isl8018eval3z user guide

User Guide 053
ISL8018EVAL3Z Evaluation Board User Guide
Description
Key Features
The ISL8018EVAL3Z evaluation board is intended for use by
individuals with requirements for Point-of-Load applications
sourcing from 2.7V to 5.5V. The ISL8018EVAL3Z is used for a
complete demonstration of the performance of the ISL8018 low
quiescent high efficiency synchronous buck regulator.
• High efficiency synchronous buck regulator with up to 97%
efficiency
• ±10% output voltage margining
• Adjustable current limit
• Start-up with prebiased output
The ISL8018EVAL3Z evaluation board is a 76.2mmx76.2mm
4-layer FR4 board with 2oz copper in all layers. The complete
converter occupies 438.71mm2 area.
• Internal soft-start - 1ms or adjustable
• Soft-stop output discharge during disabled
• Adjustable frequency from 500kHz to 4MHz - default at 1MHz
Recommended Equipment
The following materials are recommended to perform testing:
• External synchronization up to 4MHz - master to slave phase
shifting capability
• 0V to 10V power supply with at least 15A source current
capability or 5V battery
References
• Electronic loads capable of sinking current up to 10A
ISL8018 datasheet
• Digital Multimeters (DMMs)
Ordering Information
• 100MHz quad-trace oscilloscope
PART NUMBER
• Signal generator
ISL8018EVAL3Z
DESCRIPTION
Evaluation Board
ISL8018
VIN
VIN
GND
FS
EN
VOUT
PHASE
GND
PG
EPAD
SYNCIN
SYNCOUT
PGND
SGND
COMP
ISET
SS
VSET
FB
PHASE
FIGURE 1. BLOCK DIAGRAM
October 26, 2015
UG053.1
1
CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.
1-888-INTERSIL or 1-888-468-3774 | Copyright Intersil Americas LLC 2015. All Rights Reserved
Intersil (and design) is a trademark owned by Intersil Corporation or one of its subsidiaries.
All other trademarks mentioned are the property of their respective owners.
User Guide 053
Quick Setup Guide
1. Ensure that the circuit is correctly connected to the supply and
loads prior to applying any power.
2. Connect the bias supply to VIN, the plus terminal to VIN (J1)
and the negative return to PGND (J2).
3. Connect the output load to VOUT, the plus terminal to VOUT1
(J3) and the negative return to PGND (J4).
4. Verify that the position is PWM for S1.
5. Verify the position is OPEN for S2 and S3.
7. Turn on the power supply.
Switches Control
The ISL8018 evaluation board contains S1 through S5 for various
controls of the ISL8018 circuitries. Table 1 details this function.
TABLE 1. SWITCH SETTINGS
MODE
PWM
Fixed PWM frequency at light load
3
PFM
Force continuous mode
S2
ISET
1
LOW
FUNCTION
PROGRAM OUTPUT CURRENT
-
OPEN
Set output load to 8A.
HIGH
Set output load to 5A.
S3
VSET
1
LOW
Set output voltage -10%.
-
OPEN
No output voltage margin
3
HIGH
Set output voltage +10%.
S4
ENABLE
1
OFF
Disable VOUT1
3
PFM
Enable VOUT1
S5
ENABLE
1
OFF
Disable VOUT2
3
PFM
Enable VOUT2
(EQ. 3)
The maximum should be limited to 1/Fs-100ns to insure that
SYNCOUT has enough time to discharge before the next cycle
starts.
Evaluating the Other Output Voltage
The ISL8018EVAL3Z evaluation board output is preset to 1.8V for
VOUT1, however, output voltages can be adjusted from 0.6V to
5V. The output voltage programming resistor, R1, will depend on
the desired output voltage of the regulator. The value for the
feedback resistor is typically between 0Ω and 200kΩ as shown
in Equation 4.
FUNCTION
Frequency Control
VFB
R 2 = R 1  ---------------------------
 VO – VFB
The ISL8018 has an FS pin that controls the frequency of operation.
Programmable frequency allows for optimization between
efficiency and external component size. Default switching
frequency is 1MHz when FS is tied to VIN (R6 = 0 and R5 is open).
By connecting R5 to GND, the switching frequency could be
changed from 500kHz (R5 = 386k) to 4MHz (R5 = 36k)
according to Equation 1:
(EQ. 1)
2
The ISL8018 can be synchronized from 500kHz to 4MHz by an
external signal applied to the SYNCIN pin. The rising edge on the
SYNCIN triggers the rising edge of the PHASE pulse. Make sure that
the minimum on-time of the PHASE node is greater than 140ns.
