UGS3059 and UGx3060 Hall Effect Gear Tooth Sensor ICs, AC Coupled Discontinued Product These parts are no longer in production The device should not be purchased for new design applications. Samples are no longer available. Date of status change: October 31, 2005 Recommended Substitutions: For new customers and applications: • For the UGS3059, refer to the A1423LK. • For the UGN3060 and UGS3060, refer to the A1422LK. NOTE: For detailed information on purchasing options, contact your local Allegro field applications engineer or sales representative. Allegro MicroSystems, Inc. reserves the right to make, from time to time, revisions to the anticipated product life cycle plan for a product to accommodate changes in production capabilities, alternative product availabilities, or market demand. The information included herein is believed to be accurate and reliable. However, Allegro MicroSystems, Inc. assumes no responsibility for its use; nor for any infringements of patents or other rights of third parties which may result from its use. Data Sheet 27612.20D 3059 AND 3060 HALL-EFFECT GEAR-TOOTH SENSOR ICS —AC COUPLED The UGS3059KA and UGN/UGS3060KA ac-coupled Hall-effect gear-tooth sensor IC s are monolithic integrated circuits that switch in response to changing differential magnetic fields created by moving ferrous targets. These devices are ideal for use in non-zero-speed, gear-tooth-based speed, position, and timing applications such as in anti-lock braking systems, transmissions, and crankshafts. X 2 3 4 GROUND FILTER 5 FILTER 1 OUTPUT CC SUPPLY V X Dwg. PH-011 Pinning is shown viewed from branded side. ABSOLUTE MAXIMUM RATINGS at TA = +25°C Supply Voltage, VCC ............................. 24 V Both devices, when coupled with a back-biasing magnet, can be configured to turn ON or OFF with the leading or trailing edge of a gear-tooth or slot. Changes in fields on the magnet face caused by a moving ferrous mass affect two integrated Hall transducers and are differentially amplified by on-chip electronics. This differential design provides immunity to radial vibration within the devices’ operating air gaps. Steady-state magnet and system offsets are eliminated using an on-chip differential band-pass filter. This filter also provides relative immunity to interference from RF and electromagnetic sources. The on-chip temperature compensation and Schmitt trigger circuitry minimizes shifts in effective working air gaps and switch points over temperature, allowing operation to low frequencies over a wide range of air gaps and temperatures. Each Hall-effect digital Integrated circuit includes a voltage regulator, two quadratic Hall-effect elements, temperature compensating circuitry, a low-level amplifier, band-pass filter, Schmitt trigger, and an open-collector output driver. The on-board regulator permits operation with supply voltages of 4.5 to 24 volts. The output stage can easily switch 20 mA over the full frequency response range of the devices and is compatible with bipolar and MOS logic circuits. The two devices provide a choice of operating temperature ranges. Both devices are packaged in a 5-pin plastic SIP, with an option of trimmed, formed pins for horizontal mounting. The UGN/UGS3060KA offers a Pb (lead) free version, with 100% matte tin leadframe plating. Reverse Battery Voltage, VRCC .......... -30 V Magnetic Flux Density, B ............ Unlimited Output OFF Voltage, VOUT .................... 24 V Output Current, IOUT ......................... 25 mA Package Power Dissipation, PD ............................................ 