MCP39F501 Power Monitor PICtail User's Guide

MCP39F501
Power Monitor PICtail™
Evaluation Board
User’s Guide
 2014 Microchip Technology Inc.
DS20005319A
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Information contained in this publication regarding device
applications and the like is provided only for your convenience
and may be superseded by updates. It is your responsibility to
ensure that your application meets with your specifications.
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registered trademarks of Microchip Technology Incorporated
in the U.S.A.
Analog-for-the-Digital Age, BodyCom, chipKIT, chipKIT logo,
CodeGuard, dsPICDEM, dsPICDEM.net, ECAN, In-Circuit
Serial Programming, ICSP, Inter-Chip Connectivity, KleerNet,
KleerNet logo, MiWi, MPASM, MPF, MPLAB Certified logo,
MPLIB, MPLINK, MultiTRAK, NetDetach, Omniscient Code
Generation, PICDEM, PICDEM.net, PICkit, PICtail,
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SQTP is a service mark of Microchip Technology Incorporated
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All other trademarks mentioned herein are property of their
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© 2014, Microchip Technology Incorporated, Printed in the
U.S.A., All Rights Reserved.
ISBN: 978-1-63276-535-2
QUALITY MANAGEMENT SYSTEM
CERTIFIED BY DNV
== ISO/TS 16949 ==
DS20005319A-page 2
Microchip received ISO/TS-16949:2009 certification for its worldwide
headquarters, design and wafer fabrication facilities in Chandler and
Tempe, Arizona; Gresham, Oregon and design centers in California
and India. The Company’s quality system processes and procedures
are for its PIC® MCUs and dsPIC® DSCs, KEELOQ® code hopping
devices, Serial EEPROMs, microperipherals, nonvolatile memory and
analog products. In addition, Microchip’s quality system for the design
and manufacture of development systems is ISO 9001:2000 certified.
 2014 Microchip Technology Inc.
Object of Declaration: MCP39F501 Power Monitor PICtail™ Evaluation Board
 2014 Microchip Technology Inc.
DS20005319A-page 3
MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide
NOTES:
DS20005319A-page 4
 2014 Microchip Technology Inc.
MCP39F501 POWER MONITOR
PICTAIL™ EVALUATION BOARD
USER’S GUIDE
Table of Contents
Preface ........................................................................................................................... 3
Introduction............................................................................................................ 3
Document Layout .................................................................................................. 3
Conventions Used in this Guide ............................................................................ 4
Recommended Reading........................................................................................ 5
The Microchip Web Site ........................................................................................ 5
Customer Support ................................................................................................. 5
Document Revision History ................................................................................... 5
Chapter 1. Product Overview
1.1 Introduction ..................................................................................................... 7
1.2 What the MCP39F501 Power Monitor PICtail™ Evaluation Board
Kit Includes ............................................................................................... 8
Chapter 2. Installation and Operation
2.1 Getting Started ............................................................................................... 9
Chapter 3. Hardware
3.1 Input and Analog Front End ......................................................................... 12
3.2 Low-Cost Power Supply Circuit .................................................................... 13
Appendix A. Schematic and Layouts
A.1 Introduction .................................................................................................. 15
A.2 Schematics and PCB Layout ....................................................................... 15
A.3 Board – Schematic 1 .................................................................................... 16
A.4 Board – Schematic 2 ................................................................................... 17
A.5 Board – Assembly Top ................................................................................ 18
A.6 Board – Top Silk ......................................................................................... 19
A.7 Board – Top Copper and Silk ...................................................................... 20
A.8 Board – Top Copper ................................................................................... 21
A.9 Board – Bottom Copper .............................................................................. 22
Appendix B. Bill of Materials
Worldwide Sales and Service .................................................................................... 26
 2014 Microchip Technology Inc.
DS20005319A-page 5
MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide
NOTES:
DS20005319A-page 6
 2014 Microchip Technology Inc.
MCP39F501 POWER MONITOR
PICTAIL™ EVALUATION BOARD
USER’S GUIDE
Preface
NOTICE TO CUSTOMERS
All documentation becomes dated, and this manual is no exception. Microchip tools and
documentation are constantly evolving to meet customer needs, so some actual dialogs
and/or tool descriptions may differ from those in this document. Please refer to our web site
(www.microchip.com) to obtain the latest documentation available.
Documents are identified with a “DS” number. This number is located on the bottom of each
page, in front of the page number. The numbering convention for the DS number is
“DSXXXXXXXXA”, where “XXXXXXXX” is the document number and “A” is the revision level
of the document.
For the most up-to-date information on development tools, see the MPLAB® IDE online help.
Select the Help menu, and then Topics to open a list of available online help files.
