with standard wiring
duct and cover
Provides a consistent, neat panel appearance when used with Panduit 2",
3", and 4" height wiring ducts; PanelMax™ Corner Wiring Duct uses standard
Panduit 2" wiring duct cover for simplicity in ordering
Lead-free, UL compliant PVC material
Meets European Union Directive 2011/65/EU on the Restriction of Hazardous
Substances (RoHS); maintains UL94 flammability rating of V-0 and UL
recognized continuous-use temperature to 50°C (122°F)
Extended cover neck
Eases cover installation and removal; at intersections, standard Panduit
wiring duct fits flush against the PanelMax™ Corner Wiring Duct without
exposed seams for an aesthetic appearance
Double scorelines
Upper score line allows duct finger removal without tools for quick
modifications during wire installation; lower score line eases sidewall
section removal at tee intersections ensuring full wire carrying capacity
*Actual sub-panel space savings will vary depending on wiring duct size, component layout, and enclosure size and type.
Footprint savings is based on commercially available enclosures and may not be achievable in some applications.
www.panduit.com
Panduct ® PanelMax™ Corner Wiring Duct
Conventional Layout for Control Enclosure with Side Panels
Savings
Utilize Unused Space
Top View
Standard Wiring Duct
PanelMax ™ Corner Wiring Duct
utilizes the unused space in
enclosures with both back and
side panels
Unused Corner Space
PanelMax™ Corner Wiring Duct Increases Usable
Sub-Panel Area within the Same Size Panel
Add More Components
Top View
Partial Front View
Free up as much as five
square feet of sub-panel space
for more component room
PanelMax™ Corner Wiring Duct
Sub-Panel Space Savings
PanelMax™ Corner Wiring Duct Reduces Required
Enclosure Size and Floor Space
- OR Reduce Your Enclosure Size
Top View
Footprint Space Savings
Decrease enclosure footprint
area up to 20%
PanelMax™ Corner Wiring Duct
Example of Space Savings Using 48"W x 24"D x 60"H Enclosure
Description
Sub-Panel Space Savings
Usable sub-panel mounting area
(assumes 60"H enclosure)
With PanelMax ™
Conventional Corner Wiring Duct
Benefits
28.7 ft.2
32.2 ft.2
Provides 12% more space, maximizing space
utilization for more panel components and greater
flexibility in panel layout design
48" x 24"
(8 ft.2)
43.5" x 21.7”
(6.6 ft.2)
18% reduction in enclosure size; ideal for space
constrained environments
$560
$462***
18% floor space savings to the end user
$3,700
$3,050***
$650 in enclosure savings
Footprint Space Savings
Footprint width x depth
(square footage)
Floor space cost**
Enclosure and sub-panel costs
**Based on $70/square foot industrial facility construction cost.
***This is a representative application. Actual savings dependent on wiring duct size, component layout and enclosure size and type. Footprint savings is
based on commercially available enclosures and may not be achievable in some applications.
Panduct® PanelMax ™ Corner Wiring Duct
Ordering Information
Part Number
CWD2LG6
CWD2LG6
CWD3LG6
CWD4LG6
C2LG6
Part Description
One-piece corner wiring duct base for use
with 2" height wiring duct. Base and covers
sold separately.
One-piece corner wiring duct base for use
with 3" height wiring duct. Base and covers
sold separately.
One-piece corner wiring duct base for use
with 4" height wiring duct. Base and covers
sold separately.
CWD3LG6
CWD4LG6
Duct Size
WxH
(in)
3.35 x 2.57
Duct Size
WxH
(mm)
85.0 x 65.3
4.40 x 3.57
111.8 x 90.7
Cover Std. Std.
Part
Pkg. Ctn.
Number Qty. Qty.
C2LG6
6
24
C2LG6
6
24
5.33 x 4.58 135.3 x 115.7 C2LG6
6
24
Part numbers shown in LG (Light Gray); also available in WH (White).
Standard Package Quantity and Standard Carton Quantity in feet.
Accessories
CDCLP
CDLB
Part Number
CDCLP2
Part Description
Quick mounting clip for installing CWD2 corner wiring duct.
CDCLP3
Quick mounting clip for installing CWD3 corner wiring duct.
CDCLP4
Quick mounting clip for installing CWD4 corner wiring duct.
CDLB3
L-bracket with quick mount clip for installing CWD3 corner
wiring duct to back panel only.
L-bracket with quick mount clip for installing CWD4 corner
wiring duct to back panel only.
4" height solid divider wall for use with CWD2, CWD3, or
CWD4 corner wiring duct.
4" height slotted divider wall for use with CWD2, CWD3, or
CWD4 corner wiring duct.
CDLB4
D4H6
D4H6
SD4H6
SD4H6
Std. Std.
Fastener
Pkg. Ctn.
Size
Qty. Qty.
#10-32 x 1/2"
16
80
(user supplied)
#10-32 x 1/2"
16
80
(user supplied)
#10-32 x 1/2"
16
80
(user supplied)
#10-32 x 1/2"
16
0
(user supplied)
#10-32 x 1/2"
16
0
(user supplied)
No fastener required
6
120
No fastener required
6
120
Order number of pieces required, in multiples of Standard Package Quantity.
D4H6 and SD4H6 can be used with CWD2, CWD3, or CWD4 corner wiring duct.
Standard Package Quantity and Standard Carton Quantity in feet.
