MCP1642B/MCP1642D User's Guide

MCP1642B/D
Two-Cell to USB Power
Evaluation Board
User’s Guide
 2014 Microchip Technology Inc.
DS50002231A
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CodeGuard, dsPICDEM, dsPICDEM.net, ECAN, In-Circuit
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© 2014, Microchip Technology Incorporated, Printed in the
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ISBN: 978-1-63276-904-6
QUALITY MANAGEMENT SYSTEM
CERTIFIED BY DNV
== ISO/TS 16949 ==
DS50002231A-page 2
Microchip received ISO/TS-16949:2009 certification for its worldwide
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and manufacture of development systems is ISO 9001:2000 certified.
 2014 Microchip Technology Inc.
Object of Declaration: MCP1642B/D Two-Cell to USB Power Evaluation Board
 2014 Microchip Technology Inc.
DS50002231A-page 3
MCP1642B/D Two-Cell to USB Power Evaluation Board User’s Guide
NOTES:
DS50002231A-page 4
 2014 Microchip Technology Inc.
MCP1642B/D TWO-CELL TO
USB POWER EVALUATION
BOARD USER’S GUIDE
Table of Contents
Preface ........................................................................................................................... 7
Introduction............................................................................................................ 7
Document Layout .................................................................................................. 7
Conventions Used in this Guide ............................................................................ 8
Recommended Reading........................................................................................ 9
The Microchip Web Site ........................................................................................ 9
Customer Support ................................................................................................. 9
Document Revision History ................................................................................... 9
Chapter 1. Product Overview
1.1 Introduction ................................................................................................... 11
1.2 MCP1642B/D Short Overview ...................................................................... 11
1.3 What is the MCP1642B/D Two-Cells to USB Power Evaluation Board? ..... 12
1.4 What the MCP1642B/D Two-Cells to USB Power
Evaluation Board Contains ..................................................................... 12
Chapter 2. Installation and Operation
2.1 Introduction ................................................................................................... 13
2.2 Getting Started ............................................................................................. 16
Appendix A. Schematic and Layouts
A.1 Introduction .................................................................................................. 19
A.2 Board – Schematic ....................................................................................... 20
A.3 Board – Top Silk and Pads .......................................................................... 21
A.4 Board – Top Copper and Silk ....................................................................... 21
A.5 Board – Top Copper .................................................................................... 22
A.6 Board – Bottom Copper ............................................................................... 22
Appendix B. Bill of Materials (BOM)........................................................................... 23
Worldwide Sales and Service .................................................................................... 24
 2014 Microchip Technology Inc.
DS50002231A-page 5
MCP1642B/D Two-Cell to USB Power Evaluation Board User’s Guide
NOTES:
DS50002231A-page 6
 2014 Microchip Technology Inc.
MCP1642B/D TWO-CELL TO
USB POWER EVALUATION
BOARD USER’S GUIDE
Preface
NOTICE TO CUSTOMERS
All documentation becomes dated, and this manual is no exception. Microchip tools and
documentation are constantly evolving to meet customer needs, so some actual dialogs
and/or tool descriptions may differ from those in this document. Please refer to our web site
(www.microchip.com) to obtain the latest documentation available.
Documents are identified with a “DS” number. This number is located on the bottom of each
page, in front of the page number. The numbering convention for the DS number is
“DSXXXXXXXXA”, where “XXXXXXXX” is the document number and “A” is the revision level
of the document.
For the most up-to-date information on development tools, see the MPLAB® IDE online help.
Select the Help menu, and then Topics to open a list of available online help files.
INTRODUCTION
This chapter contains general information that will be useful to know before using the
MCP1642B/D Two-Cell to USB Power Evaluation Board. Items discussed in this chapter include:
•
•
•
•
•
•
Document Layout
Conventions Used in this Guide
Recommended Reading
The Microchip Web Site
Customer Support
Document Revision History
DOCUMENT LAYOUT
This document describes how to use the MCP1642B/D Two-Cell to USB Power
Evaluation Board as a development tool. The manual layout is as follows:
• Chapter 1. “Product Overview” – Important information about the MCP1642B/D
Two-Cell to USB Power Evaluation Board.
