20W DC-DC Converter P20J-Series ● ● ● ● ● ● ● ● ● Wide 4:1 input range Efficiency up to 89 % Adjustable output voltage Remote control on / off 3000 VDC isolation Continuous short circuit protection Over voltage protection MTBF > 1 Mio. hours -40...+85 °C operating temperature range Model guide Type Single output P20J243R3S P20J2405S P20J2409S P20J2412S P20J2415S P20J2424S P20J483R3S P20J4805S P20J4812S P20J4815S P20J4824S Input nominal voltage Input current no load full load typ. typ. Output voltage Output current minimum maximum load load Efficiency @ full load typ. Capacitive load (see note 3) [VDC] [mA] [mA] [VDC] [mA] [A] [%] [µF] max. 9...36 9...36 9...36 9...36 9...36 9...36 18...75 18...75 18...75 18...75 18...75 40 40 10 10 10 10 20 20 5 5 5 800 935 950 950 950 950 400 470 470 470 470 3.3 5 9 12 15 24 3.3 5 12 15 24 250 200 111 83 67 42 250 200 83 67 42 5000 4000 2222 1667 1333 834 5000 4000 1667 1333 834 86 89 88 88 89 89 86 88 88 89 89 10000 10000 4700 1600 1000 500 10000 10000 1600 1000 500 Specifications Input Under voltage protection P20J24xxS P20J48xxS Filter Reflected ripple current *6 Remote control On state theshold Off state Input idle current @ Off state Isolation input - output: Rated voltage @ < 1 mA Resistance@ 500 VDC Input / output capacitance Output Voltage tolerance Voltage load regulation Line voltage regulation Output voltage trim range Temperature coefficient Transient recovery time Transient response deviation Short circuit protection Short circuit restart Over voltage protection Over load protection Ripple & noise, BW 20 MHz General Start up time Switching frequency Reliability calculated MTBF MIL-HDBK-217F @ 25 °C Start up Shut down 9 VDC, max. 5.5 VDC, min. 18 VDC, max. 14 VDC, min. π - type 30 mAp-p, typ. 3.5…12 VDC, or open input 0…1.2 VDC 7 mA, max. 3000 VDC for 1 Min. 9 10 Ω, min 500 pF, typ., @ 100 kHz ± 3 %, max. ± 1 % @ 5 %...100 % load ± 0.5 %, max @ full Vin range ± 10 % of Vout nominal ± 0.03 % / °C <500 µs, @ 25 % load steps ±8 % @ 25 % load change Continuous, hiccup Automatic 160 % of nom voltage, max. 150 % of full load, typ. 100 mVp-p, max. 10 ms, typ @ R-load 270 kHz, typ. > 1 Mio. hours EMC characteristics Radiated emissions Radiated emission, with Fig. 2 Conducted emissions Conducted emissions, with Fig. 2 ESD (± 4 kV) RS (10 V/m) EFT, (± 2 kV) with Fig. 2 Surge, (± 2 kV) with Fig. 2 CS (3 Vrms) Immunity of voltage dip, drop and short interruption (0..70 %) Environmental Operating ambient temperature Storage temperature Storage humidity Cooling Physical PCB module Dimension Chassis module Weight DIN rail module Package material Potting material Absolute max. ratings Pin soldering temperature 1.5 mm distance from body Max. input P20J24xxS voltage < 1 P20J48xxS sec Vibration, X, Y & Z axis CISPR22 / EN55022 Class A CISPR22 / EN55022 Class B CISPR22 / EN55022 Class A CISPR22 / EN55022 Class B EN61000-4-2 perf. crit. B EN61000-4-3 perf. crit. A EN61000-4-4 perf. crit. B EN61000-4-5 perf. crit. B EN61000-4-6 perf. crit. A EN61000-4-29 perf. crit. B -40 °C to +85 °C with derating -55 °C to +125 °C 5…95 %, non condensing Free air convection 26.5 x 51.5 x 12 mm, 24 g 31.5 x 76 x 21.2 mm, 46 g 31.5 x 76 x 25.8 mm, 66 g Plastic, UL94V-0 rated UL94V-0 rated 300 °C for 10 sec -0.7…50 VDC -0.7…100 VDC 10..55 Hz, 10G, 30 minutes Page 1 of 6 Deutschland: Inselkammerstraße 10 D-82008 Unterhaching Tel.: 089 614 503-10 E-Mail: [email protected] Schweiz: Hochstrasse 355 CH-8200 Schaffhausen Tel.: 052 647 42 00 E-Mail: [email protected] 20W DC-DC Converter P20J-Series 1) Recommended circuit The P20J series is been tested according to the following recommended test circuit before leaving the factory (see Figure 1). If you want to further decrease the input / output ripple, you can increase a capacitance values properly or choose capacitors with low ESR, but the total capacitance of the filter capacitor must not exceed the maximum load capacitance value (see „Model guide“ table). Figure 1 + Input + Vin DC Cin - Input Recommended peripheral components to figure 1 a Cin Cout P20Jxx3R3S 470 µF P20Jxx05S 470 µF P20Jxx09S 220 µF 100 µF P20Jxx12S 220 µF P20Jxx15S 220 µF P20Jxx24S 100 µF + Vout Cout DC - Vin - Vout Figure 2, Recommended EMC circuit Fuse LCM CY +Vin +Vout + Input DC C1 Cout CX CX U Load MOV DC -Vout -Vin - Input Recommended EMS circuit Recommended EMi circuit CY Recommended peripheral