PI3 33XX‐00‐EV VAL1 XX=12,01,02 2,03,05 Cool‐Pow wer® 8V to o 36Vin Cool‐Po ower® ZV VS Buck Regulattor Board Usser Guid de Evaluation B Descrip ption The PI33XX X‐XX‐EVAL1 evvaluation board d demonstrate es the featurres and benefiits of the Pico or Cool‐Powerr® ZVS Buck R Regulator PI33X XX family. The board feature es the ZVS Bu uck Regulator SIP (U1), alongg with inducto or (L1), ceram mic input (C1 1‐C8), and outtput capacitorrs (C10‐C16). The evaluation board provides p several options fo or making inp put power (VIN N and GND) and output load (VOUT and d GND) connecctions. The user can solder tab style banaana jacks or wire, use thrreaded bindin ng posts secured by a retain ning nut, or to simply use a # #6 nut and bo olt connection. All the I/O O pins are labe eled and route ed to the boarrd edge for easy e access. Each E I/O pin is accompanied with an ad djacent 50mil through‐hole fo or adding a tesst point or to o facilitate wirin ng to external circuitry. XX‐XX‐EVAL1 B Board Fiigure 1 – PI33X ope tip jack fo or measuring o output The bboard has a sco voltagge (VOUT), an nd has locations for two op ptional jacks ffor measuring VIN and the sw witching node of the regulaator (See Figure 4). Theree are two heeaders installled: an ENABLLE jumper wh hich can be ussed to enabl e or disable th he converter an nd the remote sense jumpeer (H1) that will connect the buck’s reemote sense pin to the outtput at the VOU UT terminal. Theree is a location for an option nal 4‐pin I2C h header that aallows users tto set certain device param meters and too read the fault registers of tthe regulator ((select regulaator versions).. Each regulator can be asssigned an ad dress from 0 to 7 using the ttwo tri‐state ad ddress pins (A ADR0 and ADR R1). Conneections requireed for parallel regulator opeeration are ggrouped together (labeled C Current Sharin ng) to allow for easy cconnection b between evaluation boardds. There is a connection w wire from SYN NCI to SGND D that ensures SYNCI is groun nded when not used in parrallel with ano other PI33XX regulator. This wire shouldd be removed for parallel op peration. Theree are two unpo opulated resistor footprints (RADJ1 and R RADJ2) used in n trimming thee output voltagge and a cappacitor footp print (CTRK) to add additional capaccitance to the o output trackingg pin. Please reefer to the prroduct datasheeet for more d detailed inform mation on theese topics. The eevaluation board is constructted using 4 layyers of 2oz coopper and is rrouted to optiimize the regu ulation path between inp put and outp put voltage, which reducces the parassitic losses an nd yields thee best efficieency. Picor Corporation • picorpo ower.com PI33XX‐00‐EVA AL1 Rev 1.0 Juuly 17, 2012 Pagee 1 of 8 Evaluattion Board Supply an nd Load Co onnectionss Figure 2 2 ‐ Evaluation b board measureement connecttion displays the reccommended co onnections forr input supply and output loading, and thee best test poin nts for Figure 2 d measuringg input and outtput voltages. All the I/O pin ns are brought out to the edgge to allow forr easy measureement and/or con nnection to the e user’s external circuitry. Picor Corporation • picorpo ower.com PI33XX‐00‐EVA AL1 Rev 1.0 Juuly 17, 2012 Pagee 2 of 8 Evaluattion Board Schematicc J JJVOUT P PI33XX C1 VIN C2 C3 C4 4 C5 C6 C7 C8 GND L1 VIN SYNCO SYNCI 1 2 3 4 SDA SCL EN C13 C1 15 C16 C14 VOUT GND REM ADJ RADJ1 TRK PGD H1 SGND Rem mote Sense Jumper RADJ2 SYNCO SYN NCI DAT CLK EN C12 EAO ND GN SGND C11 VOUT ADR0 ADR1 ENABLE C10 VS1 AD R0 ADR1 CTRK N/C TR RK EAO ADJ REM Figure 3 – PI33 F 3XX‐XX‐EVAL1 SSchematic PI33XX‐‐xx‐EVAL1 BOM Device PI3312 PI3301 PI3302 PI3303 Qty Designators Value Description Manufactu rer P Part Number 1 U1 2.5V ZZVS Regulaator ZVSS Regulator PICOR PII3312‐00‐LGIZ 4 C10, C1 11, C12, C13 100uF, 6V Ceraamic Output Capacitor C Murata GRM331CR60J107ME339L 1 L1 200nH Buck Inductor Cooper FFPT705‐200‐R 1 U1 3.3V ZZVS Regulaator ZVSS Regulator PICOR PII3301‐00‐LGIZ 4 11, C10, C1 C12, C13 100uF, 6V Ceraamic Output Capacitor C Murata GRM331CR60J107ME339L 1 L1 200nH Buck Inductor Cooper FFPT705‐200‐R 1 U1 5V ZV VS Regulaator