500 mW Operating Temperature Range, T A Prefix ‘UGN’ ................. -20°C to +85°C Prefix ‘UGS’ ............... -40°C to +125°C Storage Temperature Range, TS ............................... -65°C to +150°C FEATURES Used in Sensing Motion of Ferrous Targets Such as Gears Wide Operating Temperature Range Operation to 30 kHz Resistant to RFI, EMI Large Effective Air Gap 4.5 V to 24 V Operation Output Compatible With All Logic Families Reverse Battery Protection Resistant to Physical Stress 3059 AND 3060 HALL-EFFECT GEAR-TOOTH SENSOR ICS —AC COUPLED Selection Guide Pbfree Package UGS3059KA – Vertical mount leads UGS3059KATL – Horizontal mount leads UGN3060KA – Part Number UGN3060KA–T Yes UGN3060KATL – UGN3060KATL–T UGS3060KA Yes – UGS3060KA–T Yes UGS3060KATL – UGS3060KATL–T Yes Operating Range, TA (°C) BOP , Typ. (G) BRP , Typ. (G) –40 to 125 65 –65 Vertical mount leads –20 to 85 Horizontal mount leads 15 –15 Vertical mount leads –40 to 125 Horizontal mount leads *Contact Allegro for additional packing options. 2 Packing* 115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 Bulk, 500 pieces per bag 3059 AND 3060 HALL-EFFECT GEAR-TOOTH SENSOR ICS —AC COUPLED 1 SUPPLY FUNCTIONAL BLOCK DIAGRAM REG OUTPUT 2 + X 3 X GROUND 4 FILTER 5 FILTER Dwg. FH-008 ELECTRICAL CHARACTERISTICS over operating temperature range. Limits Characteristic Symbol Supply Voltage VCC Min. Typ. Max. Units Operating 4.5 — 24 V VOUT(SAT) IOUT = 20 mA, B > BOP — 130 400 mV Output Leakage Current IOFF VOUT = 24 V, B < BRP — — 10 µA Supply Current ICC VCC = 18 V, B < BRP — 11 20 mA High-Frequency Cutoff f coh -3 dB 30 — — kHz Output Saturation Voltage Test Conditions Output Rise time tr VOUT = 12 V, RL = 820 Ω — 0.04 0.2 µs Output Fall time tf VOUT = 12 V, RL = 820 Ω — 0.18 0.3 µs MAGNETIC CHARACTERISTICS over operating temperature and supply voltage ranges Part Numbers Characteristic Operate Point, BOP Release Point, BRP Hysteresis, Bhys Test Conditions Output switches OFF to ON Output switches ON to OFF BOP - BRP Min. 10 -100 — UGS3059KA Typ. Max. 65 100 -65 -10 130 — UGN3060KA or UGS3060KA Min. Typ. Max. 5.0 15 35 -35 -15 -5.0 — 30 — NOTES: 1. Magnetic switch points are specified as the difference in magnetic fields at the two Hall elements. 2. As used here, negative flux densities are defined as less than zero (algebraic convention). 3. Typical values are at TA = 25°C and VCC = 12 V. 4. 1 gauss (G) is exactly equal to 0.1 millitesla (mT). 2 115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 Copyright © 1993, 2002 Allegro MicroSystems, Inc. Units G G G 3059 AND 3060 HALL-EFFECT GEAR-TOOTH SENSOR ICS —AC COUPLED TYPICAL OPERATING CHARACTERISTICS SWITCH POINTS 20 100 50 DIFFERENTIAL FLUX DENSITY IN GAUSS DIFFERENTIAL FLUX DENSITY IN GAUSS V CC= 8 V 3059 OPERATE POINT 3060 0 3060 RELEASE POINT 3059 -50 -100 -50 -25 0 25 50 100 75 125 OPERATE POINT 10 I OUT = 20 mA TA= +25°C 0 -10 RELEASE POINT -20 150 UGN/UGS3060KA 0 5 10 15 20 25 SUPPLY VOLTAGE IN VOLTS AMBIENT TEMPERATURE IN °C Dwg. GH-057 Dwg. GH-056 OUTPUT SATURATION VOLTAGE 200 I OUT = 20 mA I OUT = 20 mA V CC = 12 V TA= +25°C SATURATION VOLTAGE IN mV SATURATION VOLTAGE IN mV 300 200 100 0 -50 -25 0 25 50 75 100 125 150 AMBIENT TEMPERATURE IN °C 100 50 0 5 10 15 20 25 SUPPLY VOLTAGE IN VOLTS Dwg. GH-029-1 www.allegromicro.com 150 Dwg. GH-055 3 3059 AND 3060 HALL-EFFECT GEAR-TOOTH SENSOR ICS —AC COUPLED TYPICAL OPERATING CHARACTERISTICS SUPPLY CURRENT 20 13 TA = +25°C VCC = 18 V 12 SUPPLY CURRENT IN mA SUPPLY CURRENT IN mA 15 B ≤ B RP 10 5 B < B RP 11 10 9 0 -50 -25 0 25 50 75 100 125 150 8 0 5 AMBIENT TEMPERATURE IN ° C 10 15 20 25 SUPPLY VOLTAGE IN VOLTS Dwg. GH-028-1 Dwg. GH-031-1 APPLICATIONS INFORMATION A gear-tooth sensing system consists of the sensor IC, a back-biasing magnet, and a target. The system requirements are usually specified in terms of the effective working air gap between the package and the target (gear teeth), the number of switching events per rotation of the target, temperature and speed ranges, minimum pulse duration or duty cycle, and switch point accuracy. Careful choice of the sensor IC, magnet material and shape, target material and shape, and assembly techniques enables large working air gaps and high switch-point accuracy over the system operating temperature range. Naming Conventions. With a south pole in front of the branded surface of the device or a north pole behind the device, the field at the element is defined as positive. 