Where, t is the desired time shift between the master and the
slave circuits in ns. Care must be taken to include PCB parasitic
capacitance of ~3pF to 10pF.
FUNCTION
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Synchronization Control
C 13  pF  = 0.333   t – 20   ns 
SET OUTPUT MARGIN
200  10 3
R T  k  = ------------------------------ – 14
f OSC  kHz 
(EQ. 2)
SYNCOUT is a 250µA current pulse signal output triggered by the
rising edge of the clock or the SYNCIN signal (whichever is
greater in frequency) to drive the other ISL8018 and avoid the
system’s beat frequencies effects. To implement time shifting
between the master circuit to the slave, it is recommended to
add a capacitor, C13 as shown in Figure 4 of the schematic. The
time delay from SYNCOUT_Master to SYNCIN_Slave is calculated
in pF using Equation 3:
Set output load to 3A.
3
Short CSS1 to SGND for internal soft-start (approximately 1ms).
Populate CSS1 to adjust the soft-start time. This capacitor, along
with an internal 1.8µA current source, sets the soft-start interval
of the converter, tSS as shown in Equation 2.
CSS must be less than 33nF to insure proper soft-start reset after
fault condition. For proper use, do no prebias output voltage
more than regulation point.
8. Verify the output voltage is 1.8V for VOUT1.
1
Soft-Start Control
CSS1  F  = 3.33  t SS  s 
6. Verify that the position is ON for S4 and S5.
S1
When using R5 to adjust the operational frequency, this also sets
external compensation mode. Please refer to the ISL8018
datasheet for more details.
(EQ. 4)
If the output voltage desired is 0.6V, then R2 is left unpopulated
and R1 is shorted. For faster response performance, add 10pF to
47pF in parallel to R1, feedforward capacitor C4. Check bode plot
to insure optimum performance.
When internal compensation is used, we only need a few
external components: input capacitance, the output capacitance,
inductor, upper feedback resistor and lower feedback resistor.
Feedforward capacitor is optional. The ceramic capacitor is
recommended to be X5R or X7R.
UG053.1
October 26, 2015
User Guide 053
In Table 2, the minimum output capacitor value is given for
different output voltages with internal compensation. Notice that
the voltage rating has large effect on the actual capacitance
value for ceramic technology. The effective capacitance varies
with different VOUT, therefore, it is better to use a high voltage
rating capacitor or a set of parallel lower voltage rating
capacitors.
Additional output capacitance may be added to improve
transient response and start-up performance.
With additional capacitance, please use external compensation
for better loop response design. See the datasheet
compensation section for more detail. Refer to Figures 11
through 16 for examples of 1.2VOUT and 3.3VOUT soft-start
waveforms, load transient and relevant bode plot with external
compensation configuration”.
TABLE 2. COMPONENT VALUE SELECTION (REFER TO “ISL8018EVAL3Z Schematic” on page 4)
VOUT
1.2V
1.5V
1.8V
2.5V
3.3V
C1, C2
22µF
22µF
22µF
22µF
22µF
C7, C8
66µF
66µF
47µF
47µF
47µF
C4
33pF
33pF
10pF
10pF
10pF
L1
0.47µH
0.47~1µH
0.68~1.5µH
1~1.5µH
1~2.2µH
R1
100k
150k
200k
316k
450k
R2
100k
100k
100k
100k
100k
ISL8018EVAL3Z Evaluation Board
1
FIGURE 2. FRONT VIEW
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FIGURE 3. BACK VIEW
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User Guide 053
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ISL8018EVAL3Z Schematic
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FIGURE 4. ISL8018EVAL3Z SCHEMATIC
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UG053.1
October 26, 2015
User Guide 053
TABLE 3. BILL OF MATERIALS
MANUFACTURER
PART NUMBER
REFERENCE
DESIGNATOR
QTY UNITS
DESCRIPTION
MANUFACTURER
ISL8018EVAL3ZREVAPCB
1
ea.
SEE LABEL-RENAME BOARD
PWB-PCB, ISL8018EVAL3Z, REVA,
ROHS
IMAGINEERING INC
GRM39COG150J050AD
1
ea.
C4, C14
CAP, SMD, 0603, 15pF, 50V, 5%,
NP0, ROHS
MURATA
C0603COG500-221JNE
1
ea.
