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High Current, High Frequency, Low-Profile Power Inductors
FLAT-PAC™ FP1005 Series
• Current range from 33 to 90 amps
• Frequency range up to 2MHz
• RoHS compliant
Applications
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SMD Device
Description
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Halogen free
125°C maximum total temperature operation
10.2 x 7.0 x 4.95mm surface mount package
Ferrite core material
High current carrying capacity, Low core losses
Controlled DCR tolerance for sensing circuits
Inductance range from 85nH to 220nH
Multi-phase regulators
Voltage Regulator Module (VRM)
Point-of-load modules
Desktop and server VRM’s and EVRD’s
Data networking and storage systems
Notebook regulators
Graphics cards and battery power systems
DCR sensing
Environmental Data
• Storage temperature range: -40°C to +125 °C
• Operating temperature range: -40°C to +125°C
(Range is application specific)
• Solder reflow temperature: J-STD-020D compliant
Packaging
• Supplied in tape and reel packaging, 950 parts per reel, 13” dia. reel
Product Specifications
Part Number7
R1 Version
FP1005R1-R08-R
FP1005R1-R10-R
FP1005R1-R12-R
FP1005R1-R15-R
FP1005R1-R22-R
R2 Version
FP1005R2-R08-R
FP1005R2-R10-R
FP1005R2-R12-R
FP1005R2-R15-R
FP1005R2-R22-R
R3 Version
FP1005R3-R08-R
FP1005R3-R10-R
FP1005R3-R12-R
FP1005R3-R15-R
FP1005R3-R22-R
OCL1 ± 10% (nH) FLL2 Min. (nH)
85
100
120
150
220
61
72
86
108
158
85
100
120
150
220
61
72
86
108
158
85
100
120
150
220
61
72
86
108
158
Irms3 (Amps) Isat14 @ 25°C (Amps) Isat25 @ 125°C (Amps) DCR (mΩ) @ 20°C K-factor6
53
90
73
60
47
33
64
57
48
37
26
50
90
73
60
47
33
64
57
48
37
26
45
90
73
60
47
33
64
57
48
37
26
0.39 ± 7.7%
536
536
536
536
536
0.47 ± 6.7%
536
536
536
536
536
0.55 ± 5.4%
536
536
536
536
536
1 Open Circuit Inductance (OCL) Test Parameters: 100kHz, 0.10Vrms, 0.0Adc
2 Full Load Inductance (FLL) Test Parameters: 100kHz, 0.1Vrms, Isat1
4 Isat1: Peak current for approximately 20% rolloff at +25°C.
5 Isat2: Peak current for approximately 20% rolloff at +125°C.
3 Irms: DC current for an approximate temperature rise of 40°C without core loss. Derating is
6 K-factor: Used to determine Bp-p for core loss (see graph). Bp-p = K * L * ΔI * 10-3, Bp-p : (Gauss),
necessary for AC currents. PCB pad layout, trace thickness and width, air-flow and proximity of
other heat-generating components will affect the temperature rise. It is recommended the part
temperature not exceed 125°C under worst case operating conditions verified in the end
application.
0608
BU-SB08380
K: (K-factor from table), L: (inductance in nH), ΔI (peak-to-peak ripple current in amps).
7 Part Number Definition: FP1005Rx-Rxx-R
• FP1005 = Product code and size
• Rx is the DCR indicator
• Rxx= Inductance value in μH, R = decimal point • “-R” suffix = RoHS compliant
Page 1 of 4
Data Sheet: 4337
Dimensions - mm
Top View
Side View
7.0 max
Recommended Pad Layout
Bottom View
4.95 max
Schematic
3.1
b
1
1.52 ± 0.2
2.0
1
1005Rx
Rxx
wwllyy R
6.5 typ
10.2 max
6.35
2
2
a
2.5 ± 0.2
The nominal DCR is measured from point “a” to point “b.”
Part Marking: Coiltronics Logo
1005Rx (Rx = DCR indicator)
Rxx = Inductance value in μH (R = Decimal point)
Packaging Information - mm
wwllyy = Date code
R = Revision level
1.5 dia
1.5 dia
4.0
A
2.0
1.75
1
11.5
24.0
+/-0.3
1005Rx
Rxx
wwllyy R
10.35
2
A
7.15
12.0
5.1
User direction of feed
SECTION A-A
Supplied in tape-and-reel packaging, 950 parts per reel, 13” diameter reel.