4 As used here, negative flux densities are defined as less than zero (algebraic convention), e.g., -100 G is less than +50 G. Magnet Biasing. In sensing moving nonmagnetized ferrous targets, these devices must be backbiased by mounting the unbranded side on a small permanent magnet. Either magnetic pole (north or south) can be used. The devices can also be used without a back-biasing magnet. In this configuration, the device can be used to detect a rotating ring magnet such as those found in brushless dc motors or in speed sensing applications. Here, the device detects the magnetic field gradient created by the magnetic poles. 115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 3059 AND 3060 HALL-EFFECT GEAR-TOOTH SENSOR ICS —AC COUPLED APPLICATIONS INFORMATION (cont’d) Figure 1 TYPICAL TRANSFER CHARACTERISTIC 24 V MAX Device Operation. These sensor ICs each contain two integrated Hall transducers (E1 and E2) that are used in sensing a magnetic field differential across the face of the IC (see Element Location drawing). Referring to Figure 1, the trigger switches the output ON (output LOW) when BE1 - BE2 < BOP and switches the output OFF (output HIGH) when BE1 - BE2 < BRP. The difference between BOP and BRP is the hysteresis of the device. OUTPUT VOLTAGE IN VOLTS B OP B RP 0 V OUT(SAT) -B 0 +B DIFFERENTIAL FLUX DENSITY, B E1 – B E2 Dwg. GH-034 Figure 2 LEADING EDGE TRAILING EDGE GEAR DIRECTION OF ROTATION E2 E1 NORTH SOUTH 4300 G (a) B &B E1 E2 4130 G 150 G B OP B –B E1 (b) 0G E2 B RP -150 G V OUT Figure 2 relates the output state of a back-biased sensor IC, with switching characteristics shown in Figure 1, to the target gear profile and position. Assume a north pole back-bias configuration (equivalent to a south pole at the face of the device). The motion of the gear produces a phase-shifted field at E1 and E2 (Figure 2(a)); internal conditioning circuitry subtracts the fields at the two elements (Figure 2(b)); this differential field is band-pass filtered to remove dc offset components and then fed into a Schmitt trigger; the Schmitt trigger switches the output transistor at the thresholds BOP and BRP. As shown (Figure 2(c)), the IC output is LOW whenever element E1 sees a (ferrous) gear tooth and E2 faces air. The output is HIGH when E1 sees air and element E2 sees the ferrous target. AC-Coupled Operation. Steady-state magnet and system offsets are eliminated using an on-chip differential band-pass filter. The lower frequency cut-off of this patented filter is set using an external capacitor the value of which can range from 0.01 µF to 10 µF. The highfrequency cut-off of this filter is set at 30 kHz by an internal integrated capacitor. The differential structure of this filter enables the IC to reject single-ended noise on the ground or supply line and, hence, makes it resistant to radio-frequency and electromagnetic interference typically seen in hostile remote sensing environments. This filter configuration also increases system tolerance to capacitor degradation at high temperatures, allowing the use of an inexpensive external ceramic capacitor. (c) V OUT(SAT) OUTPUT DUTY CYCLE ≈ 50% Dwg. WH-003-1 www.allegromicro.com 5 3059 AND 3060 HALL-EFFECT GEAR-TOOTH SENSOR ICS —AC COUPLED APPLICATIONS INFORMATION (cont’d) Low-Frequency Operation. Low-frequency