C5
CAP, SMD, 0603, 220pF, 50V, 5%,
C0G, ROHS
VENKEL
06035C333JAT2A
1
ea.
CSS1
CAP, SMD, 0603, 0.033µF, 50V, 5%, AVX
X7R, ROHS
0
ea.
C3, C6, CSS2
CAP, SMD, 0603, DNP-PLACE
HOLDER, ROHS
C3216X5R0J226M160AA
5
ea.
C1, C2, C7, C8, C10
CAP, SMD, 1206, 22µF, 6.3V, 20%, TDK
X5R, 1.6mm Height, ROHS
GRM31CR60J476ME19L
1
ea.
C9
CAP, SMD, 1206, 47µF, 6.3V, 20%, MURATA
X5R, ROHS
0
ea.
C19, C20, C23, C24
CAP, SMD, 1206, DNP-PLACE
HOLDER, ROHS
IHLP5050CEER1R0M01
1
ea.
L1
COIL-PWR INDUCTOR,SMD, 13mm, VISHAY
1.0µH, 20%, 24A, ROHS
111-0702-001
2
ea.
J1, J3
CONN-GEN, BIND.POST, INSUL-RED, JOHNSON COMPONENTS
THMBNUT-GND
111-0703-001
2
ea.
J2, J4
CONN-GEN, BIND.POST, INSUL-BLK, JOHNSON COMPONENTS
THMBNUT-GND
131-4353-00
2
ea.
LX1, VOUT1
CONN-SCOPE PROBE TEST PT,
COMPACT, PCB MNT, ROHS
TEKTRONIX
1514-2
2
ea.
J5, J6
CONN-TURRET, TERMINAL POST,
TH, ROHS
KEYSTONE
5000
14
ea.
EN1, EN2, FB2, PG1, PG2, SS2, ISET,
VSET, COMP2, SYNCIN1-SYNCIN3,
SYNCOUT1, SYNCOUT2
CONN-MINI TEST PT, VERTICAL,
RED, ROHS
KEYSTONE
LTST-C170CKT
2
ea.
D1, D2
LED-GaAs RED, SMD, 2x1.25mm,
100mW, 40mA, 10mcd, ROHS
LITEON/VISHAY
ISL8018IRAJZ
1
ea.
MASTER
IC-ADJ. 6A BUCK REGULATOR, 20P, INTERSIL
QFN, 3x4, ROHS
2N7002-7-F
2
ea.
Q1, Q2
TRANSISTOR, N-CHANNEL, 3LD,
SOT-23, 60V, 115mA, ROHS
0
ea.
R6, R9, R20, R28
RESISTOR,SMD, 0603, 0.1%, MF,
DNP-PLACE HOLDER
0
ea.
R4, R7, R13, R14, R19, R21, R22, R25, RES, SMD, 0402, DNP, DNP, DNP,
R29
TF, ROHS
ERJ-3EKF20R0V
1
ea
R24
RES, SMD, 0603, 20Ω, 1/10W, 1%, PANASONIC
TF, ROHS
CR0603-10W-000T
1
ea.
R18
RES, SMD, 0603, 0Ω, 1/10W, TF,
ROHS
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DIODES, INC.
VENKEL
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User Guide 053
TABLE 3. BILL OF MATERIALS (Continued)
MANUFACTURER
PART NUMBER
REFERENCE
DESIGNATOR
QTY UNITS
DESCRIPTION
MANUFACTURER
CR0603-10W-1003FT
8
ea.
R2, R8, R10, R11, R12, R16, R23, R26 RES, SMD, 0603, 100k, 1/10W,
1%, TF, ROHS
VENKEL
CR0603-10W-2003FT
2
ea.
R1, R5
RES, SMD, 0603, 200k, 1/10W,
1%, TF, ROHS
VENKEL
RC0603FR-0747KL
1
ea.
R3
RES, SMD, 0603, 47k, 1/10W, 1%, YAGEO
TF, ROHS
0
ea.
R17, R27
RES, SMD, 0603, DNP-PLACE
HOLDER, ROHS
0
ea.
R15
RES, SMD, 1210, DNP, DNP, DNP,
TF, ROHS
GT11MSCBE
3
ea.
S1, S4, S5
SWITCH-TOGGLE, SMD, 6PIN, SPDT, ITT INDUSTRIES/C&K DIVISION
2POS, ON-NONE-ON, ROHS
GT13MSCBE
2
ea.