• Chapter 2. “Installation and Operation” – Includes instructions on how to get
started with this user’s guide and a description of the user’s guide.
• Appendix A. “Schematic and Layouts” – Shows the schematic and layout
diagrams for the MCP1642B/D Two-Cell to USB Power Evaluation Board.
• Appendix B. “Bill of Materials (BOM)” – Lists the parts used to build the
MCP1642B/D Two-Cell to USB Power Evaluation Board.
 2014 Microchip Technology Inc.
DS50002231A-page 7
MCP1642B/D Two-Cell to USB Power Evaluation Board User’s Guide
CONVENTIONS USED IN THIS GUIDE
This manual uses the following documentation conventions:
DOCUMENTATION CONVENTIONS
Description
Arial font:
Italic characters
Initial caps
Quotes
Underlined, italic text with
right angle bracket
Bold characters
N‘Rnnnn
Text in angle brackets < >
Courier New font:
Plain Courier New
Represents
Referenced books
Emphasized text
A window
A dialog
A menu selection
A field name in a window or
dialog
A menu path
MPLAB® IDE User’s Guide
...is the only compiler...
the Output window
the Settings dialog
select Enable Programmer
“Save project before build”
A dialog button
A tab
A number in verilog format,
where N is the total number of
digits, R is the radix and n is a
digit.
A key on the keyboard
Click OK
Click the Power tab
4‘b0010, 2‘hF1
Italic Courier New
Sample source code
Filenames
File paths
Keywords
Command-line options
Bit values
Constants
A variable argument
Square brackets [ ]
Optional arguments
Curly brackets and pipe
character: { | }
Ellipses...
Choice of mutually exclusive
arguments; an OR selection
Replaces repeated text
Represents code supplied by
user
DS50002231A-page 8
Examples
File>Save
Press <Enter>, <F1>
#define START
autoexec.bat
c:\mcc18\h
_asm, _endasm, static
-Opa+, -Opa0, 1
0xFF, ‘A’
file.o, where file can be
any valid filename
mcc18 [options] file
[options]
errorlevel {0|1}
var_name [,
var_name...]
void main (void)
{ ...
}
 2014 Microchip Technology Inc.
Preface
RECOMMENDED READING
This user’s guide describes how to use MCP1642B/D Two-Cell to USB Power
Evaluation Board. Other useful documents are listed below. The following Microchip
documents are available and recommended as supplemental reference resources.
• MCP1642B/D Data Sheet – “1.8A Input Current Switch, 1 MHz Low-Voltage
Start-up Synchronous Boost Regulator” (DS20005253)
• AN1311, Single Cell Input Boost Converter Design (DS01311)
This application note details how to use the MCP1642B/D device in specific
applications.
THE MICROCHIP WEB SITE
Microchip provides online support via our web site at www.microchip.com. This web
site is used as a means to make files and information easily available to customers.
Accessible by using your favorite Internet browser, the web site contains the following
information:
• Product Support – Data sheets and errata, application notes and sample
programs, design resources, user’s guides and hardware support documents,
latest software releases and archived software
• General Technical Support – Frequently Asked Questions (FAQs), technical
support requests, online discussion groups, Microchip consultant program
member listing
• Business of Microchip – Product selector and ordering guides, latest Microchip
press releases, listing of seminars and events, listings of Microchip sales offices,
distributors and factory representatives
CUSTOMER SUPPORT
Users of Microchip products can receive assistance through several channels:
•
•
•
•
Distributor or Representative
Local Sales Office
Field Application Engineer (FAE)
Technical Support
Customers should contact their distributor, representative or field application engineer
(FAE) for support. Local sales offices are also available to help customers. A listing of
sales offices and locations is included in the back of this document.
Technical support is available through the web site at:
http://www.microchip.com/support.
DOCUMENT REVISION HISTORY
Revision A (December 2014)
• Initial Release of this Document.