operation of the device is set by the value of an external capacitor. Figure 3 provides the low-frequency cut-off (-3 dB point) of the filter as a function of capacitance value. This information should be used with care. The graph assumes a perfect sinusoidal magnetic signal input. In reality, when used with gear teeth, the teeth create transitions in the magnetic field that have a much higher frequency content than the basic rotational speed of the target. This allows the device to sense speeds much lower than those indicated by the graph for a given capacitor value. Figure 3 LOW-FREQUENCY CUTOFF IN Hz 1k 100 10 0.01 0.1 1.0 10 CAPACITANCE IN µ F Dwg. GH-025 Capacitor Characteristics. The major requirement for the external capacitor is its ability to operate in a bipolar (non-polarized) mode. Another important requirement is the low leakage current of the capacitor (equivalent parallel resistance should be greater than 500kΩ). To maintain proper operation with frequency, capacitor values should be held to within ±30% over the operating temperature range. Available non polarized capacitors include ceramic, polyester, and some tantalum types. For low-cost operation, ceramic capacitors with temperature 6 Magnet Selection. The UGS3059KA or UGx3060KA can be used with a wide variety of commercially available permanent magnets. The selection of the magnet depends on the operational and environmental requirements of the sensing system. For systems that require high accuracy and large working air gaps or an extended temperature range, the usual magnet material of choice is rare-earth samarium cobalt (SmCo). This magnet material has a high energy product and can operate over an extended temperature range. For systems that require low-cost solutions for an extended temperature range, AlNiCo 8 can be used. Due to its relatively low energy product, smaller operational air gaps can be expected. Neodymium iron boron (NeFeB) can be used over moderate temperature ranges when large working air gaps are required. Of these three magnet materials, AlNiCo 8 is the least expensive by volume and SmCo is the most expensive. System Issues. Optimal performance of a gear-tooth sensing system strongly depends on four factors: the IC magnetic parameters, the magnet, the pole piece configuration, and the target. 1.0 0.1 codes Z5S, Y5S, X5S, or X7S (depending on operating temperature range) or better are recommended. The commonly available Z5U temperature code should not be used in this application. Device Specifications. Shown in Figure 4 are graphs of the differential field as a function of air gap. A 48-tooth, 2.5” (63.5 mm) diameter, uniform target similar to that used in ABS applications is used. The samarium cobalt magnet is 0.32” diameter by 0.20” long (8.13 x 5.08 mm). The maximum functioning air gap with this typical gear/magnet combination can be determined using the graphs and specifications for the sensor IC. In this case, if a UGx3060KA with a typical B OP of 15 G and a BRP of -15 G is used, the maximum allowable air gap would be approximately 0.120”. If the worst case switch points of ±35 G for the UGx3060KA are used, the maximum air gap is approximately 0.105”. All system issues should be translated back to such a profile to aid the prediction of system performance. 115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 3059 AND 3060 HALL-EFFECT GEAR-TOOTH SENSOR ICS —AC COUPLED APPLICATIONS INFORMATION (cont’d) 2000 200 1500 150 DIFFERENTIAL FLUX DENSITY IN GAUSS DIFFERENTIAL FLUX DENSITY IN GAUSS Figure 4 DIFFERENTIAL FLUX DENSITY 1000 500 0 -500 -1000 -1500 -2000 0 0.025 0.050 0.075 0.100 AIRGAP FROM PACKAGE FACE IN INCHES 0.125 100 50 0 -50 -100 -150 -200 0.070 Dwg. GH-035 Ferrous Targets. The best ferrous targets are made of cold-rolled low-carbon steel. Sintered-metal targets are also usable, but care must be taken to ensure uniform material composition and density. The teeth or slots of the target should be cut with a slight angle so as to minimize the abruptness of transition from metal to air as the target passes by the device. Sharp transitions will result in magnetic overshoots that can result in false triggering. 