INTRODUCTION
This chapter contains general information that will be useful to know before using the
MCP39F501 Power Monitor PICtail™ Evaluation Board. Items discussed in this
chapter include:
•
•
•
•
•
•
Document Layout
Conventions Used in this Guide
Recommended Reading
The Microchip Web Site
Customer Support
Document Revision History
DOCUMENT LAYOUT
This document describes how to use the MCP39F501 Power Monitor PICtail™
Evaluation Board as a development board for the MCP39F501 device. The manual
layout is as follows:
• Chapter 1. “Product Overview” – Provides important information about the
MCP39F501 Power Monitor PICtail™ Evaluation Board.
• Chapter 2. “Installation and Operation” – Provides important information on
using the MCP39F501 Power Monitor PICtail™ Evaluation Board including a getting started section that describes wiring the line and load connections.
• Chapter 3. “Hardware” – Includes details on the function blocks of the power
monitor including the analog front end design, and power supply design.
• Appendix A. “Schematic and Layouts” – Shows the schematic and layout
diagrams
• Appendix B. “Bill of Materials (BOM)” – Lists the parts used to build the
MCP39F501 Power Monitor PICtail™ Evaluation Board.
 2014 Microchip Technology Inc.
DS20005319A-page 7
MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide
CONVENTIONS USED IN THIS GUIDE
This manual uses the following documentation conventions:
DOCUMENTATION CONVENTIONS
Description
Arial font:
Italic characters
Initial caps
Quotes
Underlined, italic text with
right angle bracket
Bold characters
N‘Rnnnn
Text in angle brackets < >
Courier New font:
Plain Courier New
Represents
Referenced books
Emphasized text
A window
A dialog
A menu selection
A field name in a window or
dialog
A menu path
MPLAB® IDE User’s Guide
...is the only compiler...
the Output window
the Settings dialog
select Enable Programmer
“Save project before build”
A dialog button
A tab
A number in verilog format,
where N is the total number of
digits, R is the radix and n is a
digit.
A key on the keyboard
Click OK
Click the Power tab
4‘b0010, 2‘hF1
Italic Courier New
Sample source code
Filenames
File paths
Keywords
Command-line options
Bit values
Constants
A variable argument
Square brackets [ ]
Optional arguments
Curly brackets and pipe
character: { | }
Ellipses...
Choice of mutually exclusive
arguments; an OR selection
Replaces repeated text
Represents code supplied by
user
DS20005319A-page 8
Examples
File>Save
Press <Enter>, <F1>
#define START
autoexec.bat
c:\mcc18\h
_asm, _endasm, static
-Opa+, -Opa0, 1
0xFF, ‘A’
file.o, where file can be
any valid filename
mcc18 [options] file
[options]
errorlevel {0|1}
var_name [,
var_name...]
void main (void)
{ ...
}
 2014 Microchip Technology Inc.
Preface
RECOMMENDED READING
This user's guide describes how to use MCP39F501 Power Monitor PICtail™
Evaluation Board. Another useful documents is listed below. The following Microchip
document is available and recommended as a supplemental reference resource.
MCP39F501 Data Sheet – “Single-Phase Power-Monitoring IC with Calculation
and Event Detection” (DS20005256)
This data sheet provides detailed information regarding the MCP39F501 device.
THE MICROCHIP WEB SITE
Microchip provides online support via our web site at www.microchip.com. This web
site is used as a means to make files and information easily available to customers.
Accessible by using your favorite Internet browser, the web site contains the following
information:
• Product Support – Data sheets and errata, application notes and sample
programs, design resources, user’s guides and hardware support documents,
latest software releases and archived software
• General Technical Support – Frequently Asked Questions (FAQs), technical
support requests, online discussion groups, Microchip consultant program
member listing
• Business of Microchip – Product selector and ordering guides, latest Microchip
press releases, listing of seminars and events, listings of Microchip sales offices,
distributors and factory representatives
CUSTOMER SUPPORT
Users of Microchip products can receive assistance through several channels:
•
•
•
•
Distributor or Representative
Local Sales Office
Field Application Engineer (FAE)
Technical Support
Customers should contact their distributor, representative or field application engineer
(FAE) for support. Local sales offices are also available to help customers. A listing of
sales offices and locations is included in the back of this document.
Technical support is available through the web site at:
http://www.microchip.com/support.
DOCUMENT REVISION HISTORY
Revision A (August 2014)
• Initial Release of this Document.
 2014 Microchip Technology Inc.
DS20005319A-page 9
MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide
NOTES:
DS20005319A-page 10
 2014 Microchip Technology Inc.
MCP39F501 POWER MONITOR
PICTAIL™ EVALUATION BOARD
USER’S GUIDE
Chapter 1. Product Overview
1.1
INTRODUCTION
The MCP39F501 Power Monitor PICtail™ Evaluation Board provides the option of a
fully functional single-phase power monitor, along with a development platform. This
low-cost design does not use any transformers and requires few external components.