Mounting Options*
- OR -
Quick mount clip style installation of
PanelMax ™ Corner Wiring Duct
Direct mount style installation of
PanelMax ™ Corner Wiring Duct using TNR tool
and NR1 rivets (shown) or screws
PanelMax ™ Corner
Wiring Duct
with divider wall
*For use with side and back panels
Note: For best results, Panduit recommends the use of a band saw or radial arm saw with plastic cutting blade to cut PanelMax ™ Corner Wiring Duct.
Panduct® PanelMax™ Corner Wiring Duct – Wirefill Capacity
ELECTRICAL
NOMINAL
DUCT SIZE
(W x H) inches
AREA
2
in
8
AWG
10
AWG
0.216 0.164
12 AWG
0.13
THHN THHN THHN
CWD2 3.40 x 2.60
CWD3 4.40 x 3.60
CWD4 5.40 x 4.60
9.752
17.58
26.92
104
188
288
181
326
500
288
520
796
0.141
14 AWG
0.152
0.111
0.124
COMMUNICATION
16 AWG
0.133
0.096
0.111
22
AWG
18 AWG
0.118
0.084
0.1
23
AWG
Fiber
Cable
0.3
0.24
0.225
0.118
MTW
Cat.6
or 6A
(SD)
Cat.
5e
3.0
mm
84
152
233
96
173
265
349
630
964
MTW
MTW
THHN
MTW
MTW
TFFN
MTW
MTW
TFFN
MTW
245
442
677
211
380
582
395
713
1092
317
571
875
275
496
760
529 395
953 713
1460 1092
350
631
966
691 487 433 674
1245 879 782 1216
1907 1346 1197 1862
54
97
149
Table shows maximum wire fill based on 50% of duct internal cross sectional area. Formula = Area/2.00 x D².
The above communication cable diameters represent the nominal Panduit cable diameter per performance level. 24
AWG
0.106 0.085
Cat.
6A
MTW
23/24
AWG
Panduct ® PanelMax ™ Corner Wiring Duct
Material Specifications
C
T
.50 TYP
[12.7]
A
Z
Lead-free
PVC Material
Test Method
1.46 g/cc
ASTM D 792
Tensile Strength at Yield
5,600 psi
ASTM D 638
Flexural Strength
9,100 psi
ASTM D 790
Flexural Modulus
412,000 psi
ASTM D 790
Properties
D
H
G
A
.20 TYP
[5.0]
W
A
View A – A
Specific Gravity
Mechanical
Notched Izod Impact
at 23°C (73°F)
4.0 ft.-lbs./in.
Heat Deflection
Temperature at 264 psi
156°F
ASTM D 648
35
ASTM D 2863
538
ASTM E 662
V-0
UL94
Limited Oxygen Index (LOI)
2.00 TYP
[50.8]
Smoke Density (Flaming)
at 4 minutes
Flammability Class
Agency Approvals
UL Recognized file E147128, CSA Certified file 016446-0-00
.50 TYP
[12.7]
.20 TYP
[5.0]
ASTM D 256
Flammability
2.00 [50.8]
K
General
• CDS for impact to 2J
• Non-flame propagating
• Temperature range: -25°C to 60°C
CE Information
Duct Dimensions
For Corner Wiring Duct Installation
Instructions (RW207),
go to panduit.com
Part Number
A
3.91"
(99.3 mm)
C
2.25"
(57.2 mm)
D
1.81"
(45.9 mm)
G
2.10"
(53.4 mm)
H
2.57"
(65.3 mm)
5.94"
(150.9 mm)
2.25"
(57.2 mm)
3.84"
(97.5 mm)
4.10"
(104.1 mm)
4.58"
(115.7 mm)
CWD2**6
CWD3**6
CWD4**6
4.98"
(126.6 mm)
2.25"
(57.2 mm)
DFCT – Duct Finger
Cutting Tool
Easily removes duct
fingers in tight places
2.83"
(71.8 mm)
3.10"
(79.1 mm)
NR1 – Nylon Rivet
For use with TNR tool
3.57"
(90.7 mm)
K
2.93”
(74.3 mm)
T
0.08"
(2.0 mm)
4.89”
(124.3 mm)
0.11"
(2.7 mm)
3.95”
(100.4 mm)
0.10"
(2.4 mm)
TNR – Nylon Rivet
Installation Tool
Hand-held tool for easy
rivet installation
W
3.35"
(85.0 mm)
4.40"
(111.8 mm)
5.33"
(135.3 mm)
Z
3.72"
(94.6 mm)
5.16"
(131.0 mm)
6.54"
(166.0 mm)
DNT-100 – Notching
Tool
Notches duct sidewalls to
bottom scoreline for tees
and corners
WORLDWIDE SUBSIDIARIES AND SALES OFFICES
PANDUIT CANADA
Markham, Ontario
[email protected]
Phone: 800.777.3300
PANDUIT EUROPE LTD.
London, UK
[email protected]
Phone: 44.20.8601.7200
PANDUIT SINGAPORE PTE. LTD.
Republic of Singapore
[email protected]
Phone: 65.6305.7575
PANDUIT JAPAN
Tokyo, Japan
[email protected]
Phone: 81.3.6863.6000
PANDUIT LATIN AMERICA
Guadalajara, Mexico
[email protected]
Phone: 52.33.3777.6000
PANDUIT AUSTRALIA PTY. LTD.
Victoria, Australia
[email protected]
Phone: 61.3.9794.9020
For a copy of Panduit product warranties, log on to www.panduit.com/warranty
For more information
Visit us at www.panduit.com
Contact Customer Service by email: [email protected]
or by phone: 800.777.3300
©2016 Panduit Corp.
ALL RIGHTS RESERVED.
WDCB37--SA-ENG
Replaces WW-WDCB30
3/2016
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