POSICHRON® PCQA Mounting Sets Mounting set PCQA-BFS1 with mounting clamps Isolation sleeve 46 Isolation strip Mounting clamp P 58 Note: The option -BFW can only be ordered with a new sensor, not separately! Applicable for sensor lengths up to 1000 mm. 26,6 [1.047] 44 [1.732] 2 [.079] 24,65 [.97] Ø25 [.984] 26,5 [1.043] Option -BFW Mounting brackets for PCQA22 and PCQA24 55 [2.165] 5 [.197] 42,5 [1.673] 4x R2,75 [.108] 5 [.197] 17,5 [.689] 35 [1.378] 20 [.787] 25 [.984] Dimensions informative only. For guaranteed dimensions consult factory. Dimensions in mm [inch] Order example: PCQA24 - 1000 - U2 - P1A - L10 - M12 - BFW KAT-PC-E-ZUB www.asm-sensor.com 1/19 © ASM GmbH [email protected] POSICHRON® PCFP24 Flat Profile Housing 2 [.079] 11,1 [.437] 20 [.787] 30,4 [1.197] 5,8 [.228] Note: The option -BFW can only be ordered with a new sensor, not separately! Option -BFW Applicable for sensor lengths up to 1000 mm. Not combinable with PCFP23-BFS1. Mounting brackets for PCFP23 36 [1.417] [.10 8] Dimensions in mm [inch] 5 [.197] Dimensions informative only. For guaranteed dimensions consult factory. 42,5 [1.673] R2, 75 5 [.197] 17,5 [.689] 4x 55 [2.165] 15 [.591] 20 [.787] Order example: PCFP23 - 1000 - STSP - L02 - M8 - BFW 2 [.079] [.10 55 [2.165] 8] 42,5 [1.673] 2,75 5 [.197] 4x R 5 [.197] 17,5 [.689] 43 [1.693] 11,1 [.437] 20 [.787] 37,4 [1.472] 5,8 [.228] Note: The option -BFW can only be ordered with a new sensor, not separately! Option -BFW Applicable for sensor lengths up to 1000 mm. Not combinable with PCFP24-BFS1. Mounting brackets for PCFP24 Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. 20 [.787] 25 [.984] Order example: PCFP24 - 1000 - STSP - L02 - M8 - BFW KAT-PC-E-ZUB www.asm-sensor.com 2/19 © ASM GmbH [email protected] POSICHRON® PCFP Mounting Sets - Magnets PCFP23-BFS1 and PCFP24-BFS1 Mounting set for PCFP23, PCFP24 PCMAG5 Standard magnet Isolation sleeve Isolation strip Dimensions in mm [inch] Mounting clamp P Dimensions BFS1 POSICHRON Model Dim. B [mm] PCFP23 PCFP24 52 59 Dim. C [mm] 64 71 Mounting clamp PCFP25 Befestigung PCFP25 DIN 912 - M4 x 16 isoliert DIN 125 - A4 Isolation sleeve Isolierscheibe 10 PCFP25-BFS1 Mounting set for PCFP25 Dimensions informative only. For guaranteed dimensions consult factory. Isolation strip PCQA-BFS4 Isolierstreifen PCQA-BFS4 12 43 Dimensions in mm [inch] 55 Befestigung PCFP25 DIN 912 - M5 x 10 nicht isoliert 9 DIN 125 - A5 3/19 1 KAT-PC-E-ZUB www.asm-sensor.com © ASM GmbH [email protected] POSICHRON® PCRP Mounting set - Magnets PCRP21-BFS4 Mounting set for PCRP21 Isolation sleeve Mounting clamp PCRP21 Isolation strip PCRP21-BFS4 PCMAG5 Standard magnet Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. 8 [.315] Ø50 [1.969] 34 [1.327] 45 [1.780] M5 Ø25 [.984] 58 [2.283] InternalMit position magnet Magnet eingesetztem 5 [.197] PCRPMAG6 Guided magnet slider for PCRP21 with internal position magnet Not to be used for a large number of operation cycles! KAT-PC-E-ZUB www.asm-sensor.com 4/19 © ASM GmbH [email protected] 39 [1.535] 26 [1.024] 54,25 [2.136] PCQA 10,2 [0.402] Mounting Sets - Magnets PCMAG5 Standard magnet 46 [1.811] Gesamtlänge A = Messlänge + 155 [6.102] (z.B. 255 [10.041]) 58 [2.283] 35,5 [1.398] Befestigungssatz PCQA-BFS1 Messlänge (z.B. 100 [3.937]) ± 12 [0.472] M4 9,6 [0.378] PCMAG3 Guided magnet slider with internal position magnet 70 [2.763] 26 [1.012] 85 [3.346] 59,25 [2.333] Endposition PCMAG5 2 ± 1 [0.079 ± 0.039] ® 37,25 [1.467] POSICHRON Anfangsposition PCMAG5 39 [1.535] 28,25 [1.112] Internal magnet 16 [0.630] Mit eingesetztem Magnet 78 [3.071] Dimensions informative only. For guaranteed dimensions consult factory. Dimensions in mm [inch] KAT-PC-E-ZUB www.asm-sensor.com 5/19 © ASM GmbH [email protected] POSICHRON® PCST O-ring sealing O-ring sealing (M18) for: PCST24-M18... PCST25-M18... PCST27-M18... Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. O-Ring 15,3 x 2,2 [.602 x .087] Order code O-ring M18 O-ring sealing (¾ Zoll) for: PCST24-Z3/4... PCST25-Z3/4... PCST27-Z3/4... PCST-OR-M18 Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. O-Ring 16,36 x 2,2 [.644 x .087] Order code O-ring ¾ inch O-ring sealing (Plug-in version) for: PCST25-SV... PCST-OR-Z3/4 [ Dimensions in mm [inch] ] Ø48 H7 (+- 00,025) 1.890 H7 (+- 0.001) Dimensions informative only. For guaranteed dimensions consult factory. Stützring O-Ring Example Beispiel [ ] Ø48 H7 (+- 0,025 ) 1.890 H7 (+- .001 0 0 ) M5 Gewindestift Stützring Beispiel O-Ring Order code O-ring Plug-in version PCST-OR-SV Zeichnung ist Eigentum der Firma ASM, Vervielfältigung nur mit Genehmigung CT: KAT-PC-E-ZUB www.asm-sensor.com 6/19 Gezeichnet 25.09.2012 Kontrolliert © ASM GmbH Einschraubbohrung PCST25 SV [email protected] ka Manual Maßzeichnung Norm ASM ASM GmbH Am Bleichbach 18-22 Zeichnungsnummer / Datei 121400_Einschraubbohrung Blatt POSICHRON® PCST Magnets 11 [.433] 18,5 [.728] PCSTMAG1 25 ] .47 [.1 26 2[ ] 1 [.9 84 8 [.315] 2x 3, 2 2] PCSTMAG2 (standard) PCSTMAG5 Ø36 [1.417] Ø8 [.315] - 3 [.118] tief Ø4,1 [.161] Ø15,7 [.618] Ø26 [1.024] Dimensions informative only. For guaranteed dimensions consult factory. Other designs can be realized on request. 8 [.315] KAT-PC-E-ZUB www.asm-sensor.com Dimensions in mm [inch] 7/19 © ASM GmbH [email protected] POSICHRON® PCST Magnets PCSTMAG2-MH1 0,3 Ø20 +- 0,1 18 0,2 Ø13,6 Mitte Magnet Center of magnet PCSTMAG2-MH2 13 [0.512] 18 [0.709] PCSTMAG2-MH3 10 [0.396] 20 [0.791] Mitte Magnet Center of magnet Ø25,4 [1.000] Ø13,5 [.531] Dimensions in mm [inch] 8 [.315] Dimensions informative only. For guaranteed dimensions consult factory. Other designs can be realized on request KAT-PC-E-ZUB www.asm-sensor.com 8/19 © ASM GmbH [email protected] POSICHRON® PCST Magnets PCSTMAG2-G1 Ø10,5 [.413] 2 ,8 [ .11 0] Mitte Center of Magnet magnet R2 ] 79 [.0 27 [1.063] 20 [.787] 12 [.472] Ø21,4 [.843] 17,9 [.705] PCSTMAG2 - G1 / G2 Ø28 [1.102] Sliding magnet with special self-lubricating and abrasion-resistant material. To be used if sensor is mounted in horizontal position and a mechanical support of the rod is not possible for measurement ranges >1000 mm. Ø10,5 [.413] PCSTMAG2-G2 3 [.1 18 ] Ø30 [1.181] 38 [1.496] Ø34 [1.339] 27 [1.063] 20 [.787] 12 [.472] O-Ring 24 [.945] Ø42 [1.654] Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. Other designs can be realized on request KAT-PC-E-ZUB www.asm-sensor.com 9/19 © ASM GmbH [email protected] POSICHRON® PCST Magnets PCSTMAG7 [ 30 +- 0,1 1.181 +- .004 0 0 ] 48 0,1 [1.890 .004] 0 [ ] 15 [.591] 0 60 - 0,5 2.362 - .02 Ø4,5 [.177] PCSTMAG4 Ø70 [2.756] Ø56 [2.205] 6x 60 ° Ø38 [1.496] 5 7] .21 ,5 [ 10 [.394] 6x Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. Other designs can be realized on request KAT-PC-E-ZUB www.asm-sensor.com 10/19 © ASM GmbH [email protected] POSICHRON® PCST Magnets PCSTMAG3 (float, continuous pressure up to 9 bar, for media with a specific gravity of ≥0,75 g/cm3) Note: Dependent on the design the available measurement range is reduced of 25 mm on both ends! Ø13 [.510] Material: 1.4404 Ø44 [1.732] 50 [1.969] 48 [1.890] Ø42 [1.654] PCSTMAG6 (float, continuous pressure up to 30 bar, for media with a specific gravity of ≥0,7 g/cm3) Note: Dependent on the design the available measurement range is reduced of 25 mm on both ends! Ø52,5 [2.067] Material: 1.4571 Ø13,4 [.528] 52 [2.047] Ø50 [1.967] Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. Other designs can be realized on request KAT-PC-E-ZUB www.asm-sensor.com 11/19 © ASM GmbH [email protected] POSICHRON® Accessories Connector Cables Connector cable M12, 5-pin shielded The 5-lead shielded cable is supplied with a mating 5-pin 90° M12 connector at one end and 5 wires at the other end. Available lengths are 2 m, 5 m and 10 m. Wire: cross sectional area 0.34 mm2. Order code: KAB - XM - M12/5F/W - LITZE IP69K: KAB - XM - M12/5F/W/69K - LITZE Length in m Connector cable M12, 5-pin shielded The 5-lead shielded cable is supplied with a mating 5-pin M12 connector at one end and 5 wires at the other end. Available lengths are 2 m, 5 m and 10 m. Wire: cross sectional area 0.34 mm2. Order code: KAB - XM - M12/5F/G - LITZE IP69K: KAB - XM - M12/5F/G/69K - LITZE Length in m Signal wiring M12, 5-pin Connector cable M12, 8-pin shielded Plug connection / Cable connection 1 brown 2 white 3 blue 4 black 5 grey The 8-lead shielded cable is supplied with a mating 8-pin 90° M12 connector at one end and 8 wires at the other end. Available lengths are 2, 5 and 10 m. Wire: cross sectional area 0.25 mm². Order code: KAB - XM - M12/8F/W - LITZE IP69K: KAB - XM - M12/8F/W/69K - LITZE Length in m Connector cable M12, 8-pin shielded The 8-lead shielded cable is supplied with a mating 8-pin M12 connector at one end and 8 wires at the other end. Available lengths are 2, 5 and 10 m. Wire: cross sectional area 0.25 mm². Order code: KAB - XM - M12/8F/G - LITZE IP69K: KAB - XM - M12/8F/G/69K - LITZE Length in m Signal wiring M12, 8-pin KAT-PC-E-ZUB www.asm-sensor.com Plug connection / Cable connection 1 white 2 brown 3 green 12/19 4 yellow 5 grey 6 pink 7 blue 8 red © ASM GmbH [email protected] POSICHRON® Accessories Connector Cables Connector cable M8, 4-pin shielded The 4-lead shielded cable is supplied with a mating 4-pin 90° M8 connector at one end and 4 wires at the other end. Available lengths are 2, 5 and 10 m. Wire: cross sectional area 0.14 mm². Order code: KAB - XM - M8/4F/W - LITZE IP69K: KAB - XM - M8/4F/W/69K - LITZE Length in m Connector cable M8, 4-pin shielded The 4-lead shielded cable is supplied with a mating 4-pin M8 connector at one end and 4 wires at the other end. Available lengths are 2, 5 and 10 m. Wire: cross sectional area 0.14 mm². Order code: KAB - XM - M8/4F/G - LITZE IP69K: KAB - XM - M8/4F/G/69K - LITZE Length in m Plug connection / Cable connection Signal wiring M8, 4-pin 1 brown Connector/bus cable M12, 5-pin CAN bus shielded 2 white 3 blue 4 black The 5-lead shielded cable is supplied with a female 5-pin M12 connector at one end and a male 5-pin M12 connector at the other end. Available lengths are 0.3 m, 2 m, 5 m and 10 m. Order code: KAB - XM - M12/5F/G - M12/5M/G - CAN IP69K: KAB - XM - M12/5F/G/69K - M12/5M/G/69K - CAN Length in m T-piece for bus cable M12, 5-pin CAN bus Order code: KAB - TCONN - M12/5M - 2M12/5F - CAN Terminating resistance M12, 5-pin CAN bus KAT-PC-E-ZUB www.asm-sensor.com Order code: KAB - RTERM - M12/5M/G - CAN 13/19 © ASM GmbH [email protected] PRODIS® PD-ADC Digital Process Meter for analog Sensors • • • • • • Description Specification For POSICHRON® position sensors with analog Output: Voltage 0 ... 10 V Current 0 ... 