The device calculates active power, reactive power, RMS current, RMS voltage, power
factor, line frequency and other typical power quantities as defined in the MCP39F501
data sheet.
The MCP39F501 Power Monitor Utility software is used to calibrate and monitor the
system, and can be used to create custom calibration setups. For some accuracy
requirements, only a single point calibration may be needed.
FIGURE 1-1:
 2014 Microchip Technology Inc.
MCP39F501 Power Monitor PICtail™ Evaluation Board.
DS20005319A-page 11
MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide
1.2
WHAT THE MCP39F501 POWER MONITOR PICTAIL™ EVALUATION BOARD
KIT INCLUDES
This MCP39F501 Power Monitor PICtail™ Evaluation Board kit includes:
•
•
•
•
•
DS20005319A-page 12
MCP39F501 Power Monitor PICtail™ Evaluation Board and Case (ADM00509)
Line Cable
Load Cable
USB Cable
Important Information Sheet
 2014 Microchip Technology Inc.
MCP39F501 POWER MONITOR
PICTAIL™ EVALUATION BOARD
USER’S GUIDE
Chapter 2. Installation and Operation
2.1
GETTING STARTED
To use the MCP39F501 Power Monitor PICtail™ Evaluation Board, follow the steps
described below. The meter design uses a 5A load for nominal current and a maximum
current (IMAX) of 15A. It is not recommended to draw more than 15A through the AC
plugs mounted on the Printed Circuit Board (PCB).
To get started, follow the next steps.
2.1.1
Step 1: Wiring connections
Figure 2-1 identifies the line and load connections of the MCP39F501 Power Monitor
PICtail™ Evaluation Board.
LINE CONNECTION
FIGURE 2-1:
Board.
2.1.2
LOAD CONNECTION
Connecting the MCP39F501 Power Monitor PICtail™ Evaluation
Step 2: Connect the Line Cable to the Meter and plug into
appropriate power plug
The meter will turn on when the line connection has between 90V to 230V.
2.1.3
Step 3: Connect the USB cable to a PC with the installed
“MCP39F501 Power Monitor Utility” software
Select the correct COMM port and the following message should appear:
FIGURE 2-2:
 2014 Microchip Technology Inc.
Successful Connection Between PC and Evaluation Board.
DS20005319A-page 13
MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide
NOTES:
DS20005319A-page 14
 2014 Microchip Technology Inc.
MCP39F501 POWER MONITOR
PICTAIL™ EVALUATION
BOARD USER’S GUIDE
Chapter 3. Hardware
11
10
1
9
3
8
2
7
4
6
5
Legend:
1 = PICtail connector
7
=
Line connection
2 = Digital Isolation IC for UART communication
8
=
Current sensing shunt (2 m)
3 = CP1, CP2, connections for external
high-current shunt
current sensing resistor (high-current shunt
not included)
9
=
Load connection
4 = MCP2200 UART to USB converter
10
=
MCP39F501 power monitor IC
5 = +9V DC Input for low voltage debugging
(non-isolated)
11
=
Headers for isolated DIO testing (isolated)
6 = Power supply
FIGURE 3-1:
Top View – Hardware Components.
 2014 Microchip Technology Inc.
DS20005319A-page 15
MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide
3.1
INPUT AND ANALOG FRONT END
The MCP39F501 Power Monitor PICtail™ Evaluation Board comes populated with
components designed for 90V to 230V line voltage. The neutral side of the phase goes
through a 2 m shunt connected directly to the MCP39F501 for current measurement.
The line side of the phase goes through a 1000:1 voltage divider and into the device
for voltage measurement.
1 k:
NEUTRAL
I1+
33 nF
2 m:
Shunt
1 k:
AGND
NEUTRAL OUT
I133 nF
MCP39F501
AGND
499 k :
499 k :
LINE
V1+
1 k:
AGND
FIGURE 3-2:
AGND
Analog Front End Circuitry.
Note:
DS20005319A-page 16
100 nF
All of the analog circuitry associated with this part of the circuit is connected
to the analog ground plane, AGND. Similar grounding and layout
approaches should be used in all MCP39F501 applications. For complete
schematic and PCB layout information, see Appendix A. “Schematic and
Layouts” and Appendix B. “Bill of Materials (BOM)”.
 2014 Microchip Technology Inc.
Hardware
3.2
LOW-COST POWER SUPPLY CIRCUIT
The low-cost power supply circuit for the MCP39F501 Power Monitor PICtail™
Evaluation Board uses a capacitively divided half-wave rectified signal, and a +3.3V
voltage regulator.
.
+3.3VD
100 :
+3.3VA
1
3
2
+9V DC Power In
(Do Not Use While
Meter
Is Connected
‘
To Mains!)