components to circuits in figure 2 P20J24xxS P20J48xxS Fuse Slow blow 2.5 A 1.5 A MOV Type S14K35 S14K60 C1 CX LCM CY Cout 330 µF, 50 V 330 µF, 100 V 1 µF, 50 V 1 µF, 100 V 6.8 mH 6.8 mH 1 nF, 3 kV 1 nF, 3 kV See table at figure 1 Input reflected ripple measure circuit Measure point + Input + Vin Lin 4.7 µH + Vout DC Load - Input Cin 220 µF ESR < 1 at 100 kHz DC - Vin - Vout The input reflected ripple current is measured with inductor Lin and capacitor Cin to simulate source impedance. Page 2 of 6 Deutschland: Inselkammerstraße 10 D-82008 Unterhaching Tel.: 089 614 503-10 E-Mail: [email protected] Schweiz: Hochstrasse 355 CH-8200 Schaffhausen Tel.: 052 647 42 00 E-Mail: [email protected] 20W DC-DC Converter P20J-Series Application note to remote control / trim function + Input + Vin Remote control input + Vout DC R trim down Open switch for “ON”-state R trim up DC - Input - Vin - Vout Trim up circuit Trim down circuit +Vout +Vout P20JxxxxS P20JxxxxS R1 R1 Rtd R3 + R2 Common Common R3 - - + R2 Rtu VRef VRef -Vout -Vout Calculation for trim down resistor (Rtd) or trim up resistor (Rtu) Model series R1 [kΩ] R2 [kΩ] R3 [kΩ] V Ref [V] P20Jxx3R3S 4.801 15 1.24 P20Jxx05S 2.883 10 P20Jxx09S 7.5 15 2.864 P20Jxx12S 10.971 17.8 2.5 P20Jxx15S 14.497 17.8 P20Jxx24S 24.872 20 Maximum output voltage adjust range ± 10 % of Vout nominal, see min. Rtd / Rtu Trim down resistor formula b= Vout-Vref Rtd= Vref R1*b R1-b Rtd min. [kΩ] 8.65 1.16 29.4 53.5 78.6 162 Rtu min. [kΩ] 4.27 4.9 7 6.6 9.1 8.37 Trim up resistor formula *R2 a= -R3 Vref Vout-Vref Rtu= R2*a R2-a *R1 -R3 Page 3 of 6 Deutschland: Inselkammerstraße 10 D-82008 Unterhaching Tel.: 089 614 503-10 E-Mail: [email protected] Schweiz: Hochstrasse 355 CH-8200 Schaffhausen Tel.: 052 647 42 00 E-Mail: [email protected] 20W DC-DC Converter P20J-Series Page 4 of 6 Deutschland: Inselkammerstraße 10 D-82008 Unterhaching Tel.: 089 614 503-10 E-Mail: [email protected] Schweiz: Hochstrasse 355 CH-8200 Schaffhausen Tel.: 052 647 42 00 E-Mail: [email protected] 20W DC-DC Converter P20J-Series Dimensions standard version P20JxxxxS Pinning Pin Single 1 - Vin 2 + Vin 3 + Vout 4 Trim 5 - Vout 6 Remote control Unit: mm Pin diameter tolerance: 0.1 mm General tolerances: 0.5 mm Dimensions chassis mountable version P20JxxxxSA2 Connecting assigen Terminal Funktion 1 Remote control 2 - Vin (GND) 3 + Vin 4 - Vout (0V) 5 Trim 6 + Vout Unit: mm General tolerances: 0.5 mm Wire range: 12 AWG…15 AWG Page 5 of 6 Deutschland: Inselkammerstraße 10 D-82008 Unterhaching Tel.: 089 614 503-10 E-Mail: [email protected] Schweiz: Hochstrasse 355 CH-8200 Schaffhausen Tel.: 052 647 42 00 E-Mail: [email protected] 20W DC-DC Converter P20J-Series Dimensions DIN - rail mountable version P20JxxxxSD Connecting assigen Terminal Funktion 1 Remote control 2 - Vin (GND) 3 + Vin 4 - Vout (0V) 5 Trim 6 + Vout Unit: mm General tolerances: 0.5 mm Wire range: 12 AWG…15 AWG Note: 1. Minimum load should be more than 5 %, otherwise the ripple exceeds the specificated values. Operation at lower than 5 % load will not damage the converter. 2. Maximum capacitive load is tested within the input voltage range and at full load. 3. All specifications measured at Ta 25 °C, humidity < 75 %, nominal input voltage and rated output load unless otherwise specified. 4. It is not recommended to increase the output power capability by connecting two or more converters in parallel. 5. The converters are not hot swappable! Ordering information (PCB) Printed circuit board mountable version Chassis mountable version DIN - rail mountable version P20JxxxxS P20JxxxxSA2 P20JxxxxSD PHI-CON is a trademark of HY-LINE Holding GmbH. Only for professional use by professionals! Not for resale or distribution to the general public in any way! Read the instructions carefully before using! Life Support Policy: HY-LINE does not authorize the use of any of its products for use in life support devices or systems without the express written approval of an officer of the Company. Life support systems are devices which support or sustain life, and whose failure to perform, when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in significant injury to the user. Rev: 10.15 f Page 6 of 6 Deutschland: Inselkammerstraße 10 D-82008 Unterhaching Tel.: 089 614 503-10 E-Mail: [email protected] Schweiz: Hochstrasse 355 CH-8200 Schaffhausen Tel.: 052 647 42 00 E-Mail: [email protected]