20 mA Integrated sensor supply 6-digit LED display RS-232 interface Optional 4 comparator Output Easy programming PRODIS-ADC is designed for use with analog position sensors to display angles and displacements. A high resolution A/D converter processes signals from sensors with voltage or current output. The meter is programmable to display values within preset start/end range or values in units as inches, mm or degrees. A tare function or programming lock can be activated with two control terminals. Sensor excitation is supplied by the meter. With four membrane keys all parameters can be programmed for the special applications. Optional comparator functions with 4 NPN opencollector Output are available, additional 2 of them have relay output. Display Counting rate Measurement accuracy Excitation voltage/current Sensor excitation Input Control input Comparator Output (option) Relay NPN Connection Temperature coefficient Operating temperature Storage temperature Weight 6-digit, 7-segment LED, height 14 mm, decimal point programmable 1 ... 25/s programmable ±0.05 % f.s. 24 V DC ±10%/150 mA, residual ripple 1%PP; 85-250 V AC, 50-60 Hz/180 mA max. 24 V DC/300 mA; voltage divider 5 V/10 mA Two channels, each for: Voltage 0 ... 10V; max. 24V Current 0 ... 20 mA, load 100 Ω, Imax<30 mA One input or the difference between both inputs can be chosen by programming 2 control inputs 24 V, active low 250 V AC/5 A, 30 V DC/5 A 24 V max./50 mA to GND Terminal strip 12 pole, excitation 3 pole ±20 x 10-6 / °C -10...+40 °C -20...+85 °C 24 V DC: approx. 250 g; 230 V AC: approx. 400 g Order Code PRODIS-ADC PD-ADC Model Name Excitation Voltage 24VDC = 24 V DC 230VAC= 85...250 V AC Options REL2 = Comparator DT = Desktop version Order example: PD - ADC - 24VDC - REL2 84 KAT-PC-E-ZUB www.asm-sensor.com 14/19 © ASM GmbH [email protected] PRODIS® PD-ADC Digital Process Meter for analog Sensors Specifications (continuation) Programmable parameters / value range Wiring basic unit Weight Protection class Humidity Safety of equipment Electromagnetic compatibility, EMC 24 V DC: approx. 250 g; 230 V AC: approx. 400 g Front IP60, rear IP40 Max. 80 % R. H., non condensing Directive 2006/95/EWG: DIN EN61010-1:2010 Directive 2004/108/EWG: DIN EN61326-1:2013 Value range offset, liwith values Divisor, multiplier Other programmable parameters Control input terminals -999999 to +999999 0 to 999999 Decimal point position, display brightness Key lock, display value hold, tare function Signals Connector X1 pin no. Sensor excitation +UB 24 V Sensor excitation 0 V (GND) Control input terminal 1: tare function Control input terminal 2: programming lock Voltage input terminal 0 ... 10 V, channel 1 Voltage input terminal 0 ... 10 V, channel 2 Current input terminal 0 ... 20 mA, channel 1 Current input terminal 0 ... 20 mA, channel 2 Voltage divider input terminal, channel 1 Voltage divider input terminal, channel 2 Reference voltage 5 V for voltage divider GND PD-ADC-24VDC Excitation +24 V Excitation 0 V (GND) PD-ADC-230VAC Excitation Protective ground Connector X2 pin no. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 13, 15 14 5 ........ 1 5 ........ 1 RS-232 Rear view without comparator Output RS-232 interface Level Data format Transmission rate Signals 1.....................................12 13 14 15 X1 X2 RS-232: ±8 V, galvanically isolated 1 start bit, 8 data bits, 1 stop bit, no parity 9600 Baud Connector X3, Pin No. D-Sub, Pin No. TxD RxD GND 17 16 18 2 3 5 For rear view with comparator Output and outline drawings see pages 88 and 89. KAT-PC-E-ZUB www.asm-sensor.com 15/19 © ASM GmbH [email protected] PRODIS® PD-SSI Digital Process Meter for Sensors with SSI output • • • • • Description Specifications For POSICHRON® position sensors with SSI output Integrated sensor supply 6-digit LED display RS-232 interface Easy programming PRODIS®-SSI is designed for use with SSI position sensors to display angle and displacement. Via the CLOCK lines, a sequence of pulses will be transwithted, the input DATA lines will read the