0.1 μF
10 μF
MCP1754
150 FB
AGND AGND
33 : 1.5 μF
IN
N
+ 470 μF
OUT
GND
L
10 μF
NT
GNDB
FIGURE 3-3:
0.1 μF
0.1 μF
GNDB
GNDB
GNDB
GNDB
AGND GNDB GNDB
Low-Cost Power Supply Circuit.
 2014 Microchip Technology Inc.
DS20005319A-page 17
MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide
NOTES:
DS20005319A-page 18
 2014 Microchip Technology Inc.
MCP39F501 POWER MONITOR
PICTAIL™ EVALUATION BOARD
USER’S GUIDE
Appendix A. Schematic and Layouts
A.1
INTRODUCTION
This appendix contains the following schematics and layouts for of the MCP39F501
Power Monitor PICtail™Evaluation Board:
•
•
•
•
•
•
•
A.2
Board – Schematic 1
Board – Schematic 2
Board – Assembly Top
Board – Top Silk
Board – Top Copper and Silk
Board – Top Copper
Board – Bottom Copper
SCHEMATICS AND PCB LAYOUT
The layer order is shown in Figure A-1.
Top Layer
Bottom Layer
FIGURE A-1:
 2014 Microchip Technology Inc.
Layer Order.
DS20005319A-page 19
LD1
390R
R39
red
Disc 10mm
NEUTRAL
5
VDD_ISO
MOV1
LINE
RED, GREEN
ID
GND
4
3
0603
green
GREEN
J2
D+
4
3
USB-B-Mini
RED
0
1
2
2
FB4
5V_USB
33R
R34
3
GND_ISO
1uF
0603
1
2
3
0603 4
5
6
7
8
9
10
MCP2200
310V
15V
N
G
L
IEC Inlet
J6
470uF
25V
AL-G
C20
GNDB
MRA4005
D2
MRA4005
D1
20
GND_ISO
19
USB_D+
18
USB_DC25
17
16
1uF
15
14
13
GND_ISO
12
11
VDD_ISO
D3
GNDB
+9V IN
305V
0.47uF DNP
C18
1.5uF
C21
1
3
2
3
VDD
VSS
OSC1
D+
OSC2
DRST
VUSB
GP7/TxLED
D
GP0
GP6/RxLED
D
GP1
GP5
GP2
GP4
CTS
GP3
RX
TX
RTS
U4
BAS40-05
D4
VDD_ISO
1
2
+9V IN POWER
J1
390R
C27
VDD_ISO
VDD_ISO
R37
3.3V_EXP16
12MHz
3
GND_ISO
0.01uF
330V
RAD-P10L13W4H9
FB3
0603
X1
1
GND_ISO
USB_D+
C19
390R
R38
5V_USB
USB_D-
2
1
VOLTAGE IN
D-
3
2
1
EXP16_TX
J17
0.1uF
25V
0603
C15
GNDB
15V
LINE
1
0.1uF
0603
GND_ISO
C26
3
3
2
1
GNDB
MCP1754-3.3V
VIN V
VOUT
U2
N_OUT
1
2
3
4
J7
GNDB
10uF
0805
10uF
0805
16V
0.1uF
0603
C23
AGND
C22
AGND
3.3A
MPU_TX1
MPU_RX1
GNDB
0.1uF
0603
C24
3.3D
Bumpon Hemisphere Black
PAD1
Net Tie
NT1
100R
16V
0.1uF
0603
0603
GNDB
3.3D
R27
8
7
6
5
C17
3.3D
GNDB
C16
IL721-3E
VDD1
1VDD2
OUT1 IN1
I
IN2 OUT2
GND1
1GND2
U5
Isolation
Barrier
IEC Outlet
N
G
L
GND_ISO
Shunt 2.54mm 1x2 Handle
JP1
HDR M 1X3
MCP2200_TX
MCP2200_RX
GND_ISO
NEUTRAL [SHUNT]