S2, S3
SWITCH-TOGGLE, SMD, 6PIN, SPDT, C&K COMPONENTS
3POS, ON-OFF-ON, ROHS
SJ-5003SPBL
4
ea.
Bottom four corners.
BUMPONS, 0.44inW x 0.20inH,
DOMETOP, BLACK
3M
212403-013
1
ea.
Place assembly in bag.
BAG, STATIC, 5x8, ZIPLOC, ROHS
INTERSIL
0
ea.
C11, C12, C13, C14, C17, C18, C21,
C22, C25, C26, C27
DO NOT POPULATE OR PURCHASE
0
ea.
L2, L3
DO NOT POPULATE OR PURCHASE
0
ea.
LX2, VOUT2
DO NOT POPULATE OR PURCHASE
0
ea.
U3, SLAVE
DO NOT POPULATE OR PURCHASE
PCB Layout Recommendation
The PCB layout is a very important converter design step to make
sure the designed converter works well. For ISL8018, the power
loop is composed of the output inductor L’s, the output capacitor
COUT, the PHASE’s pins and the PGND pin. It is necessary to make
the power loop as small as possible and the connecting traces
among them should be direct, short and wide. The switching
node of the converter, the PHASE pins and the traces connected
to the node are very noisy, so keep the voltage feedback trace
away from these noisy traces. The input capacitor should be
placed as close as possible to the VIN pin and the ground of the
input and output capacitors should be connected as close as
possible. The heat of the IC is mainly dissipated through the
thermal pad. Maximizing the copper area connected to the
thermal pad is preferable. In addition, a solid ground plane is
helpful for better EMI performance. It is recommended to add at
least 5 vias ground connection within the pad for the best
thermal relief.
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ISL8018EVAL3Z Board Layout
ISL8018EVAL3Z
FIGURE 5. TOP LAYER COMPONENTS
FIGURE 6. TOP LAYER ETCH
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ISL8018EVAL3Z Board Layout (Continued)
FIGURE 7. SECOND LAYER ETCH
FIGURE 8. THIRD LAYER ETCH
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ISL8018EVAL3Z Board Layout (Continued)
FIGURE 9. BOTTOM LAYER ETCH
FIGURE 10. BOTTOM LAYER COMPONENTS
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Typical Performance Curves
Unless noted: VIN = 5.5V, fSW = 1MHz, internal (soft-start).
VOUT 500mV/DIV
VOUT 2V/DIV
IOUT 5A/DIV
IOUT 5A/DIV
500µs/DIV
500µs/DIV
FIGURE 11. 3.3VOUT, R3 = 25k, C5 = 470pF, COUT = 100µF
(EFFECTIVE CAPACITANCE), C4 = 47pF, L = 2.2µH
FIGURE 12. 1.2VOUT, R3 = 70k, C5 = 220pF, COUT = 144µF
(EFFECTIVE CAPACITANCE), C4 = 33pF, L = 1µH
IOUT 5A/DIV
IOUT 5A/DIV
VOUT RIPPLE 20mV/DIV
VOUT RIPPLE 100mV/DIV
1ms/DIV
1ms/DIV
FIGURE 13. LOAD TRANSIENT 5.5VIN/3.3VOUT, R3 = 25k,
C5 = 470pF, COUT = 100µF (EFFECTIVE CAPACITANCE),
C4 = 47pF, L = 2.2µH, SLEW RATE: 0.1A/µs
FIGURE 14. LOAD TRANSIENT 5.5VIN/1.2VOUT, R3 = 70k,
C5 = 220pF, COUT = 144µF (EFFECTIVE CAPACITANCE),
C4 = 33pF, L = 1µH, SLEW RATE: 0.1A/µs
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Typical Performance Curves
Unless noted: VIN = 5.5V, fSW = 1MHz, internal (soft-start). (Continued)
FIGURE 15. BODE PLOT 5.5VIN/3.3VOUT WITH FULL LOAD, R3 = 25k, C5 = 470pF, COUT = 100µF (EFFECTIVE CAPACITANCE), C4 = 47pF, L = 2.2µH
FIGURE 16. BODE PLOT 5.5VIN/1.2VOUT WITH FULL LOAD, R3 = 70k, C5 = 220pF, COUT = 144µF (EFFECTIVE CAPACITANCE), C4 = 33pF, L = 1µH
Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without notice. Accordingly, the reader is
cautioned to verify that the document is current before proceeding.
For information regarding Intersil Corporation and its products, see www.intersil.com
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