 2014 Microchip Technology Inc.
DS50002231A-page 9
MCP1642B/D Two-Cell to USB Power Evaluation Board User’s Guide
NOTES:
DS50002231A-page 10
 2014 Microchip Technology Inc.
MCP1642B/D TWO-CELL TO
USB POWER EVALUATION
BOARD USER’S GUIDE
Chapter 1. Product Overview
1.1
INTRODUCTION
This chapter provides an overview of the MCP1642B/D Two-Cells to USB Power
Evaluation Board and covers the following topics:
• MCP1642B/D Short Overview
• What is the MCP1642B/D Two-Cells to USB Power Evaluation Board?
• What the MCP1642B/D Two-Cells to USB Power Evaluation Board Contains
1.2
MCP1642B/D SHORT OVERVIEW
The MCP1642B/D are compact, high-efficiency, fixed-frequency, step-up DC-DC converters. These products provide an easy-to-use power supply solution, with a minimum
number of external components for applications powered by one-cell, two-cell, or
three-cell alkaline, Ni-Cd, Ni-MH, one-cell Li-Ion or Li-Polymer batteries.
The MCP1642B/D devices operate in Pulse-Width Modulation (PWM), at a fixed 1 MHz
switching frequency, featuring Internal Compensation, Overtemperature Protection
and Power Good Open-Drain Output. The device has 1.8V start-up voltage at 5V output
and 1 mA load current.
There are two shutdown options for the MCP1642B/D family:
• True Output Disconnect mode (MCP1642B/D)
• Input-to-Output Bypass mode (MCP1642D)
For the fixed-output voltage option of the MCP1642B/D devices, the VFB pin is not
connected. The output voltage is set by an internal feedback divider. The fixed values
are: 1.8V, 3.0V, 3.3V, 5.0V (see Table 1-1).
On the MCP1642B/D Two-Cells to USB Power Evaluation Board, the fixed output
voltage version (MCP1642B/D-50) is used.
The goal of the MCP1642B/D Two-Cells to USB Power Evaluation Board is to
demonstrate the higher output current capabilities of the MCP1642B/D, supplied from
two AA batteries.
TABLE 1-1:
PART NUMBER SELECTION BY SHUTDOWN OPTIONS
Part Number
True Output Disconnect
Input-to-Output Bypass
MCP1642B-ADJ
(or -18; 30; 33; 50)
X
—
MCP1642D-ADJ
(or -18; 30; 33; 50)
—
X
 2014 Microchip Technology Inc.
DS50002231A-page 11
MCP1642B/D Two-Cell to USB Power Evaluation Board User’s Guide
L1
4.7 µH
VOUT
VIN
SW V
OUT
1.8V to 3.6V
VIN
+
976 k
CIN
10 µF
VFB
NC
ON
COUT
10 µF
309 k
PG
+
5V @ 400 to 700 mA
EN
OFF
-
FIGURE 1-1:
Input.
1.3
GND
Typical MCP1642B/D-ADJ Boost Converter Two Cells Battery
WHAT IS THE MCP1642B/D TWO-CELLS TO USB POWER EVALUATION
BOARD?
The MCP1642B/D Two-Cells to USB Power Evaluation Board is used to evaluate and
demonstrate Microchip Technology’s MCP1642B/D/D Switching Boost Regulator. This
board demonstrates the MCP1642B/D capabilities in a boost-converter application
supplied from two AA batteries or from an external voltage source. A USB cable can be
connected to the output of MCP1642B/D Two-Cells to USB Power Evaluation Board
and used to provide power to portable electronic devices when necessary. It can be
used to evaluate the MSOP-8 package. The MCP1642B/D Two-Cells to USB Power
Evaluation Board was developed to help engineers reduce the product design cycle
time.
On the MCP1642B/D Two-Cells to USB Power Evaluation Board, the output voltage
has the value of 5.0V (the fixed value MCP1642B/D-50 device is used), resulting in a
simple and compact application. The footprints for RT and RB (resistor divider
connected to the FB pin) are not populated and will only be used if MCP1642B/D-ADJ,
the adjustable option, will be tested.
An enable (EN Switch selection) is used to enable and disable the converter. When
enabled, the MCP1642B/D will regulate the output voltage; when disabled, the
MCP1642B/D will disconnect the path from input to output for “true-disconnect”.