0603
VDD_ISO
1
2
3
DS20005319A-page 20
GND
65
67
69
71
73
75
77
79
81
83
85
87
89
91
93
95
97
99
101
103
105
107
3.3V_EXP16
109
111
113
115
117
119
GND_ISO
33
35
37
39
41
GND_ISO
43
45
47
GND_ISO
49
51
53
3.3V_EXP16
55
57
59
61
1
3
5
7
9
GND_ISO
11
13
OC3
15
GND_ISO
17
OC0
19
21
3.3V_EXP16
23
25
27
29
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
3.3V_EXP16
110
112
114
116
118
120
GND_ISO
34
36
38
40
42
GND_ISO
44
46
48
GND_ISO
50
52
54
3.3V_EXP16
56
58
60
62
2 MCP2200_RX
2
4 EXP16_TX
1
6
8
10
GND_ISO
12
14
OC2
16
GND_ISO
18
OC1
20
22
3.3V_EXP16
24
26
28
30
MEC1-160-02-L-D-EM2
J3
DNP
J18
A.3
2
VBUS
V
MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide
BOARD – SCHEMATIC 1
 2014 Microchip Technology Inc.
N_OUT
R6
Via_2.5x1.5
CP1
2.49R 1%
0603
DNP
R10
499k
2010
1%
R7
499k
2010
1%
R8
DIO0
MODE/DIR
GNDB
RED
GNDB
2
1
U3
U8
4
2
1
2
1
GND_ISO
3
4
1k 5%
0603
R16
3.3V_EXP16
GND_ISO
3
J4
J9
OC0
33nF
25V
AGND
C8
AGND
3.3D
16V
0.1uF
0603
GNDB
GNDB
C11
AGND
1%
1k
0603
33nF
25V
1k
1%
0603
PC365N
3.3k
5%
0603
5%
4.7k
0603
LD2
R51
GNDB
2
R50
GNDB
RED
AGND
25V
33nF
C6
AGND
R2
C10
DIO2
DIO2
GNDB
RED
GNDB
2
1
U7
PC365N
3.3k
5%
0603
LD5
R22
5%
4.7k
0603
GNDB
R21
GNDB
2
U1
MCLR
PC365N
3.3k
5%
0603
1
DR
OSCI
OSCO
UART_TX
UART_RX
R12
RED
NC
NC
NC
NC
AN_IN/DIO2
DIO3
5%
4.7k
0603
LD3
TEST_A
TEST_B
MODE/DIR
A0/DIO0
A1/DIO1
R11
U6
MCP39F501
DGND
DVDD
DGND
EP
REFIN+/OUT
AGND
CH1+
CH1-
CH0-
CH0+
AVDD
RESET
DIO1
DIO1
27
25
24
29
23
21
18
17
16
11
10
25V
33nF
AGND
4.7k
5%
0603
R1
3.3A
19
3.3A
C2
TP3
GNDB
16V
0.1uF
0603
C9
3.3D
R20
AGND
1%
1k
0603
R14
1%
1k
0603
R4
PC365N
3.3k
5%
0603
1
R13
5%
4.7k
0603
LD4
16V
0.1uF
0603
16V
0.1uF
0603
AGND
C4
3.3A
C3
AGND
R3
Voltage channel
MODE_DIR
DIO0
FB2
FB1
Current Channel
Via_2.5x1.5
CP2
31%
40.002R
2512
VOLTAGE IN
NEUTRAL
1
2
Line shunt
1
2
1
2
1
2
1
2
 2014 Microchip Technology Inc.
2
1
2
1
1k 5%
0603
GND_ISO
3
4
R17
3.3V_EXP16
GND_ISO
3
4
1k 5%
0603
R9
J14
J5
MPU_TX1
MPU_RX1
AN_DIO2
DIO3
3.3V_EXP16
26 R41
10k
12
4
28
6
7
20
22
2
3
8
9
1
14
15
5
13
OC2
OC1
3.3D
GNDB
C1
DNP
X2
DNP
GNDB
4.7k 5%
0603
R18
C5
DIO3
DIO3
GNDB
RED
LD6
GNDB
2
1
U9
VDD
MCP9700
PC365N
3.3k
5%
0603
1
U10
SINGLE
2 1
J12
SINGLE
2 1
J10
R24
3.3D
LOW
LOW
MODE_DIR
5%
4.7k
0603
A1
3 2 1
J13
A0
3 2 1
GNDB
R23
HIGH
HIGH
J11
3.3D
1k 5%
0603
J8
SINGLE
MULT.