sensor´s serial bit sequence. The meter is programmable to display values within preset start/end range or values in units as inches, mm or degrees. A tare function or programming lock can be activated with two control terminals. Sensor excitation is supplied by the meter. With four membrane keys, all parameters can be programmed for the special applications. Display 6-digit, 7-segment LED, 14 mm high, decimal point programmable 100/s 24 V DC ±10%/150 mA, residual ripple 1%PP; 85-250 V AC, 50-60 Hz/180 mA max. 24 V DC/300 mA or 5 V DC/800 mA DATA, DATA (RS422) CLOCK, CLOCK (RS422) 2 control inputs 24 V, active low Terminal strip 12-pole, excitation 3-pole -10 ... +40 °C -20 ... +85 °C 24 V DC: approx. 250 g; 230 V AC: approx. 400 g Sampling rate Excitation voltage/current Sensor excitation Inputs Output Control inputs Connection Operating temperature Storage temperature Weight Order Code PRODIS-SSI PD-SSI Model name Excitation Voltage 24VDC = 24 V DC 230VAC= 85...250 V AC Sensor Excitation G24V = 24 V DC G5V = 5 V DC Options DT = Desktop version Order example: PD - SSI - 230VAC - G24V KAT-PC-E-ZUB www.asm-sensor.com 16/19 © ASM GmbH [email protected] PRODIS® PD-SSI Digital Process Meter for Sensors with SSI output Specifications (continuation) Protection class Humidity Safety of equipment Electromagnetic compatibility, EMC Front IP60, back IP40 Max. 80 % r.h., non condensing Directive 2006/95/EWG: DIN EN61010-1:2010 Directive 2004/108/EWG: DIN EN61326-1:2006 Programmable Parameters / Value range Value range offset Divisor, multiplier Other programmable parameters Programmable SSI parameters Control inputs -999999 to +999999 0 to 999999 Decimal point position, display brightness Gray/dual code, sign, sampling rate, data format Key lock, display value hold, tare function Wiring basic unit Signals Connector X1 pin no. Sensor excitation +UB (24 V or 5 V) Sensor excitation 0 V (GND) Control input 1: tare function Control input 2: programming lock Not used Output CLOCK Output CLOCK Input DATA Input DATA Do not connect! GND PD-SSI-24VDC Excitation +24 V Excitation 0 V (GND) PD-SSI-230VAC Excitation Protective ground Connector X2 pin no. 1 2 3 4 5/6 7 8 9 10 11 12 13 14 13, 15 14 5 ........ 1 RS-232 Rear view without comparator Output RS-232 interface Level Data format Transmission rate Signals TxD RxD GND 1.....................................12 13 14 15 X1 X2 RS-232: ±8 V, galvanically isolated 1 start bit, 8 data bits, 1 stop bit, no parity 4800 / 9600 / 19200 / 115200 Baud Connector X3, pin no. D-Sub, pin no. 17 2 16 3 18 5 Outline drawings see the following pages. KAT-PC-E-ZUB www.asm-sensor.com 17/19 © ASM GmbH [email protected] PRODIS® Digital Process Meter 30 29 28 Rear view with comparator Output Comparator function (option) Desktop version (option) 27 26 25 24 .................................18..17..16 X3 X4 Comparator Comparator output NPN Connector X3 Collector pin no. Comparator 1 NPN1 20 Comparator 2 NPN2 21 Comparator 3 Comparator 4 NPN3 NPN4 NPN GND NPN UB (+24V) 22 23 24 19 RS-232 Relay Connector X4 pin no. LED Relay 1 NO NC Common Relay 2 NO NC Common LED1 25 27 26 28 30 29 LED2 Mains switch RS-232 8 ............................. 1 15 ....................... 9 X1 85 ... 250 V AC Wiring of connector X1 see table at page 85 (PD-ADC) resp. page 87 (PD-SSI). KAT-PC-E-ZUB www.asm-sensor.com 18/19 © ASM GmbH [email protected] PRODIS® Digitale Prozessanzeige Outline drawing Cutout according to DIN 43700 Dimensions in mm [inch] Dimensions in mm [inch] PD-XXX-230VAC Dimensions informative only. For guaranteed dimensions consult factory. KAT-PC-E-ZUB www.asm-sensor.com 19/19 © ASM GmbH [email protected]