1.4
WHAT THE MCP1642B/D TWO-CELLS TO USB POWER EVALUATION
BOARD CONTAINS
This MCP1642B/D Two-Cells to USB Power Evaluation Board kit includes:
• MCP1642B/D Two-Cells to USB Power Evaluation Board (ADM00556)
• Important Information Sheet
DS50002231A-page 12
 2014 Microchip Technology Inc.
MCP1642B/D TWO-CELL TO
USB POWER EVALUATION
BOARD USER’S GUIDE
Chapter 2. Installation and Operation
2.1
INTRODUCTION
The MCP1642B/D has been developed for applications that require higher output
current capabilities (see Figure 2-1) and low output ripple. It is a compact,
synchronous, fixed-frequency step-up DC-DC converter. The regulated output voltage
(VOUT) should be greater than the input voltage (VIN). Another important feature is that
the device integrates the compensation and protection circuitry, such that the final
solution requires a minimum number of additional components. The device can be
disabled using the EN switch. The true disconnect option, MCP1642B/D, removes the
normal boost topology path from input to output.
1000
VOUT = 5.0V
IOUT (mA)
800
600
400
TA = 25°C
200
0
1.8
FIGURE 2-1:
Supply.
 2014 Microchip Technology Inc.
2.2
2.6
VIN (V)
3
3.4
MCP1642B/D - 5.0 VOUT Maximum IOUT vs. VIN Using Power
DS50002231A-page 13
MCP1642B/D Two-Cell to USB Power Evaluation Board User’s Guide
2.1.1
Battery Considerations
When considering a power solution for a design, the battery needs to be carefully
selected. Alkaline batteries are a commonly available option that deliver good
performance in a variety of applications. Energizer® Ultimate Lithium batteries are an
alternative power solution that provides superior performance high drains and allows
designers to utilize the full power range of the MCP1642B/D without sacrificing size or
runtime.
Energizer Ultimate Lithium batteries utilize a primary cell chemistry that contains higher
energy than alkaline batteries, and has much better high-drain performance. Ultimate
Lithium batteries produce a high, flat voltage profile that enables them to provide a high
-energy capacity even at high drains. Additionally, Ultimate Lithium batteries have a
very low internal resistance, allowing them to maintain a high voltage at very high loads.
28.7
Service Estimate (hours)
30.0
® AA
Energizer®
MAX®
AA
Energizer® Max
®
Energizer®
Ultimate
LithiumAA
AA
Energizer Ultimate Lithium
25.0
20.0
15.0
12.7
10.0
5.8
5.0
1.8
0.0
50 mA
250 mA
0.3
2.3
500 mA
Constant Output Current with 5V DC VOUT
Note:
Service estimates apply to using two Energizer MAX AA or Energizer
Ultimate Lithium AA batteries as the power source. Note that, if PG or
feedback divider network is used, some additional input drain current
should be included, but there will be negligible effects on the service
estimates at these three load currents.
FIGURE 2-2:
MCP1642B/D Run Time Estimate Using Two Energizer MAX AA
or Energizer Ultimate Lithium at Different Loads.
DS50002231A-page 14
 2014 Microchip Technology Inc.
Installation and Operation
2.1.2
MCP1642B/D Two-Cells to USB Power Evaluation Board
Features
The MCP1642B/D Two-Cells to USB Power Evaluation Board has the following
features:
•
•
•
•
•
•
•
•
•
•
•
It can be powered by two AA batteries or external power supply
Input voltage range (VIN): 1.8V to 5.5V, with VIN  VOUT
Minimum start-up voltage: 1.8V at VOUT = 5.0V and IOUT = 1 mA, resistive load
Output voltage: 5.0V
Output current: typical 700 mA @ 5V output, 2.8V input
PWM operation
PWM switching frequency: 1 MHz
Power Good indicator 2 mA LED
Enable state selectable using EN switch
Peak input current limit of 1.8A
Overtemperature protection (if the die temperature exceeds +150°C, with 35°C
hysteresis)
• USB A output connector
L1
4.7 µH
(1)
VIN
1.8V to 3.6V
SW V
OUT
VIN
+
CIN
10 µF
VFB
EN
+
RT
976 k
REN
Output to
USB Connector
DD+
RPG
1.5 k
RB
309 k
EN
VOUT
5V @ 400 to 700 mA
LED
COUT
10 µF
R1
15 k
USB
R2
15 k
1 M
PG
GND
-
1. The resistor divider is not populated. In case that another output voltage is desired,
MCP1642B/D-ADJ should be used. The output voltage can be set according to Equation 2-1.