3 2 1
R19
3.3D
DNP
GNDB
TP1
1
2
1
1k 5%
0603
GND_ISO
3
4
R15
AN_DIO2
TEMP_IN
ANALOG IN
OC3
J15
GNDB
3
2
3.3V_EXP16
GND
VOUT
DIO1
DIO0
DIO2
3 2 1
J16
DIO2
A.4
2
3.3A
Schematic and Layouts
BOARD – SCHEMATIC 2
DS20005319A-page 21
MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide
A.5
BOARD – ASSEMBLY TOP
DS20005319A-page 22
 2014 Microchip Technology Inc.
Schematic and Layouts
A.6
BOARD – TOP SILK
 2014 Microchip Technology Inc.
DS20005319A-page 23
MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide
A.7
BOARD – TOP COPPER AND SILK
DS20005319A-page 24
 2014 Microchip Technology Inc.
Schematic and Layouts
A.8
BOARD – TOP COPPER
 2014 Microchip Technology Inc.
DS20005319A-page 25
MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide
A.9
BOARD – BOTTOM COPPER
DS20005319A-page 26
 2014 Microchip Technology Inc.
MCP39F501 POWER MONITOR
PICTAIL™ EVALUATION BOARD
USER’S GUIDE
Appendix B. Bill of Materials (BOM)
TABLE B-1:
Qty
BILL OF MATERIALS (BOM)
Reference
Description
Manufacturer
Part Number
2
C1, C5
Cap. ceramic 18 pF 50V 5% NP0
SMD 0603 - DO NOT POPULATE
Panasonic®
1
C15
Cap. ceramic 0.1 µF 25V 5% X7R
SMD 0603
AVX Corporation
06033C104JAT2A
2
C16, C22
Cap. ceramic 10 µF 10V 20% Y5V
SMD 0805
TDK Corporation
C2012Y5V1A106Z
0
C18
Cap. film 0.47 µF 305V 20% RAD
P15L18W11H18.5 DO NOT POPULATE
EPCOS AG
B32932A3474M
1
C19
Cap. film 0.01 µF 330V 20% RAD
P10L13W4H9
EPCOS AG
B32911A3103M
4
C2, C6, C8,
C10
Cap. ceramic 33 nF 25V 5% C0G,
NP0 SMD 0805
TDK Corporation
C2012C0G1E333J
1
C20
Cap. alum. 470 µF 25V 20% SMD G
Nichicon Corporation
UWT1E471MNL1GS
1
C21
Cap. film 1.5 µF 310V 20% RAD
P27.5L31.5W13.5H23
EPCOS AG
B32924A2155M
2
C25, C27
Cap. ceramic 1 µF 10V 20% X7R
SMD 0603
TDK Corporation
C1608X7R1A105M
8
C3, C4, C9,
Cap. ceramic 0.1 µF 16V 10% X7R
C11, C17, C23, 0603
C24, C26
TDK Corporation
C1608X7R1C104K
2
D1, D2
Diode rect. MRA4005 1.1V 1A 600V
DO-214AC_SMA
ON Semiconductor®
MRA4005T3G
1
D3
Diode zener 1N4744A 15V 1W DO-41 Fairchild Semiconductor® 1N4744A
1
D4
Diode Sctky. Arr. bas. 40-05 1V
200 mA 40V SOT-23-3
Vishay
4
Fasten J6 &J7
to PCB at four
locations
Machine screw pan Phillips 6-32
B&F™ Fasteners Supply NY PMS 632 0038 PH
4
Fasten J6 &J7
to PCB at four
locations
Hex nut 5/16" nylon 6-32
B&F™ Fasteners Supply NY HN 632
2
FB1, FB2
Ferrite 800 mA 0.15R SMD 0805
Laird Technologies®
LI0805H151R-10
2
FB3, FB4
Ferrite 7A 0.01R RAD P5L5.3D3.8
Panasonic® - ECG
EXC-ELSR35S
1
Included in Box USB a male to mini USB B 5 pin cable Katerno.com
at time of
- 3 foot (distributor Katerno.com)
packing
10UM-02103BK
1
Included in Box 6 foot 16 AWG universal power cord
at time of
(IEC320C13 to NEMA 5-15P)
packing
25545_c2g
Note 1:
- ECG
Katerno.com
ECJ-1VC1H180J
BAS40-05-V-GS08
The components listed in this Bill of Materials are representative of the PCB assembly. The
released BOM used in manufacturing uses all RoHS-compliant components.
 2014 Microchip Technology Inc.
DS20005319A-page 27
Bill of Materials (BOM)
TABLE B-1:
Qty
BILL OF MATERIALS (BOM) (CONTINUED)
Reference
Description
Manufacturer
Part Number
1
Included in Box 1 foot 18 AWG monitor power adapter Katerno.com
at time of
cord (NEMA 5-15R to IEC320C14)
packing
03147_c2g
1
J1
Conn. jack power jack 2.5 mm
PJ-006B-SMT
0
J18
Conn. header-2.54 male 1x2 th. vert. - FCI
DO NOT POPULATE
77311-118-02LF
1
J2
Conn. USB mini USB-B female SMD
R/A
UX60-MB-5ST
1
J3
Conn. edge mini edge card MEC1-EM Samtec, Inc.
1mm female 2x60 SMD R/A
7
J4, J5, J9, J10, Conn. header-2.54 male 1x2 th. vert.
J12, J14, J15
FCI
77311-118-02LF
1
J6
Conn. IEC 250V 15A Inlet th. R/A
SCHURTER Inc.
GSP1.9103.1
1
J7
Conn. IEC 250V 15A Outlet th. R/A
SCHURTER Inc.
6182.0033
5
J8, J11, J13,
J16, J17
Conn. header-2.54 male 1x3 th. vert.
FCI
68000-103HLF
1
JP1
Mech. hw. jumper 2.54 mm 1x2
handle gold
TE Connectivity, Ltd.