0.080 0.090 0.110 0.100 0.120 AIRGAP FROM PACKAGE FACE IN INCHES Dwg. GH-036 Figure 5 ELEMENT LOCATIONS (±0.005” [0.13 mm] die placement) ACTIVE AREA DEPTH 0.0165" 0.42 mm NOM 0.087" 2.20 mm 0.083" 2.10 mm 0.075" 1.91 mm E1 Gear teeth larger than 0.10” (2.54 mm) wide and at least 0.10” (2.54 mm) deep provide reasonable working air gaps and adequate change in magnetic field for reliable switching. Generally, larger teeth and slots allow a larger air gap. A gear tooth width approximating the spacing between elements (0.088 ” or 2.24 mm) requires special care in the sytem design and assembly techniques. E2 A BRANDED SURFACE 1 2 3 4 5 Dwg. MH-007E www.allegromicro.com A 7 3059 AND 3060 HALL-EFFECT GEAR-TOOTH SENSOR ICS —AC COUPLED APPLICATIONS INFORMATION (cont’d) Extensive applications information for Hall-effect devices is available in: • Hall-Effect IC Applications Guide, Application Note 27701; • Hall-Effect Devices: Soldering, Gluing, Potting, Encapsulating, and Lead Forming, Application Note 27703.1; • Soldering of Through-Hole Hall-Sensor Dervices, Application Note 27703; and • Soldering of Surface-Mount Hall-Sensor Devices, Application Note 27703.2. All are provided in Allegro Electronic Data Book, AMS-702. or at www.allegromicro.com The products described herein are manufactured under one or more of the following U.S. patents: 5,045,920; 5,264,783; 5,442,283; 5,389,889; 5,581,179; 5,517,112; 5,619,137; 5,621,319; 5,650,719; 5,686,894; 5,694,038; 5,729,130; 5,917,320; and other patents pending. Allegro MicroSystems, Inc. reserves the right to make, from time to time, such departures from the detail specifications as may be required to permit improvements in the performance, reliability, or manufacturability of its products. Before placing an order, the user is cautioned to verify that the information being relied upon is current. Allegro products are not authorized for use as critical components in life-support appliances, devices, or systems without express written approval. The information included herein is believed to be accurate and reliable. However, Allegro MicroSystems, Inc. assumes no responsibility for its use; nor for any infringements of patents or other rights of third parties that may result from its use. 8 115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 3059 AND 3060 HALL-EFFECT GEAR-TOOTH SENSOR ICS —AC COUPLED Dimensions in Inches Dimensions in Millimeters (controlling dimensions) (for reference only) 0.252 0.247 6.40 6.27 0.063 0.059 1.60 1.50 0.181 0.176 4.60 4.47 45° 0.083 MAX 1 2 3 4 45° 0.018 5 2.11 MAX 0.0173 0.0138 0.600 0.560 SEE NOTE 1 2 3 4 0.46 5 0.44 0.35 15.24 14.23 SEE NOTE 0.0189 0.0142 0.050 BSC Dwg. MH-010H in 0.48 0.36 1.27 BSC Dwg. MH-010H mm Horizontal-Mount Lead Form (Suffix -TL) 2.41 0.095 ±0.13 ±0.005 0.051 0.002 MAX MAX 0.004 MAX 0°–8° 0.10 0.020 MIN FLAT MAX Dwg. MH-015 in 0°–8° 0.51 MIN FLAT Dwg. MH-015 mm NOTES: 1. Tolerances on package height and width represent allowable mold offsets. Dimensions given are measured at the widest point (parting line). 2. Exact body and lead configuration at vendor’s option within limits shown. 3. Height does not include mold gate flash. 4. Recommended minimum PWB hole diameter to clear transition area is 0.035” (0.89 mm). 5. Where no tolerance is specified, dimension is nominal. 6. Supplied in bulk pack (500 pieces per bag). www.allegromicro.com 9