ZVSS Regulator PICOR PII3302‐00‐LGIZ 4 C10, C1 11, C12, C13 16V 47uF, 1 Ceraamic Output Capacitor C Murata GRM331CR61A476ME115 1 L1 200nH Buck Inductor Cooper FFPT705‐200‐R 1 U1 12V ZV VS Regulaator ZVSS Regulator PICOR PII3303‐00‐LGIZ 4 C10, C1 11, C12, C13 25V 22uF, 2 Ceraamic Output Capacitor C Murata GRM331CR61E226KE15L 1 L1 230nH Buck Inductor Cooper FFPT705‐230‐R Table 1 – PI33X T XX‐XX‐EVAL1 Biill of materials (continued on next page) Picor Corporation • picorpo ower.com PI33XX‐00‐EVA AL1 Rev 1.0 Juuly 17, 2012 Pagee 3 of 8 Device User Optional Common PI3305 Qty Designators Value Description Manufactu rer P Part Number 1 U1 15V ZV VS Regulaator ZVSS Regulator PICOR PII3305‐00‐LGIZ 4 11, C10, C1 C12, C13 25V 22uF, 2 Ceraamic Output Capacitor C Murata GRM331CR61E226KE15L 1 L1 230nH Buck Inductor Cooper FFPT705‐230‐R 10 ADJ, AD DR0, ADR1, EAO, EN, REM, SGND D, SYNCI, SYNCO, TRK SM M Testpoint Keystonee 5015 4 C1, C2, C3, C4 4.7uF, 5 50V Ceramicc Capacitor, 50V,, X7R Murata GRM331CR71H475KA112L 4 C5, C6, C7, C8 0.1uF, 5 50V Ceram mic Capacitor TDK C20012X7R1H104K 1 C14 0.1uF, 5 50V Ceram mic Capacitor Murata GRM319R71H104KA01D 2 C15, C16 1uF, 50V Ceram mic Capacitor Murata GRM1188R71C105KA112J 1 CTRK K 47nFF Ceram mic Capacitor Murata GRM1188F51H473ZA011D 2 ENABLE,, H1 Heaader Jumper Samtec TSSW‐148‐07‐F‐S 3 VIN, GND, V VOUTT TH H Testpoint Vector K24 1 JJVOU UT Johnson Jack Tektronixx 131503100 1 PCB PI33XX X‐xx‐EVAL1 PCB PICOR PCB0108 2 1, RADJ1 RADJ2 User deffined 0603 Trim resistors TBD TBD 2 JJVIN, JJV VSW Option nal Sco ope Tip Jack Tektronixx 131503100 Table 1 ‐ PI33XX‐XX‐‐EVAL1 Bill of m materials (conttinued on from m previous pagee) Picor Corporation • picorpo ower.com PI33XX‐00‐EVA AL1 Rev 1.0 Juuly 17, 2012 Pagee 4 of 8 Evaluattion Board Notes The evaluaation board has solder massk openings on the bottom m side of the board to allow w for the opttion of additional output capacittance (4 x 1206 6 or 2 x 1812). There are ttwo additionall, unmarked, sccope tip test p points (circled iin red in figuree 4) that allow the user to meeasure VIN and th he switching no ode (VS1). The ese are labeled as JJVIN and J JVSW in Figuree 4. dition of an eleectrolytic bulk storage capaciitor. This capaccitor is There are ttwo thru‐hole pads (blue circcle) for the add required when w the evalu uation board is connected to the input vooltage source through long leads. A 100µF, 50V Electrolyticc is recommended with an ESSR between 20 0 and 50mΩ. hted in green b box in figure 4) are not electrrically connecteed to each other. The two pins labeled as ““N/C” (highligh n internal conn nection within the PI33XX between ground s SGND and PG GND. It is not rrequired to tiee these There is an two grounds together exxternally and th hese two groun nds are not connnected together on the evaaluation board.. . Figure 4 – Optional teest points and component locations Picor Corporation • picorpo ower.com PI33XX‐00‐EVA AL1 Rev 1.0 Juuly 17, 2012 Pagee 5 of 8 PCB Me echanicals Figu ure 5 – PI33XX‐X XX‐EVAL1 Boarrd Dimensionss Picor Corporation • picorpo ower.com PI33XX‐00‐EVA AL1 Rev 1.0 Juuly 17, 2012 Pagee 6 of 8 PCB Me etal Layerss To op Metal M Mid Layer 2 Miid Layer 1 Botttom Metal Picor Corporation • picorpo ower.com PI33XX‐00‐EVA AL1 Rev 1.0 Juuly 17, 2012 Pagee 7 of 8 Information n furnished by V Vicor is believed to be accurate and reliable. H However, no ressponsibility is asssumed by Vicorr for its use. Vicor makes no reprresentations or warranties with h respect to th e accuracy or ccompleteness o of the contents of this m changes to o any products, specifications, and product deescriptions at an ny time publication.. Vicor reservess the right to make without nottice. Informatio on published by Vicor has been n checked and iss believed to bee accurate at th he time it was p printed; however, Vicor V assumes no responsibility for inaccuracie es. Testing and other quality ccontrols are useed to the extent Vicor deems nece essary to suppo ort Vicor’s produ uct warranty. Except E where m mandated by govvernment requirements, testingg of all parameters of each productt is not necessarrily