FIGURE 2-3:
Two Cells to 5.0V Synchronous Boost MSOP-8 Application.
 2014 Microchip Technology Inc.
DS50002231A-page 15
MCP1642B/D Two-Cell to USB Power Evaluation Board User’s Guide
2.2
GETTING STARTED
The MCP1642B/D Two-Cells to USB Power Evaluation Board is fully assembled and
tested to evaluate and demonstrate the MCP1642B/D Switching Boost Regulator in a
real world application. For in-depth evaluation, this board requires the use of external
laboratory supplies and load.
2.2.1
Power Input and Output Connection
2.2.1.1
POWERING MCP1642B/D TWO-CELLS TO USB POWER EVALUATION
BOARD
Two AA battery holder and soldered test points are available for input voltage
connections. The maximum input voltage should not exceed 5.5V. The output voltage
will not remain in regulation for input voltages that are greater than or equal to the
output voltage.
The MCP1642B/D Two-Cells to USB Power Evaluation Board was designed to be used
in the evaluation of the device. The package selected is MSOP-8.
USB A connector or soldered test points are available to connect a load. The switch
peak current limit will provide a safe maximum current value. The maximum output current for the converter will vary with input and output voltages; refer to Figure 2-1 or the
MCP1642B/D data sheet for more information on the maximum output current.
2.2.1.2
BOARD POWER-UP PROCEDURE:
2. Connect input supply as shown in Figure 2-4 or connect two AA batteries in the
battery holder on the bottom side of the board.
3. Connect system load to VOUT and GND terminals; maximum load varies with
input and output voltage; see the MCP1642B/D data sheet for more information
on the maximum load. Typically, the MCP1642B/D can supply a 5V output with
700 mA from a 2.8V input source at room temperature. Connect the (+) side of
the load to VOUT and the negative (-) load to ground (GND).
4. Turn the device ON/OFF using the EN switch.
5. When EN is ON or high, the converter is enabled, the Power Good Indicator PG
LED is turned ON and VOUT can be measured on the VOUT and GND terminals.
When EN is low, the converter is disabled, the PG indicator turns OFF, and VOUT
is floating and is disconnected from the input.
Additional test points are available to visualize different signals (SW, PG, EN). The
MCP1642B/D Two-Cells to USB Power Evaluation Board is also equipped with a USB
A connector at the output. Using a USB B - micro/mini USB cable, the board can be
connected to portable electronic devices and used as an alternative power supply
when needed.
V-meter
+
Electronic
Load/
Resistive
Load
-
FIGURE 2-4:
DS50002231A-page 16
+
Power
Supply
-
V-meter
MCP1642B/D Two-Cells to USB Power Evaluation Board Setup.
 2014 Microchip Technology Inc.
Installation and Operation
2.2.1.3
ADJUSTABLE VOUT SETTING
The board comes with the fixed output value MCP1642B/D-50 option (VOUT internally
set to 5.0V). If a different output voltage is desired, the MCP1642B/D-ADJ adjustable
option can be used. In this case, the resistor divider consisting of RT and RB is used to
set the converter output voltage. The value of the resistors can be calculated using
Equation 2-1.