881545-2
1
LD1
Diode LED bi. red, green 1.95V, 2.1V
30 mA 0805
Kingbright Corp.
APHBM2012SURKCGKC
5
LD2, LD3, LD4, Diode LED red 1.65V 30 mA RAD
LD5, LD6
T-1_3/4
Kingbright Corp.
WP7113LSRD
1
Meter
Enclosure
Clear acrylic enclosure
Tech-Demos.com
072612 R6
1
MOV1
Resistor varistor mo. 420V 45J disc
10 mm
EPCOS AG
S10K420
4
PAD1
Mech. hw. rubber pad Bumpon Hemi- 3M
sphere 0.44" x 0.20" Black
7
R1, R3, R11,
Resistor tkf. 4.7k 5% 1/10W SMD
R18, R21, R23, 0603
R50
Panasonic - ECG
ERJ-3GEYJ472V
0
R10
Vishay
CRCW06032R49FKEA
5
R12, R13, R22, Resistor tkf. 3.3k 5% 1/10W SMD
R24, R51
0603
Panasonic - ECG
ERJ-3GEYJ332V
4
R2, R4, R14,
R20
Resistor tkf. 1k 1% 1/10W SMD 0603
Panasonic - ECG
ERJ-3EKF1001V
1
R27
Res. tkf. 100R 1% 1/10W SMD 0603
Panasonic - ECG
ERJ-3EKF1000V
1
R34
Res. 33 ohm 5W 1% AXIAL
Ohmite® Manufacturing
45F33RE
3
R37, R38, R39
Res. tkf. 390R 5% 1/10W SMD 0603
Panasonic - ECG
ERJ-3GEYJ391V
1
R41
Res. tkf. 10k 5% 1/10W SMD 0603
Panasonic - ECG
ERJ-3GEYJ103V
1
R6
Res. shunt MF 0.002R 1% 2W 2512
Stackpole Electronics, Inc. CSNL2512FT2L00
2
R7, R8
Res. 499K ohm 3/4W 1% 2010 SMD
Vishay Dale
CRCW2010499KFKEF
5
R9, R15, R16,
R17, R19
Resistor tkf. 1k 5% 1/10W SMD 0603
Panasonic - ECG
ERJ-3GEYJ102V
5
U1, U3, U7, U8, IC photo PC365N 4-SMD
U9
Sharp Microelectronics
PC365NJ0000F
Note 1:
Resistor tkf. 2.49R 1% 1/10W SMD
0603 - DO NOT POPULATE
CUI Inc.
Hirose Electric Co., Ltd.
MEC1-160-02-L-D-EM2
SJ-5003 (BLACK)
The components listed in this Bill of Materials are representative of the PCB assembly. The
released BOM used in manufacturing uses all RoHS-compliant components.
 2014 Microchip Technology Inc.
DS20005319A-page 28
Bill of Materials (BOM)
TABLE B-1:
Qty
BILL OF MATERIALS (BOM) (CONTINUED)
Reference
Description
Manufacturer
Part Number
1
U10
Microchip Analog Temperature
Sensor MCP9700 SOT-23-3
Microchip Technology Inc. MCP9700T-E/TT
1
U2
Microchip Analog LDO
MCP1754ST-3302E/MB SOT-89-3
Microchip Technology Inc. MCP1754ST-3302E/MB
1
U4
Microchip int. USB MCP2200
SSOP-20
Microchip Technology Inc. MCP2200-I/SS
1
U5
IC isolator IL721-3E SOIC-8
NVE Corp./Isolation
Products
1
U6
MCP39F501 QFN-28
Microchip Technology Inc. MCP39F501-E/MQ
1
X1
Resonator 12MHz 0.1% SMD
CSTCE-G
Murata Manufacturing
Co., Ltd.
CSTCE12M0G15L99-R0
1
X2
Crystal 4MHz 18pF SMD HC49/US DO NOT POPULATE
Abracon® Corporation
ABLS-4.000MHZ-B4-T
Note 1:
IL721-3E
The components listed in this Bill of Materials are representative of the PCB assembly. The
released BOM used in manufacturing uses all RoHS-compliant components.