performed. SSpecifications arre subject to chaange without no otice. ndard Terms and d Conditions Vicor’s Stan All sales are e subject to Vicor’s Standard Terrms and Conditio ons of Sale, whicch are available on Vicor’s webp page or upon req quest. Product Wa arranty In Vicor’s sttandard terms and conditions of sale, Vicor warrants that its pproducts are freee from non‐confformity to its Standard Specifications (the “Expresss Limited Warran nty”). This warraanty is extendedd only to the origginal Buyer for the period expiring two (2) years aftter the date of shipment and is n not transferable e. UNLESS OTH HERWISE EXPRESSLY STATED IN A WRITTEN SALLES AGREEMENTT SIGNED BY A D DULY AUTHORIZZED VICOR SIGNA ATORY, VICOR DISCLAIMS ALL REPR RESENTATIONS, LLIABILITIES, AND D WARRANTIES O OF ANY KIND (W WHETHER ARISIN NG BY IMPLICATIION OR BY OPERATTION OF LAW) WITH RESPECTT TO THE PROD DUCTS, INCLUD ING, WITHOUT LIMITATION, A ANY WARRANTIES OR REPRESENTA ATIONS AS TO O MERCHANTAB BILITY, FITNESSS FOR PARTICU ULAR PURPOSE,, INFRINGEMEN NT OF ANY PA ATENT, COPYRIGHTT, OR OTHER INTELLECTUAL PROPERTY RIGHT, O OR ANY OTHER M MATTER. This warran nty does not exttend to productts subjected to misuse, accidennt, or improper application, maaintenance, or sttorage. Vicor shall n not be liable for collateral or con nsequential dam mage. Vicor disc laims any and all liability arisingg out of the appllication or use of any a product or circuit and assumes no liabilitty for applicatioons assistance or buyer produ uct design. Buyeers are responsible for their products and appliccations using Viicor products a nd componentss. Prior to usin ng or distributing any products that include Vicor components, bu uyers should pro ovide adequate design, testing aand operating saafeguards. epair or replace defective produ ucts in accordan nce with its ownn best judgmentt. For service un nder this warran nty, the Vicor will re buyer mustt contact Vicor to obtain a Re eturn Material Authorization ( RMA) number and shipping in nstructions. Prroducts returned without prior autthorization will be b returned to the buyer. Thee buyer will payy all charges inccurred in returning the or will pay all resshipment charge es if the productt was defective w within the termss of this warrantty. product to tthe factory. Vico Life Support Policy RODUCTS ARE NOT N AUTHORIZEED FOR USE ASS CRITICAL COM MPONENTS IN LLIFE SUPPORT DEVICES OR SYYSTEMS VICOR’S PR WITHOUT THE T EXPRESS PR RIOR WRITTEN APPROVAL OF THE T CHIEF EXECCUTIVE OFFICER R AND GENERA AL COUNSEL OF VICOR CORPORATION. As used he erein, life support devices or sysstems are devicees which (a) are intended for su urgical implant in nto the hose failure to p perform when pproperly used inn accordance with instructions ffor use body, or (b)) support or susstain life and wh provided in the labeling caan be reasonably expected to result r in a signifficant injury to the user. A crittical componentt is any em whose failurre to perform caan be reasonablly expected to ccause the failuree of the component in a life supporrt device or syste em or to affect itts safety or effe ectiveness. Per Vicor Terms andd Conditions of Sale, the user o of Vicor life support device or syste products an nd components iin life support applications assumes all risks of ssuch use and inddemnifies Vicor against all liabillity and damages. e Intellectual Property Notice wn Intellectual P Property (including issued U.S. aand Foreign Patents and pendin ng patent appliccations) Vicor and its subsidiaries ow r express, implie d, or arising by estoppel or otheerwise, relating to tthe products desscribed in this data sheet. No license, whether to any intellectual propertyy rights is grante ed by this docum ment. Interesteed parties should contact Vicor''s Intellectual Prroperty Departmentt. Vicor Co orporation PPicor Corporation n 25 Frontage Road 551 Industrial Drivve Andover, MA 01810 N North Smithfield,, RI 02896 ustomer Service e: [email protected] Cu Technical Suppo T ort: [email protected] Tel: 800‐735‐6200 Picor Corporation • picorpo ower.com PI33XX‐00‐EVA AL1 Rev 1.0 Juuly 17, 2012 Pagee 8 of 8