Temperature Rise ( °C )
Temperature Rise vs.Total Loss
60
50
40
30
20
10
0
0
0.2
0.4
0.6
0.8
1
1.2
1.4
Total Loss (W)
0608
BU-SB08380
Page 2 of 4
Data Sheet: 4337
1.6
1.8
2
Core Loss
Core Loss vs. Bp-p
1MHz
10
500kHz
300kHz
200kHz
1
100kHz
Core Loss (W)
0.1
0.01
0.001
0.0001
0.00001
100
1000
10000
Bp-p (Gauss)
Inductance Characteristics
FP1005xx-R08-R % of OCL vs. % of I SAT1
100%
-40°C
90%
+25°C
80%
+125°C
% of OCL
70%
60%
50%
40%
30%
20%
10%
0%
0%
20%
40%
60%
80%
100%
120%
% of I SAT1
FP1005xx-R12-R % of OCL vs. % of I SAT1
100%
90%
-40°C
80%
+25°C
% of OCL
70%
60%
50%
40%
+125°C
30%
20%
10%
0%
0%
20%
40%
60%
80%
100%
120%
% of I SAT1
FP1005xx-R22-R % of OCL vs. % of ISAT1
100%
90%
-40°C
80%
+25°C
% of OCL
70%
60%
50%
+125°C
40%
30%
20%
10%
0%
0%
20%
40%
60%
80%
100%
120%
% of ISAT1
0608
BU-SB08380
Page 3 of 4
Data Sheet: 4337
Solder Reflow Profile
TP
TC -5°C
Max. Ramp Up Rate = 3°C/s
Max. Ramp Down Rate = 6°C/s
Package
Thickness
<2.5mm
_2.5mm
>
Temperature
TL
Preheat
A
T smax
Table 1 - Standard SnPb Solder (T c)
tP
t
Volume
mm3
<350
235°C
220°C
Volume
mm3
_
>350
220°C
220°C
Table 2 - Lead (Pb) Free Solder (T c)
Tsmin
Package
Thickness
<1.6mm
1.6 – 2.5mm
>2.5mm
ts
25°C
Time 25°C to Peak
Volume
mm3
<350
260°C
260°C
250°C
Volume
mm3
350 - 2000
260°C
250°C
245°C
Volume
mm3
>2000
260°C
245°C
245°C
Time
Reference JDEC J-STD-020D
Profile Feature
Preheat and Soak
• Temperature min. (Tsmin)
Standard SnPb Solder
100°C
Lead (Pb) Free Solder
150°C
• Temperature max. (Tsmax)
150°C
200°C
• Time (Tsmin to Tsmax) (ts)
Average ramp up rate Tsmax to Tp
Liquidous temperature (TL)
Time at liquidous (tL)
Peak package body temperature (TP)*
Time (tp)** within 5 °C of the specified classification temperature (Tc)
Average ramp-down rate (Tp to Tsmax)
60-120 Seconds
60-120 Seconds
3°C/ Second Max.
3°C/ Second Max.
183°C
60-150 Seconds
217°C
60-150 Seconds
Table 1
Table 2
20 Seconds**
30 Seconds**
6°C/ Second Max.
6°C/ Second Max.
6 Minutes Max.
8 Minutes Max.
Time 25°C to Peak Temperature
* Tolerance for peak profile temperature (Tp) is defined as a supplier minimum and a user maximum.
** Tolerance for time at peak profile temperature (tp) is defined as a supplier minimum and a user maximum.
North America
Cooper Electronic Technologies
1225 Broken Sound Parkway NW
Suite F
Boca Raton, FL 33487-3533
Tel: 1-561-998-4100
Fax: 1-561-241-6640
Toll Free: 1-888-414-2645
Cooper Bussmann
P.O. Box 14460
St. Louis, MO 63178-4460
Tel: 1-636-394-2877
Fax: 1-636-527-1607
Europe
Cooper Electronic Technologies
Cooper (UK) Limited
Burton-on-the-Wolds
Leicestershire • LE12 5TH UK
Tel: +44 (0) 1509 882 737
Fax: +44 (0) 1509 882 786
Cooper Electronic Technologies
Avda. Santa Eulalia, 290
08223
Terrassa, (Barcelona), Spain
Tel: +34 937 362 812
+34 937 362 813
Fax: +34 937 362 719
Asia Pacific
Cooper Electronic Technologies
1 Jalan Kilang Timor
#06-01 Pacific Tech Centre
Singapore 159303
Tel: +65 278 6151
Fax: +65 270 4160
The only controlled copy of this Data Sheet is the electronic read-only version located on the Cooper Bussmann Network Drive. All other copies of this document are by definition uncontrolled. This bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications. Cooper Bussmann
reserves the right, without notice, to change design or construction of any products and to discontinue or limit distribution of any products. Cooper Bussmann also reserves the right to
change or update, without notice, any technical information contained in this bulletin. Once a product has been selected, it should be tested by the user in all possible applications.
Life Support Policy: Cooper Bussmann does not authorize the use of any of its products for use in life support devices or systems without the express written approval of an officer of the
Company. Life support systems are devices which support or sustain life, and whose failure to perform, when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in significant injury to the user.
© 2008 Cooper Bussmann
S t . L o u i s, M O 6 3 1 7 8
w w w. c o o p e r bu s s m a n n . c o m
0608
BU-SB08380
Page 4 of 4
Data Sheet: 4337
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