 2014 Microchip Technology Inc.
DS20005319A-page 29
Worldwide Sales and Service
AMERICAS
ASIA/PACIFIC
ASIA/PACIFIC
EUROPE
Corporate Office
2355 West Chandler Blvd.
Chandler, AZ 85224-6199
Tel: 480-792-7200
Fax: 480-792-7277
Technical Support:
http://www.microchip.com/
support
Web Address:
www.microchip.com
Asia Pacific Office
Suites 3707-14, 37th Floor
Tower 6, The Gateway
Harbour City, Kowloon
Hong Kong
Tel: 852-2943-5100
Fax: 852-2401-3431
India - Bangalore
Tel: 91-80-3090-4444
Fax: 91-80-3090-4123
Austria - Wels
Tel: 43-7242-2244-39
Fax: 43-7242-2244-393
Denmark - Copenhagen
Tel: 45-4450-2828
Fax: 45-4485-2829
Australia - Sydney
Tel: 61-2-9868-6733
Fax: 61-2-9868-6755
Atlanta
Duluth, GA
Tel: 678-957-9614
Fax: 678-957-1455
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Tel: 86-10-8569-7000
Fax: 86-10-8528-2104
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Tel: 512-257-3370
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Tel: 86-28-8665-5511
Fax: 86-28-8665-7889
Boston
Westborough, MA
Tel: 774-760-0087
Fax: 774-760-0088
Chicago
Itasca, IL
Tel: 630-285-0071
Fax: 630-285-0075
Cleveland
Independence, OH
Tel: 216-447-0464
Fax: 216-447-0643
Dallas
Addison, TX
Tel: 972-818-7423
Fax: 972-818-2924
Detroit
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Tel: 248-848-4000
Houston, TX
Tel: 281-894-5983
Indianapolis
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Tel: 317-773-8323
Fax: 317-773-5453
Los Angeles
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Tel: 949-462-9523
Fax: 949-462-9608
New York, NY
Tel: 631-435-6000
San Jose, CA
Tel: 408-735-9110
Canada - Toronto
Tel: 905-673-0699
Fax: 905-673-6509
DS20005319A-page 30
China - Chongqing
Tel: 86-23-8980-9588
Fax: 86-23-8980-9500
China - Hangzhou
Tel: 86-571-8792-8115
Fax: 86-571-8792-8116
China - Hong Kong SAR
Tel: 852-2943-5100
Fax: 852-2401-3431
China - Nanjing
Tel: 86-25-8473-2460
Fax: 86-25-8473-2470
China - Qingdao
Tel: 86-532-8502-7355
Fax: 86-532-8502-7205
China - Shanghai
Tel: 86-21-5407-5533
Fax: 86-21-5407-5066
China - Shenyang
Tel: 86-24-2334-2829
Fax: 86-24-2334-2393
China - Shenzhen
Tel: 86-755-8864-2200
Fax: 86-755-8203-1760
China - Wuhan
Tel: 86-27-5980-5300
Fax: 86-27-5980-5118
China - Xian
Tel: 86-29-8833-7252
Fax: 86-29-8833-7256
India - New Delhi
Tel: 91-11-4160-8631
Fax: 91-11-4160-8632
India - Pune
Tel: 91-20-3019-1500
Japan - Osaka
Tel: 81-6-6152-7160
Fax: 81-6-6152-9310
Japan - Tokyo
Tel: 81-3-6880- 3770
Fax: 81-3-6880-3771
Korea - Daegu
Tel: 82-53-744-4301
Fax: 82-53-744-4302
Korea - Seoul
Tel: 82-2-554-7200
Fax: 82-2-558-5932 or
82-2-558-5934
France - Paris
Tel: 33-1-69-53-63-20
Fax: 33-1-69-30-90-79
Germany - Dusseldorf
Tel: 49-2129-3766400
Germany - Munich
Tel: 49-89-627-144-0
Fax: 49-89-627-144-44
Germany - Pforzheim
Tel: 49-7231-424750
Italy - Milan
Tel: 39-0331-742611
Fax: 39-0331-466781
Italy - Venice
Tel: 39-049-7625286
Malaysia - Kuala Lumpur
Tel: 60-3-6201-9857
Fax: 60-3-6201-9859
Netherlands - Drunen
Tel: 31-416-690399
Fax: 31-416-690340
Malaysia - Penang
Tel: 60-4-227-8870
Fax: 60-4-227-4068
Poland - Warsaw
Tel: 48-22-3325737
Philippines - Manila
Tel: 63-2-634-9065
Fax: 63-2-634-9069
Singapore
Tel: 65-6334-8870
Fax: 65-6334-8850
Taiwan - Hsin Chu
Tel: 886-3-5778-366
Fax: 886-3-5770-955
Spain - Madrid
Tel: 34-91-708-08-90
Fax: 34-91-708-08-91
Sweden - Stockholm
Tel: 46-8-5090-4654
UK - Wokingham
Tel: 44-118-921-5800
Fax: 44-118-921-5820
Taiwan - Kaohsiung
Tel: 886-7-213-7830
Taiwan - Taipei
Tel: 886-2-2508-8600
Fax: 886-2-2508-0102
Thailand - Bangkok
Tel: 66-2-694-1351
Fax: 66-2-694-1350
China - Xiamen
Tel: 86-592-2388138
Fax: 86-592-2388130
China - Zhuhai
Tel: 86-756-3210040
Fax: 86-756-3210049
03/25/14
 2014 Microchip Technology Inc.