EQUATION 2-1:
VOUT
R T = R B   ------------- – 1
 V FB 
Where: VFB = 1.21V for MCP1642B/D-ADJ
 2014 Microchip Technology Inc.
DS50002231A-page 17
MCP1642B/D Two-Cell to USB Power Evaluation Board User’s Guide
NOTES:
DS50002231A-page 18
 2014 Microchip Technology Inc.
MCP1642B/D TWO-CELL TO
USB POWER EVALUATION
BOARD USER’S GUIDE
Appendix A. Schematic and Layouts
A.1
INTRODUCTION
This appendix contains the following schematics and layouts for the MCP1642B/D
Two-Cell to USB Power Evaluation Board User’s Guide:
•
•
•
•
•
Board – Schematic
Board – Top Silk and Pads
Board – Top Copper and Silk
Board – Top Copper
Board – Bottom Copper
 2014 Microchip Technology Inc.
DS50002231A-page 19
1
J3
J2
BT1
1
1
+
+ -
GND
2
-
DS50002231A-page 20
SW
L1
4.7uH
GND
CIN
10uF
1
EN
2
VFB
3
PG
4
VOUT
Note:
GND
R3
1M
EN
GND
POWER GOOD
LD1
RED
RPG
1.5k
GND
RB
309k
RT
976k
Do NOT populate unless MCP1642B/D-ADJ is
MCP1642B-50
U1
8
VIN
7
SGND
6
PGND
5
SW
SW1
*Note
GND
COUT
10uF
15k
R2
GND GND GND
15k
R1
Vout
D+
4 GND
GND
1
VBUS
2 VBUS
D3
J1
J4
1
GND
0
J5
A.2
1
Vin
MCP1642B/D Two-Cell to USB Power Evaluation Board User’s Guide
BOARD – SCHEMATIC
 2014 Microchip Technology Inc.
Schematic and Layouts
A.3
BOARD – TOP SILK AND PADS
A.4
BOARD – TOP COPPER AND SILK
 2014 Microchip Technology Inc.
DS50002231A-page 21
MCP1642B/D Two-Cell to USB Power Evaluation Board User’s Guide
A.5
BOARD – TOP COPPER
A.6
BOARD – BOTTOM COPPER
DS50002231A-page 22
 2014 Microchip Technology Inc.
MCP1642B/D TWO-CELL
TO USB POWER EVALUATION BOARD USER’S
Appendix B. Bill of Materials (BOM)
TABLE B-1:
BILL OF MATERIALS (BOM)
Qty. Reference
1
U1
1
Description
Manufacturer
Part Number
IC conv. DC-DC stepup sync. MSOP-8
Microchip Technology MCP1642B-50I/MS
Inc.
Tape VHB white 3/4" low surface
3M
3/4-5-4932
1
BT1
Holder battery 2-cell AA PC mount
Keystone Electronics
Corp.
2462
2
CIN, COUT
Cap. ceramic 10 µF 6.3V 10% X7R SMD TDK Corporation
0805
CGA4J1X7R0J106K125AC
1
J1
Conn. rcpt. USB Type A R/A SMD
Wurth Elektronik
Group
62900416021
4
J2, J3, J4, J5 Conn. TP loop tin SMD
Harwin Plc.
S1751-46R
1
L1
Inductor 4.7 µH 2A 20% SMD XFL4020
Coilcraft
XFL4020-472MEB
1
LD1
Diode LED red 2V 30 mA SMD 0603
Wurth Elektronik
Group
150060RS75000
0
PCB
Printed Circuit Board – MCP1642B/D
Two-Cell to USB Power
Evaluation Board
Microchip Technology 104-00556
Inc.
2
R1,R2
Res. 15k 1% 1/8W SMD 0805
Samsung
RC2012F153CS
1
R3
Res. 1M 1% 1/8W SMD 0805
Vishay/Dale
CRCW08051M00FKEA
1
RPG
Res. 1.5k 1% 1/8W SMD 0805
Vishay/Dale
CRCW08051K50FKEA
1
SW1
Switch spst. 24V 25 mA 418121270801
SMD
Wurth Elektronik
Group
418121270801
1
RB
DO NOT POPULATE
Res. 309k 1% 1/8W SMD 0805
Panasonic®
ERJ-6ENF3093V
1
RT
DO NOT POPULATE
Res. 976k 1% 1/8W SMD 0805
Panasonic®
ERJ-6ENF9763V
Note 1:
The components listed in this Bill of Materials are representative of the PCB assembly. The released
BOM used in manufacturing uses all RoHS-compliant components.
 2014 Microchip Technology Inc.
DS50002231A-page 23
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DS50002231A-page 24
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03/25/14
 2014 Microchip Technology Inc.